Parts Manual. cascade. corporation. Model. Roll Clamp. Catalog Number 38H-RDP-4A R5

Transcription

1 c Parts Manual Model Catalog Number Roll Clamp 8H-RDP-A-0000 R cascade corporation For Technical Assistance call: , Fax: To Order Parts call: , Fax: OR Write: Cascade Corporation, P.O. Box 087, Portland, OR 970 Internet:

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3 Decals 7 8 C-67- RC860.ai C R 6608-R STOP R R H-Series Roll Clamp No Hand Hold Decal Short Arm Rotation Position Decal 6608 Caution Decal 6790 No Step Decal Trapped Pressure Decal Quick-Change Hook Decal Visibility Warning Decal Split Arm Decal Type u Split Arm Decal Type 0 u TYPE TYPE O R R u See stamp on Revolving Connection for correct Type. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

4 Publications OOL CATALOG P ARTS MANUAL S I ERVICE MANUAL NSTALLATION INSTR O PERA TORS GUIDE T cascade corporation GA077.eps H-Series Roll Clamp PART NO. DESCRIPTION 6078 Service Manual 0 Operators Guide Fixed Frame Operators Guide Swing Frame Installation Instructions Fixed Frame Installation Instructions Swing Frame Tool Catalog For Technical Assistance call: , Fax: To Order Parts call: , Fax:

5 Frame Group RC8.ai 8H 6897 Frame Group 6898 Frame Bearing 6876 Spacer For Technical Assistance call: , Fax: To Order Parts call: , Fax:

6 Baseplate Group # & ^ * 6 9! 0 7 RC60.ai! Rotator/Baseplate Group 6877 Baseplate 6897 Bearing Assembly 70 Grease Fitting 6806 Bearing Seal 680 Bearing Seal Seal Drive Group l Capscrew, M x Capscrew, M x 0 l See Drive Group page for parts breakdown. Reference: Fastener Kit H/8H Capscrew, M x Lockwasher, M Capscrew, M x Plug 706 Grease Fitting Lockwasher, M Fitting, 8-8 H Fitting, 8-8 H Fitting, 8-8 H H Included in Fitting Group 67. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

7 8 9 Drive Group 7 ^ & * % CCW CW $ # Part Number & Date Stamp! ) 0 6 fi fl ( RC6.eps 687 Drive Group with.8 c.i. Motor Capscrew, M x 6768 Cover 600 Fitting, 6 l 6707 Shim.00 (brown) l 6777 Shim.0 (pink) 6 l 6778 Shim.00 (yellow) Bearing Key Pinion 0 77 Housing 6866 Gasket Worm 70 O-Ring 6066 Check Valve u Drive Motor.8 c.i. n Capscrew, M8 x 0 l Quantity as required. u See Valve page for parts breakdown Lockwasher, M8 8 9 Washer, M Relief Fitting Seal 6089 Bearing H Worm Gear 6708 Bearing 7 Snap Ring 6 O-Ring Cover Seal Capscrew, M0 x Capscrew, M8 x Gear Box Lube 8 oz Sealant Shim Service Kit (items -6,,,) n See Drive Motor page for parts breakdown. H For service replacement use Bearing For Technical Assistance call: , Fax: To Order Parts call: , Fax:

8 CW Check Valve CCW RC0.eps 6066 Check Valve Assembly 6068 Valve Body Check Valve PO 6676 Service Kit For Technical Assistance call: , Fax: To Order Parts call: , Fax:

9 Drive Motor Integral Flange Metric Threads RC8.ai Part Number Tag Drive Motor.8 c.i. l 060 Service Kit l Compatible with water glycol based hydraulic fluids. Cascade provides service replacement parts for the seals only. Due to cost, if other parts need replacement, the complete drive motor should be replaced. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

10 Revolving Connection Group O C LONG ARM O SHORT ARM C RC8.ai Revolving Connection Group Revolving Connection u Support Casting Capscrew, M0 x 0 u See Revolving Connection page for parts breakdown. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

