KEC-30. ˵à Êé OPERATOR`S MANUAL ELECTRONIC FLUXGATE COMPASS

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1 R KEC-30 ˵à Êé KEC-30 OPERATOR`S MANUAL ELECTRONIC FLUXGATE COMPASS

2

3 CONTENTS FOREWORD 1 FEATURES 2 SYSTEM CONFIGURATION 3 1 OPERATION Controls Turning the power on/off Panel Illumination, Display contrast Display Function setting Heading Display Auto Heading Adjust Manual Heading Adjust Heading Alignment Setting Language Setting Time Setting Output Setting Factory Default Setting 15 2 INSTALLATION & MOUNTING CONSIDERATIONS Fluxgate Compass Unit Outdoor installation Desktop mounting Bulkhead mounting Display Unit Desktop, Overhead mounting Flush mount Wiring 22

4 CONTENTS 3 MAINTENANCE, TROUBLESHOOTING Preventive maintenance Troubleshooting 24 THE SPECIFICATIONS OF KEC INTERCONNECTION DIAGRAM 27 CONNECTING CABLES 28 DISPLAY UNIT SIZE 29 FLUXGATE SENSOR SIZE 30 C-BRACKET SIZE CHART 31

5 SAFETY INSTRUCTIONS Safety Instructions for the Operator WARNING Do not open the equipment. Only qualified personnel should work inside the equipment. Do not disassemble or modify the equipment. Fire,electrical shock or serious injury can result. Immediately turn off the power at the switchboard if the equipment is emitting smoke or fire. Continued use of the equipment can cause fire or electrical shock.contact a ONWA agent for service. Use the proper fuse. Use of a wrong fuse can damage the equipment or cause fire. Be sure the power supply is compatible with the equipment. Incorrect power supply may cause the equipment to overheat. The useable temperature range for the antenna unit is -25 to 70 ; -15 to 55 for the display unit. Safety Instructions for the Installer WARNING Do not open the cover unless totally familiar with electrical circuits and service manual. Improper handling can result in electrical shock. Turn off the power at the switchboard before beginning the installation. Fire or electrical shock can result if the power is left on. Be sure that the power supply is compatible with the voltage rating of the equipment. Connection of an incorrect power supply can cause fire or equipment damage. Use the proper fuse. Use of a wrong fuse can damage the equipment or cause fire. NOTICE Observe the following compass safe distances to prevent interference to a magnetic compass: Use of the equipment out of those ranges may damage the equipment. Display unit Processor Standard Compass Steering Compass 0.4 m 0.3 m 1.2 m 1.2 m

6 FOREWORD Thanks you for purchasing the ONWA KEC-30 Electronic Fluxgate Compass. Your equipment is designed and constructed to meet the rigorous demands of the marine environment. However, no machine can perform its intended function unless properly installed and maintained. Please carefully read and follow the operation, installation and maintenance procedures set forth in this manual. We would appreciate feedback from you. Thank you for considering and purchasing ONWA. 1

7 FEATURES The KEC-30 is a Electronic Fluxgate Compass designed with ONWA`s advanced LCD high definition display technology. This compass provides a wide range of applications for any type of ships at sea and vehicles on land. The main features are Perfect for use as heading sensor for Radar/ARPA, AIS, ECDIS, scanning sonar There are no mechanical parts such as gimbals or rotating motor, thus the compass is free from routine maintenance It uses a fluxgate magnetic sensor in conjunction with a microprocessor to display accurate heading. Chinese and English menu display The KEC-30 can correct magnetic deviation manually or automatically. 2

8 SYSTEM CONFIGURATION The KEC-30 consists of a Display unit and a Fluxgate Sensor unit. Fluxgate Sensor unit KFG-25 Display unit KEC-30 MENU ENT ESC DIM DISP KEC-30 PWR KEC-30 ELECTRONIC COMPASS External GPS data input The heading signal output DC10.5V~40V 3

