catalogue card HYDROSTER
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1 catalogue card HYDROSTER
2 Piston type steering gears KKA-.01 Page 1/9 Production overview With more than 50 years experience has become serious market player in manufacturing of complete steering gears systems suitable for a wide range of seagoing vessels. Leading product - piston type steering gear - designed with a range of rudder deflection angles up to 45 deg ensures high performance with max working torque of up to 6000 knm. Undisputed reliability has been achieved thanks to doubled hydraulic system. When an oil leakage occurs as a result of broken pipeline or other hydraulic element failure, the damaged part of system is isolated and the steering gear remains efficient and ensures continuous ship s control. Thanks to external joint connections maintenance have never been so easy. piston type steering gears meet requirements of SOLAS Convention 1974 with all later amendments and are produced according to rules of all classification societies (society to be agreed with the client). Desired working torque specifies kinds of pumps and amount of cylinders to be applied in the steering gear system. For working torques M r = 6,3 320 knm - constant delivery pumps with two cylinders M r = knm - variable delivery pumps with two cylinders M r > 1250 knm - variable delivery pumps with four cylinders All steering gears are designed with maximum torque M k = 1,25 M r. Piston type steering gear main parts rudder actuator - split tiller joined with four bolts or conically holed tiller for hydraulic fit - two or four piston type cylinders - elements for connecting tiller with cylinders: bolts, eyes, connecting links, etc. two equivalent power pack units with necessary valve blocks, valves and hydraulic fittings - free-standing for steering gears with constant delivery pumps - directly placed on the steering gear cylinders for steering gears with variable delivery pumps spare oil tank with a hand pump electric equipment of drive and signaling system Steering gears from size 200 are fitted with fan air/oil coolers preventing against oil temperature excessive increase especially in tropical climates. The steering gears are designed to mate with electrical remote control systems of such makers as Sperry Marine BV or Raytheon-Anschutz. Other producers to be agreed-upon. The steering gear elements matching directly with remote control system are of ON-OFF type solenoid directional control valves, one for each pump unit of steering gear. All directional valves are fitted with hand levers for a local control.
3 Page 2/9 Piston type steering gears KKA-.01 Special design When non-standard construction has to be applied, special design of steering gear is available. Years of experience in design and manufacture process have brought into many different solutions to meet client satisfaction. Some of special solutions steering with two or more rudders steering gears for small vessels with rudder putting over time t 20 s from α = 35 0 to α= with 1 pump operating economic steering gears for all types of cargo ships with rudder putting over time t 28 s from α = 35 0 to α = with 2 pumps operating simultaneously. Electric motors power is twice smaller than in a standard design. Key product benefits high reliability easy fitting on board easy maintenance wear of rudder carrier has no influence on actuator s work during operation easy to adapt in non-standard applications Standard scope of supply actuator unit two independent power pack units, each comprise of - pump with electric motor (fan oil air cooler if necessary) - oil tank - valve blocks - directional control valve for local/remote control - auxiliary hydraulic fittings with signaling elements electric equipment of drive and signaling system (range to be agreed with the client) spare oil tank with a hand pump set of special tools and spare parts technical operation documentation classification society certificates and guarantee documents Additionally available remote control system rudder angle indication system hydraulic nut