11 Revolving Connection ^& *( 7 9 0! 6 #$ O C SHORT ARM O C LONG ARM ) ` fi fl *( RC8.ai 0! 8 H/6H Revolving Connection Assembly 6870 Seal Kit 6899 Valve Assembly l 6899 Valve Assembly n Revolving Connection Body Flow Divider Cartridge Shaft Seal Kit 689 Shaft Seal 8 60 Relief Valve Cartridge End Block Seal Kit Capscrew, M8 x O-Ring O-Ring 6898 O-Ring O-Ring O-Ring 8 Retaining Ring 06 Lockwasher, M Retaining Ring 6897 Capscrew, M6 x Fitting 600 Orifice, Fitting Plug, 770 Fitting Check Valve 0 Crossover Relief Cartridge Seal Kit l Includes items -6. n Includes items -6. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

12 Hosing Group Positioned Short Arm Open Clamp 6 Clamp Long Arm Cylinders Open 7 Short Arm Cylinders Open Clamp Open 90 8 Clamp RC07.eps Hose Group Loc. 666 Hose Long Arm, 80 mm Hose Long Arm, 78 mm 6079 Hose Long Arm, 76 mm Hose Long Arm, 78 mm Hose Short Arm, 670 mm Hose Short Arm, 6 mm Hose Short Arm, 6 mm Hose Short Arm, 670 mm Segment 0 00 Cable Tie Reference: SK-068. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

13 Short Arm Cylinder * ) ( RC7.eps $ ^ % #& 6860 STAMPED CYLINDER ASSEMBLY PART NUMBER Cylinder Assembly 6877 Shell 6877 Rod Assembly Spacer, Head Spacer, Piston u Piston Seal Piston u O-Ring u Dual Seal 9 6 u Rod Seal Retainer 6 u Rod Wiper u Included in Service Kit 687. Reference: S-667, S Bearing H Check Valve PO 609 Fitting, 6097 Fitting, SAE 6 0 mm L-Series Fitting, SAE 6 0 mm L-Series Check Valve Service Kit Nut Bearing 0 9 u Wear Ring 6078 u Seal Loader 687 Service Kit H Included in Rod Assembly. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

14 Long Arm Cylinder ( ` * ` 6 ) fi fl RC6.ai 6878 % & ^ #$ STAMPED CYLINDER ASSEMBLY PART NUMBER Cylinder Assembly Shell Rod Assembly Plunger Spacer, Primary Spacer, Secondary u Piston Seal Piston u O-Ring u Dual Seal u Rod Seal Retainer 6 u Rod Wiper Check Valve PO 6676 Check Valve Service Kit u Included in Service Kit Reference: S Fitting, 6 60 Fitting, Fitting, SAE 6 0 mm L-Series 8 60 Nut Bearing u Wear Ring u Piston Seal 9 u Wear Ring 6877 Retainer 6879 u Dual Seal 78 u Rod Seal u Rod Wiper Bearing H u Seal Loader Service Kit H Included in Rod Assembly. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

15 Short Arm Group ^ Repair Kit $! % # RC608.ai 6878 Short Arm Group Short Arm 6887 Pin 6887 Pin 6887 Pin 60 Capscrew, M0 x Retainer Retainer Drive Pin Drive Pin Shim Shim Pad Spring Capscrew, M6 x 688 Spring Spring Anchor 6 Tip Repair Kit For Technical Assistance call: , Fax: To Order Parts call: , Fax:

16 Long Arm Group ! 0 & Repair Kit ^ # $ $ RC607.ai Long Arm Group Long Arm RH Long Arm LH 6887 Pin 6887 Pin 6887 Pin 6 60 Capscrew, M0 x Retainer Retainer Drive Pin Drive Pin 099 Shim Shim Pad Spring Capscrew, M6 x 688 Spring Spring Anchor 7 Tip Repair Kit For Technical Assistance call: , Fax: To Order Parts call: , Fax:

17 Contact Pad Group Short Arm 6 7 RC8.ai 8H Contact Pad Group Contact Pad, Bonded Rubber 687 Pin 6800 Roll Pin 686 Link 6866 Pin Retaining Ring Spring Anchor For Technical Assistance call: , Fax: To Order Parts call: , Fax:

18 Contact Pad Group Long Arm 6 7 RC8.ai 8H Contact Pad Group Contact Pad, Bonded Rubber 687 Pin 6800 Roll Pin 686 Link 6866 Pin Retaining Ring Spring Anchor For Technical Assistance call: , Fax: To Order Parts call: , Fax:

19 Mounting Group 6877 I.D. HEAT #! Class IV, Mounting Group 6706 Upper Hook Capscrew, M0 x 6877 Centering Key 99 Capscrew, M6 x 6798 Lower Hook Washer 7 68 Capscrew, M0 x Nut, M Spacer Capscrew, M x Lockwasher, M Capscrew, M6 x Nut, M6 For Technical Assistance call: , Fax: To Order Parts call: , Fax:

20 ! 9 0 $ 80 Stop Group 7 ^ 9 8 & % RC.ai! ! H/8H 687 Stop Group Stop Valve u Bracket 7687 Capscrew, M8 x Lockwasher, M8 007 Capscrew, M x Lockwasher, M Cam Capscrew, M x Lockwasher, M u See Stop Valve page for parts breakdown Capscrew, M x 6867 Stop Block 687 Tube 6876 Tube 6096 EO Fitting EO Fitting EO Fitting EO Fitting Adapter Fitting For Technical Assistance call: , Fax: To Order Parts call: , Fax:

21 Stop Valve # ! Stop Valve Assembly Valve 6080 Plug, Restrictor Cartridge l 7 Plug 7 Sleeve 6 7 Spool 7 7 Rod Seal 8 67 O-Ring Backup Ring O-Ring Spring 76 Plunger Assembly Restrictor n 0 Seal Kit l See Restrictor Cartridge page for parts breakdown. n Included in Valve For Technical Assistance call: , Fax: To Order Parts call: , Fax:

22 Restrictor Cartridge CL00.eps Restrictor Cartridge 70 O-Ring 6676 Plunger 8 O-Ring Plug Special 76 Jam Nut For Technical Assistance call: , Fax: To Order Parts call: , Fax:

23 Valve Group 6 C TRUCK O RC87.ai 6878 Valve Group Valve Assembly u Tube Tube Tube 680 Lockwasher, M Capscrew, M8 x 80 u See Valve Assembly page for parts breakdown. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

24 Valve Assembly 6 C TRUCK O RC86.ai Valve Assembly Valve Body 770 Fitting Fitting Fitting 079 Check Valve Cartridge Plug, 6 For Technical Assistance call: , Fax: To Order Parts call: , Fax:

25 Pressure Test Gauge Kit AC08.ill 606 Pressure Gauge Kit 606 Test Point Fitting Kit Gauge with Guard Hose Test Point Fitting Includes items and. Includes item. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

26 Components Kit 7 6 RC86.ai 6880 Components Kit Laser Liner Assembly Bracket Bracket Support Bracket Wire Bracket Capscrew, M8 x Support Bracket For Technical Assistance call: , Fax: To Order Parts call: , Fax:

27 c Installation Instructions Manual for Tilbury Truck Kits 6878 (Two Arm) and (Three Arm) This sheet provides installation and operation instructions for Cascade Tilbury Truck Kits 6878 and Each kit provides an Indicator Cab Light to show the attachment has reached a user specified target clamp pressure setting, when arms are fully open and a Switch to activate the attachment mounted laser indicator. This kit is intended for use with Attachment Kits 6878 and 6878 to provide the functionality described in the Operation Section of this manual. Keep this manual with the equipment for Operator reference. Laser Switch Cab Light RC8.eps LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Part Number R cascadew corporation For Technical Support... To Order Parts... Call: Fax: Call: Fax: Internet: Internet: Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0