9 1. OPERATION 1.1 Controls ESC: Exit the menu item. MENU: Open Menu Omnipad: Select the menu item KEC-30 ELECTRONIC COMPASS MENU ENT ESC DIM DISP KEC-30 PWR ENT: To identify or modify the selection DIM: Adjust LCD brightness and contrast DISP: Select the display mode PWR: To switch on/off the unit 4

10 1.2 Turning the power on/off Turning the Power On, press [PWR] once to switch on the unit with a "beep" sound. R Electronic Fluxgate Compass KEC-30 Ver : 1.0 Turning the Power Off, Press and hold [PWR] key until the unit turn off. TURNING OFF IN 3 SEC 1.3 Panel Illumination, Display contrast 1. Press the [DIM] key. BRILL (1 8) 2 CONTRAST (0 63) 32 EXIT: [ESC] Dialog box for adjustment of panel illumination, display contrast 2. Press or to ad just LCD display brightness and panel illumination. 3. Press or to adjust LCD display contrast. 4. Press the [ESC] key to confirm and exit. 5

11 1.4 Display There are three display screen, press the [DISP] key to cycle. 3D :36 HDT: 224 SOG: COG: 0 4 kt 211 N E D :36 HDT: SOG: kt COG: S E W N HDT: 224 SOG: 0 4Kt COG: 211 N E

12 Modes of display Navigation data display The navigation data display shows magnetic heading, COG, SOG, date, time and position-fixing status. Date Location Status Speed Over Ground 3D :36 HDT: 224 SOG: COG: 0 4 kt 211 N E Time Boat's heading Course Over Ground Position data Note: beside the magnetic heading a NMEA0183 input is needed for displaying all other navigation data. No external data input display When not connected to an external GPS unit. Navigation data will not be displayed to show only the current magnetic heading. HDG: 224 SOG: kt COG: No navigation data display screen 7

13 Steering display The steering display shows heading in digital and analog form. SOG and COG are also indicated. 3D :36 HDT: SOG: 0 4 COG: kt 211 Azimuth Scale Heading tag Compass display The compass display shows heading by compass direction. The compass rotates with heading S E W N HDT: 224 SOG: 0 4 kt COG: 211 N E

14 1.5 Function setting Menu function provides automatic and manual orientation rectification azimuth Angle, language, fixed supplement, time setting, the factory default setting, etc. MENU HEADING DISPLAY TRUE AUTO HEADING ADJUST MANUAL HEADING ADJUST HEADING ALIGNMENT SETTING LANGUAGE SETTING TIME SETTING OUTPUT SETTING FACTORY DEFAULT SETTING Heading Display In the menu select "HEADING DISPLAY" and press [ENT] key. The following window appears: MENU HEADING DISPLAY MAGNETIC AUTO HEADING ADJUST TRUE MANUAL HEADING ADJUST HEADING ALIGNMENT SETTING LANGUAGE SETTING TIME SETTING OUTPUT SETTING FACTORY DEFAULT SETTING Choose when TURE, If external input NMEA data contain Lon/Lat information KEC30 would use it to calculate "Magnetic Variation" to show HDT direction otherwise show HDG direction. Choose when MAGNETIC orientation. whether Input any voyage data, Are show HDG 9

15 1.5.2 Auto Heading Adjust The compass has been calibrated during manufacture. This calibration will be satisfactory for almost all installations. If you have a steel vessel, or some other factor which causes the compass to perform poorly, the calibration procedure will adjust compass characteristics to compensate. The calibration should only be done if the compass is known to be inaccurate. If the KEC-30 display as constant offset (e.g. the compass reads 3 degrees high on all bearings), simply rotate the Fluxgate Sensor case to align bearings with the ships compass. It is not necessary to re-calibrate the compass as described below. If the KEC-30 has inconsistent variation on different headings, the following calibration procedure can be carried out. This procedure should only be done in calm waters with adequate sea room. In the menu select "AUTO HEADING ADJUST" and press [ENT] key. The following window appears: AUTO HEADING ADJUST Auto heading adjusting! Please keep constant speed less than 2 minutes for each turn Cancel [ESC] OK [ENT] 10