4 Page 3/9 Piston type steering gears KKA-.01 HYDROSTER ensures the guarantee and after guarantee service and 24/7 support spare parts delivery during complete life-cycle of the product Authorized service centers Poland Hydroster Ltd Gdansk T F Singapore Wärtsilä Singapore Pte Ltd. 11 Pandan Crescent, T F M E daniel.okrucinski@wartsila.com Bulgaria HYDRAVLON Shiperpairs Hydraulic Equipment 21 Narodui Buditeli Str Varna T F E office@hydravlon.com Norway West Contractors 5582 Olensvag T F E gunnar.norheim@westcon.no Poland HYDRO-SYSTEM SZCZECIN T F M UAE Mac GREGOR (ARE) L.L.C P.O. Box DUBAI T T F F UK VT Marine Products Hamilton Road Cosham Portsmouth, PO6 4PX T F E mick.clarke@vtplc.com China Shanghai Know-How Marine Equipment Ltd. Room 508, Asia Pacific Business Building No. 333 Zhao Jia Bang Road Shanghai T / F
5 Page 4/9 Piston type steering gears KKA-.01
6 Page 5/9 Piston type steering gears KKA-.01 series steering gear technical specification with rudder deflection angle ±35. Parameter Symbol Unit Working torque at working pressure p nom and rudder deflection angle α=35 Design torque at open safety valve pressure pmax and rudder deflection angle α=35 Maximal tiller turn angle limited by rudder actuator design M r [knm] M k [knm] , α max [deg] ± Rudder putting over time from α=-35 to α=+30 t 1 [s] 28 t 2 [s] ~ 0,5 t 1 Electric motors supply voltage U 1 [V], [f] 3x380, 50 U 2 [V], [f] 3x440, 60 Directional proportional valves 1 U [V] 24 DC supply voltage Power of solenoid N [W] 30 Ambient temperature during steering gear operation Ambient temperature permissible for idle steering gear Hydraulic oil operating temperature Hydraulic oil high temperature signalling Working medium T o [K]/[ C] K (0 C +45 C) T od [K]/[ C] K (-25 C +70 C) T pr [K]/[ C] K (0 C +80 C) T s [K]/[ C] 343K (+70 C) hydraulic mineral oils of kinematic viscosity ν=68mm²/s (68 cst) at T=40 C and viscosity index W 95 1 Pump directional proportional valves cooperating with remote control system
7 Page 6/9 Piston type steering gears KKA-.01 min min Dmax
8 Page 7/9 Piston type steering gears KKA-.01 series steering gear technical specification with rudder deflection angle ±35. Parameter Symbol Unit Working torque at working pressure p nom and rudder deflection angle α=35 Design torque at open safety valve pressure pmax and rudder deflection angle α=35 Maximal tiller turn angle limited by rudder actuator design Rudder putting over time from α=-35 to α=+30 M r [knm] M k [knm] α max [deg] ±38 t 1 [s] 28 t 2 [s] ~ 0,5 t 1 Electric motors supply voltage U 1 [V], [f] 3x380, 50 U 2 [V], [f] 3x440, 60 Directional proportional valves 2 U [V] 24 DC supply voltage Power of solenoid N [W] 30 Ambient temperature during steering gear operation Ambient temperature permissible for idle steering gear Hydraulic oil operating temperature Hydraulic oil high temperature signalling Working medium T o [K]/[ C] K (0 C +45 C) T od [K]/[ C] K (-25 C +70 C) T pr [K]/[ C] K (0 C +80 C) T s [K]/[ C] 343K (+70 C) hydraulic mineral oils of kinematic viscosity ν=68mm²/s (68 cst) at T=40 C and viscosity index W 95 2 Pump directional proportional valves cooperating with remote control system
9 Page 8/9 Piston type steering gears KKA-.01 min max
10 Page 9/9 Piston type steering gears KKA-.01 series steering gear technical specification with rudder deflection angle ±35. Parameter Symbol Unit A A A Working torque at working pressure p nom and rudder deflection angle α=35 Design torque at open safety valve pressure pmax and rudder deflection angle α=35 Maximal tiller turn angle limited by rudder actuator design Rudder putting over time from α=- 35 to α=+30 M r [knm] M k [knm] α max [deg] ±38 t 1 [s] 28 t 2 [s] ~ 0,5 t 1 Electric motors supply voltage U 1 [V], [f] 3x380, 50 U 2 [V], [f] 3x440, 60 Directional proportional valves 3 U [V] 24 DC supply voltage Power of solenoid N [W] 30 Ambient temperature during steering gear operation Ambient temperature permissible for idle steering gear T o [K]/[ C] K (0 C +45 C) T od [K]/[ C] K (-25 C +70 C) Hydraulic oil operating temperature T pr [K]/[ C] K (0 C +80 C) Hydraulic oil high temperature signalling Working medium T s [K]/[ C] 343K (+70 C) hydraulic mineral oils of kinematic viscosity ν=68mm²/s (68 cst) at T=40 C and viscosity index W 95 3 Pump directional proportional valves cooperating with remote control system
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