28 System Requirements and Specifications This Truck Installation Kit is to be used with equipment that meets the following specifications: Maximum Hydraulic Pressure: 000 psi (07 bar) Electrical Supply: V nominal and A circuit. Maximum Operating Temperature: 8 C (8 F) Special Definitions The statements shown appear throughout this manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work. Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier. WARNING A statement preceded by WARNING is information that should be acted upon to prevent bodily injury. A WARNING is always inside a ruled box. CAUTION A statement preceded by CAUTION is information that should be acted upon to prevent machine damage. IMPORTANT A statement preceded by IMPORTANT is information that possesses special significance. NOTE A statement proceeded by NOTE is information that is handy to know and may make the job easier. Electrical Schematic TO TRUCK POWER SUPPLY Connections Socket Pin Wire # or Color + Truck Harness , used in Kit 6878 Truck Harness 68808, used in Kit AC008.eps Cab Light Laser Switch + AC008.eps 6 6 Over the mast electrical supply

29 Installation NOTE: Wear appropriate protective gear, goggles and gloves. Clean up and dispose of spilt hydraulic oil appropriately. NOTE: UL Classified Kits require installation by qualified personnel only without major disturbance, cutting, splicing or soldering of factory installed wiring. NOTE: For wire connections, refer to the electrical schematic. IMPORTANT: To prevent electrical shock or system damage, disconnect the truck cable from the negative battery terminal. WARNING: This Cascade Corporation equipment to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. Locate a position to install the laser switch on the truck dashboard. A dash cutout may already be provide. Verify the switch and cab light are close enough to each other to accommodate cable lengths. Install switch and cable (part no ). Install the cab light on the truck overhead guard or dashboard for easy driver peripheral viewing. Route the cable end toward the switch. Install power harness (part no. 6089) to a switched power supply. IMPORTANT for Kit 6878 (Two Arm) Route and install truck harness (part no ). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. IMPORTANT for Kit (Three Arm) Route and install truck harness (part no ). Connect to the Cab Light, Switch and Power harness cables. Refer to the schematic. Connectors are supplied to connect the truck harness to an existing over the mast electrical supply. Install connectors to each end of the over the mast electrical supply. Cab Light 6 Check installation and connections on the truck and over the mast electrical supply. Verify proper (+) and (-) terminal hookups. Reconnect truck negative battery terminal. Over the mast electrical supply Test before Use Test before first time use or returning this equipment to service. Test in a safe environment, away from pedestrians or bystanders, without lifting or supporting a load more than a few inches (centimeters) off of the floor. Verify that the attachment will adequately handle the intended load. Verify that all system functions are working as intended. AC009.eps Switch and cable Connect to power supply Install truck harness Install connectors

30 Operation Read and understand all Important Information on these pages. Attachment Functions Kits 6878 and 6878 (Two Arm) Cab Light and Laser Switch operates as described below. Kits and 6878 (Three Arm) Cab Light and Laser Switch operates as described below. Use the upper laser to determine height of telescopic upper arms. Middle or top arms will shut off automatically when there is no roll to be grabbed. Continue to clamp the load to reach the correct clamp pressure. The green light means only that a target pressure is reached, not that load is secure. Laser Switch Operation The laser switch turns ON and OFF an attachment mounted laser. The laser is aimed straight ahead to project the beam onto the load being handled. When handling stacked rolls, turn the switch on. Adjust attachment height prior to clamping for the laser to shine on the top edge of the bottom paper roll. Cab Light Operation The cab light indicates target clamp pressure is reached and the position of the clamp long arms. Green Light ON User specified target clamp pressure has been developed in the attachment clamp system. Green Light OFF Less than target clamp pressure in the attachment clamp system. Red Light ON Attachment long arms are positioned fully open. Red Light OFF Attachment long arms are positioned less than fully open. Maintenance WARNING: To reduce the risk of fire, replace only with same type and rating for fuse. See Important Information for additional WARNINGS. Wear appropriate protective gear. Work must be performed by trained technicians only. Read this manual. Dispose of all solid and liquid waste properly.