16 Press [ENT] to confirm make corrections, return to the main screen message will appear to make corrections, while the main screen of data per second update S E W N HDG: 224 SOG: 0 4 kt COG: 211 Auto heading adjusting... Steer the vessel in clockwise direction with constant speed less than 2 minutes per each circle until the following correction success message appear. If correction success the following message appear: S E W N HDG: 224 SOG: 0 4 kt COG: 211 Auto heading adjustment success! If correction fails the following message appear: S E W N HDG: 224 SOG: 0 4 kt COG: 211 Auto heading adjustment failed! The message goes away after 6 seconds. In case of correction fails repeat the above steps until the correction is successful. 11

17 1.5.3 Manual Heading Adjust Manual Compensation is a supplement to the type of single orientation parabola to adjacent 10 degrees. But this method could only be done by qualified personnel. 1. In the menu select "MANUAL HEADING ADJUST" and press [ENT] key. The following window appears: MANUAL HEADING ADJUST Cancel [ESC] OK [ENT] 2. Use up, down key to select the direction angle need to be modified, then use left, right key to increase or decrease the number of angle in Degree. The highest may adjust Press [ENT] key to save. Note: Anyway ship's magnetic compass and electronic fluxgate compass shows each azimuth are unlikely to maintain consistent Heading Alignment Setting Adjustment of heading might be needed during the installation. Usually a fixed error in all direction would exist. It is due to the mechanical error when fixing the fluxgate sensor KFG-25. The function "Degree Amend" is used to correct this error. 1. In the menu select "HEADING ALIGNMENT SETTING" and press [ENT] key. The following window appears: Heading alignment setting (224 ) Cancel [ESC] OK [ENT] 2. Move the cursor to the corresponding field. 3. Press or to change the direction and angle in degree. The highest may adjust Press [ENT] key to save or press [ESC] to quit without save. 12

18 1.5.5 Language Setting Suitable for different users. Can choose Chinese / English display menus. 1. In the menu options, select "LANGUAGE SETTING" and press [ENT] key. The following window appears: LANGUAGE SETTING ENGLISH Cancel [ESC] OK [ENT] 2. Move the cursor to "English" or "Chinese" 3. Press [ENT] key to confirm save or press [ESC] to quit without save Time Setting When the equipment connect external GPS data, can display the time on the Navigation data display mode. In the menu "TIME SETTING" to enter the corresponding time difference. 1. In the menu option to select "TIME SETTING" and press [ENT] key. The following window appears: TIME SETTING + 00:00 Cancel [ESC] OK [ENT] 2. Press or key to move the cursor to the field need to be modified. 3. Press or key to modify the time difference. 4. Press [ENT] key to save or press [ESC] to quit without save. Note: If the change successful. The UTC in the top right corner will turn into LTC. 13

19 1.5.7 OUTPUT SETTING Type Baud rate Interval OUTPUT SETTING HDT 4800 HDM 9600 HDG ms 100ms 200ms 1000ms Cancel [ESC] OK [ENT] OUTPUT : 1 X NMEA0183: HDG, HDT, HDM a) Output data includes the following three HDT: True heading HDM: Magnetic heading HDG: Magnetic heading & Magnetic variation value b) Three types of outputs can select singly or output together,the optional interval is 25ms, 100ms, 1,000ms(1s), The standard interval is 200ms, three can output together. c) The optional speed of output, the standard is 4800, the optional one is 9600, and Relation baud rate and output interval Baud rate Output interval Available sentences No output Up to two sentences can be output. Up to three sentences can be output HDT or HDM Up to three sentences can be output Up to two sentences can be output. Up to three sentences can be output. Note: When an error message occurs, the above sentences may be changed. 14