31 Important Information WARNING: All operators must read and understand this section before use. WARNING: The Cab Light is not a safety device. It is intended to give the operator a visual indication that the pressure in a hydraulic circuit is above or below a target value. Misuse of this device can result in severe personal injury or death. WARNING: Operators/drivers must read and understand the Operation section of this Manual before being allowed to operate equipment. If the operator/driver does not understand any part of the Manual, a supervisor should be asked to explain. If it is still not understood the equipment should not be used. This equipment is intended for use by a trained and authorized operator only. WARNING: The operator is instructed in the Manual that the visual indicator in the Cab Light does not imply that any load in properly clamped, held or secure. Secure and safe handling of loads is the responsibility of the operator and is a function of other factors including properly engaging the load among other factors such as equipment maintenance and condition. The visual indicator means only that the pressure selected has been achieved. WARNING: Residual risk exists to bystanders and pedestrians in the work area. Do not operate this equipment near pedestrians or bystanders. Do not operate this equipment or attachment in any way not specifically described in this manual as the intended use and function. Operate only in a safe work area and in compliance with facility, local and national standards and rules. WARNING: Test Cascade Corp. equipment fully after installation and before returning equipment to service. Verify that the equipment operates as intended and as described in the Manual. WARNING: Daily Inspections are required by the operator before using Cascade Corp equipment. ) Inspect wires, hoses and connections for damage or wear. ) Operate the equipment in a secure environment, through its full range of function before using in a work environment. Verify that the Cab Light is ON or OFF at the specified traget pressure using a pressure gauge. If a problem is found, take the equipment out of service immediately and report the problem to a supervisor or qualified mechanic for assessment before returning the equipment to work. WARNING: This Cascade Corp. equipment is intended to be installed, serviced, maintained and decommissioned by a trained and authorized technician only. WARNING: Cascade Corp. fully evaluates the components and function of its accessories and attachments but does not evaluate the effects the accessories and attachments may have on a host system once installed. It is the industrial truck OEM or installer s responsibility to assess the effect of Cascade Corp equipment on specifications, stability, performance, operation and safe use of OEM equipment after the installation of Cascade accessories and attachments. WARNING: It is the end users responsibility to determine pressures required for safe handling of their loads. LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS & M LASER PRODUCT Cascade Corp declares that this product conforms to applicable European Directives including 006//CE (the Machinery Directive) and as such, carries the CE Mark. Sound and Vibration A The Weighted Emission Sound Pressure Level (LpA) does not exceed 70 db(a). B The Value of Whole Body Vibration does not exceed 0, m/s. C The Value of Hand-Arm Vibration does not exceed, m/s. Daily Inspection Inspect all wires looking for frayed or pinched wires. Inspect all hydraulic hoses and fittings for leaks. In a safe environment, verify pressure setting is correct by clamping on a clamp force indicator. Verify proper operation of each function. How to Disable Use proper Tag out process so that it is clear to any operator that the indicator light has been disabled. To diable, disconnect the power cable at the truck power source. Decommissioning When possible take advantage of the Cascade buyback policy to ensure maximum recycling and proper disposal to minimize environmental impact. Otherwise, dispose of non recyclable content in accordance with local laws. Note that the recycle content of this attachment is very high.

32 Truck Installation Kit Cab Light 7 Truck Fuse Block Truck Battery Laser Switch Connectors for over the mast supply 6 AC00.eps Two Arm Truck Kit Three Arm Truck Kit REF QTY PART NO. PART NO. DESCRIPTION Truck Installation Kit Power Wire Harness Cab Light Truck Wire Harness Switch Cable Connector Kit-Over Mast Supply Fuse, A Attachment Mounted Components Reference: SK-67, SK Cascade Corporation Part Number R