20 Remark: If no external navigational data input or magnetic variation data is not included in the external input data then: 1) " HDT " outputs magnetic bearing instead of true heading data. 2) The magnetic variation data in " HDM " would be " 0 " Factory Default Settings For any reason need to reset all settings to factory default setting you can do as following instruction. 1. In the menu options to select "FACTORY DEFAULT SETTING" and press [ENT] key. The following window appears: FACTORY DEFAULT Restore to factory default setting! Cancel [ESC] OK [ENT] 2. Press the [ENT] key to load factory default setting or press [ESC] to quit without any change. Note: When you select to load factory default setting all saved settings would be cleared. This action can not reversible. 15

21 2. INSTALLATION & MOUNTING CONSIDERATIONS 2.1 Fluxgate Sensor Unit Outdoor installation Keep the length of the cable in mind when selecting a mounting location. It should be far away from their minimum 1 meters to prevent the influence for iron and steel or other magnetic materials. use not magnetic screws for fixed the fluxgate sensor unit. Select the vertical way of positions for installation. Please installed the Magnetic field sensor on the top of wheelhouse Steel vessel, Don't install it in a room so that the magnetic distortion can be minimized. Fluxgate Sensor Cable to display unit Fixed screw Threaded tubes (At least one meter length) Rope Mast Radar antenna Fluxgate Sensor Wheelhouse 16

22 2.1.2 Desktop mounting only suitable for fiberglass or wooden vessel. To ensure the signal of sailing directions is accuracy, please choose a location where vibration and shock are minimal. Installed in the surface of platform 17

23 2.1.3 Bulkhead mounting Only suitable for fiberglass or wooden vessel. The bulkhead installation can save the space. The bulkhead cannot contain the steel with magnetic interference material. Deck head Top Mount Bracket Fluxgate Sensor Bracket Side Mount Bulkhead Fluxgate Sensor Examples of bulkhead Mount 18

24 2.2 Display unit Choose a location where vibration and shock are minimal. Install the unit well away from location subject to rain and water Splash. Locate the unit away from air conditioner vents. Keep the unit out of direct sunlight because of heat that can build up inside their cabinets. Choose a well-ventilated location. Choose a location where it can be easily operated. Leave sufficient space around the units to permit access for maintenance. See the outline drawing for recommended maintenance space. 19

25 2.2.1 Desktop, Overhead mounting 1. Fasten the hanger to the mounting location with four tapping screws (supplied). See the outline drawing for mounting dimensions. 2. Screw the knobs into the display unit. 3. Set display unit to the hanger and tighten the knobs. 4. Run the ground wire between the ground terminal on the display unit and the ship`s superstructure. MENU ENT ESC DIM DISP KEC-30 PWR KEC-30 ELECTRONIC COMPASS Desktop MENU ENT ESC DIM DISP KEC-30 PWR KEC-30 ELECTRONIC COMPASS Overhead 20

26 2.2.2 Flush mount Flush mount 1. Fasten the display unit to the mounting location with tapping screws. Connect host unit for power supply. 2. Prepare or buy installation accessories. The list below: Name Flush Mount Fixture Wing Bolt Wing Nut Hex Bolt Spring Washer Type Manufacturing M4X30 M4 M6X12 M6 Qty Fasten the cosmetic panel to the display unit with hex bolts and spring washers. 4. Screw the butterfly nut on the butterfly bolt. 5. Fix the display unit with the butterfly bolt and then tighten the butterfly nut. Flush mount S 21

27 2.3 Wiring This section covers general wiring. For further details see the interconnection diagram in this manual. In order to prevent the radio interference, wiring should away from radio antennas and antenna cable to prevent the transmission of radio signal equipment. The power source for the compass display shall be provided by the independent fuse. Magnetic field sensors connected Green Red Yellow White Blue Shield Connection diagram of KFG 25 Power/data cable connection PIN 1 Input + (White) mm 1.5M PIN 2 PIN 3 PIN 4 PIN 5 NC PIN 6 (Blue) PIN 7 PIN 8 Power + Red Power Black Power/data cable connection diagram 22

28 3. MAINTENANCE, TROUBLESHOOTING WARNING ELECTRICAL SHOCK HAZARD Do not open the equipment. Only qualified personnel should work inside the equipment. 3.1 Preventive maintenance Regular maintenance is important for good performance. A maintenance program should be established and should include the following points. Check connectors and ground terminal on the fluxgate sensor unit and display unit for tightness. Check ground terminal for rust. Clean or replace as necessary. Check for water leakage in the interconnection cable between fluxgate unit and display unit. Clean or replace as necessary. Remove dust and dirt from the display unit and fluxgate sensor unit with a dry, soft cloth. For the LCD, wipe it carefully to prevent scratching, using tissue paper and an LCD cleaner. To remove stubborn dirt, use an LCD cleaner, wiping slowly with tissue paper so as to dissolve the dirt. Change paper frequently so the dirt will not scratch the LCD. Do not use chemical cleaners for cleaning they can remove paint and markings. Note: do not use contain chemical cleaners clean, it might help to eliminate paint and equipment will be marked. 23

29 3.2 Troubleshooting This section provides basic troubleshooting procedures which the user may follow to restore normal operation. Symptom Cannot turn on the power Heading indication changes randomly when ship is at anchor or does not change when ship moves. Heading output from KEC-30 does not appear on extermal equipment. Troubleshooting Power cable on the display unit Power supply failure Blown fuse Cause Sensor trouble Remedy Firmly connect the power cable Check the power supply. Have a qualified technician check the fuse. Run the diagnostic test to determine cause. Connection between Firmly fasten the KEC-30 and external connector. equipment has loosened. Display trouble Run the diagnostic test to determine the cause. If large heading error occurs or heading indication is frequently interrupted, contact your dealer for advice. 24

30 THE SPECIFICATIONS OF ELECTRONIC FLUXGATE COMPASS KEC-30 1 GENERAL 1.1 Heading Accuracy 1.0 (95%) 1.2 Heading Resolution Follow-up 45 /s r ate-of-turn 2. POWER SUPPLY 2.1 Electrical VDC Overcurrent, Overvoltage, Power transient and accidental reverse polarity protection 3. OUTPUT/INPUT(IEC ) 3.1 INPUT 1 NMEA0183: RMC, GSA Input connector is TTL, RS-232, RS-422 Input data contains: RMC, GSA 3.2 OUTPUT 1 NMEA0183 : HDG, HDT, HDM Output connector is RS-232C NMEA 0183 (ver 2.0) a) Output data includes the following three: HDT: True heading HDM: Magnetic heading HDG: Magnetic heading & Magnetic variation value b) Three types of outputs can select singly or output together, the optional c) interval is 25ms, 100ms, 1,000ms(1s), The standard interval is 200ms, three can output together. The optional speed of output, the standard is 9600, the optional one is 9600, and

31 4 ENVIRONMENTAL CONDITIONS 4.1 Ambient Temperature Display Unit -15 C to +55 C Fluxgate Sensor unit -25 C t o +70 C 4.2 Humidity 93% 3% to 40 C 4.3 Waterproofing Display Unit IP 5 Fluxgate Sensor unit IP Vibration IEC COMPLIANT WITH THE FOLLOWING STANDARDS 5.1 IEC60945 Edn 4.0 (IEC standard, environmental requirements) 5.2 IEC Edn. 2.0 (IEC standard, digital interfaces part 1) 6. DISPLAY diagonal 95(W) 63(H) mm LCD, pixels 26

32 INTERCONNECTION DIAGRAM Fluxgate Sensor Display 10M standard Bracket Radar Plotter Echo sounder Ect. 27

33 CONNECTING CABLES Green Red Yellow White blue Shield To fluxgate Sensor Unit GND POWER/DATA I/O Input + White Input (Blue) Output + (Yellow) Output (Green) NC GND Power + (Red) Power (Black) 28

34 DISPLAY UNIT SIZE KEC-30 ELECTRONIC COMPASS

35 FLUXGATE SENSOR SIZE 103mm 212mm 37mm 95mm 25.3mm 67.8mm 6.1mm 42.2mm 30

36 C-BRACKET SIZE CHART 4.5mm 104mm 104mm 31mm 97mm 31

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