33 c Installation Instructions Attachment Installation Kit 6878 This sheet provides installation instructions for Cascade Attachment Installation Kit The kit includes Proximity Switches, Pressure Switches, Control Box, Cables and mounting hardware. NOTE: This kit for use with Truck Kit 6878 only. Proximity Switch Pressure Switch Pressure Switch Proximity Switch Control Box Laser Liner Class M Laser LASER RADIATION: DO NOT STARE INTO BEAM OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS, CLASS M LASER PRODUCT RC9.eps Part Number 677-R cascadew corporation For Technical Support... To Order Parts... Call: Fax: Call: Fax: Internet: Internet: Write: Cascade Corporation, PO Box 087, Portland, OR 979 Write: Cascade Corporation, 0 Sheridan Ave., Springfield, OH 0

34 Electrical Schematic BROWN LASER LINER 6678 WHITE Connections Socket Pin Wire # or Color +V GND +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL UPPER ARM PROXIMITY SWITCH TOP ARM +V GND SIGNAL BROWN + BLUE-GND BLACK-SIGNAL LOWER ARM PROXIMITY SWITCH BOTTOM ARM UPPER ARM PRESSURE SWITCH BLUE-GND BLACK-SIGNAL BROWN + Control Box V GND SIGNAL +V GND R G LL BLUE-GND BLACK-SIGNAL BROWN + LOWER ARM PRESSURE SWITCH BOTTOM ARM OVER THE MAST SOLUTION 6 6 MAST HARNESS RC9.eps

35 Attachment Installation Kit 78 Upper Long Control Box #$ 6 78 Lower Long Arm Laser Liner 9 % RC9.eps 6878 Attachment Installation Kit Cable Anchor Cable Tie Tape Velcro Pressure Switch Control Box 7 6 Connector-Female Proximity Switch Clamp Cable-Over the Mast Supply 6 Connector Adapter 6088 Capscrew, M x Lockwasher, M

36 Remote Pressure Switch Kit 6 RC666.ai 6888 Pressure Switch Kit 688 Guage Valve Assembly u 6886 Manifold 6797 Fitting, - 06 Washer, M Capscrew, M6 x Fitting, Hose, 0 mm u Includes items -. For Technical Assistance call: , Fax: To Order Parts call: , Fax:

37 PARTS ORDERING LOG PURCHASE SERIAL REF CASCADE CUSTOMER DATE ORDER NUMBER PAGE NO. QTY PART NO. PART NO. DESCRIPTION PRICE

38 Do you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at AMERICAS Cascade Corporation Parts Sales 0 Sheridan Ave. Springfield, OH 0 Tel: 888-CASCADE (7-) Fax: Cascade Canada Inc. 70 Timberlea Blvd. Mississauga, Ontario Canada LW-M6 Tel: Fax: Cascade do Brasil Praça Salvador Rosa, /-Jordanópolis, São Bernardo do Campo - SP CEP Tel: Fax: EUROPE-AFRICA Cascade Italia S.R.L. European Headquarters Via Dell Artigianato 700 Vago di Lavagno (VR) Italy Tel: Fax: Cascade (Africa) Pty. Ltd. PO Box 6, Isando A Steel Road Sparton, Kempton Park South Africa Tel: Fax: ASIA-PACIFIC Cascade Japan Ltd. -, -Chome, Kukuchi Nishimachi Amagasaki, Hyogo Japan, Tel: Fax: Cascade Korea B 9L Namdong Ind. Complex, 69-8 Gojan-Dong Namdong-Ku Inchon, Korea Tel: Fax: Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P.R. China 606 Tel: Fax: Cascade India Material Handling Private Limited Office No., rd Floor, Lokmanya House, Plot No., Sr. No. 89/90, CTS No.90, Lokmanya Colony, Paud Rd., Kothrud, Pune-08 Phone : Cascade Australia Pty. Ltd. Ipswich Road Rocklea, QLD 07 Australia Tel: Fax: Cascade New Zealand Ra Ora Drive East Tamaki, Auckland New Zealand Tel: Fax: Sunstream Industries Pte. Ltd. 8 Tuas South Street Singapore Tel: Fax: c Cascade Corporation 07-07