Series 75 Electric Actuator Specifically designed for rotary valve applications, on/off and modulating. McCANNA Actuation Systems PB 730M-29

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1 McANNA Actuation Systems PB 730M-29 AN ISO 9001 REGISTE OMPANY Backed by McANNA s exclusive 2-year warranty Series 75 Electric Actuator Specifically designed for rotary valve applications, on/off and modulating

2 A time tested, high quality state-of-the-art electric actuator for remote control of quarter-turn valves and other rotary devices. Simple, compact and reliable. Flow ontrol Division McANNA Actuation Systems McANNA Actuation Systems Series 75: Series 75 Electric Actuators from McANNA add a new dimension of operational dependability and flexibility to modern processes controlled by computers, programmable controllers and other electric control equipment. A multi-function capability permits use of the Series 75 actuator throughout the process for on/off, throttling, variable cycle and any analog or digital control. One of the most reliable electric actuators on the market, the Series 75 is lightweight, compact and powerful. Its split phase capacitor A reversing motor or D motor drives a valve through a sealed, permanently lubricated gear train which offers virtually lifetime maintenance-free dependable operation. 2 The Series 75 is available in eight sizes and produces torques to 3000 in.-lbs. Housings are designed to TYPE 1 General Purpose, TYPE 4 Watertight, and TYPE 7, lass 1, Division 1 and 2, Group, D and TYPE 9, lass II, Division 1 and 2, Group E, F, G. A combined location TYPE 4, 4X, 7, 9 enclosure is also available as a Z option. A baked polyester finish is the standard coating, but special coatings are available for extreme hazardous environment applications. Series 75 actuators may be used on McANNA complete line of ball valves, other quarter-turn valves or devices requiring rotary operators. Moreover, their ability to provide power in both directions through selected arcs from 20 through 300 makes them ideal for control of heating, ventilating and air conditioning duct systems and automatic, remotely operated equipment.

3 Flow ontrol Division McANNA Actuation Systems Options to Fit Your Applications The Series 75 can be ordered with a variety of options to tailor it to the needs of your application. ycle Length ontrol - This speed control feature allows field adjustment of opening and closing cycle times, 19 minutes for 25% duty and 57 minutes for duty actuators. Feedback ( ohm) Potentiometer - provides a variable resistance to signal the exact position of the output shaft and the valve it is powering. Position Indicator Board - provides a 4-20mA valve position feedback signal to the control room. TYPE 4 Sizes 10, 12, 15, 20, 22 (Enclosure Option - W) Heater/Thermostat - prevents condensation from collecting inside the actuator. ondensation Drain Plug - drains accumulated water. 180 enter Off Kit - provides an extra position for 3-way valves and is used for dribble feed applications in quarter-turn valves. TYPE 1 Sizes 10, 12, 15, 20, 22 (Enclosure Option - Blank) Additional Limit Switches - may be used to operate lights that indicate valve position or to operate other equipment. AF-17 Positioner Board - for control valves positions the actuator based on an input signal of current, voltage or resistance. DFP17 DataFlo P - is a microprocessor controlled electronic positioner with software for on-site or remote operation and diagnostics. This new, smart positioner for Series 75 actuator driven control valves is controlled by a 4-20 ma analog signal from a PL or digitally from a computer. ombined TYPE 4, 4X, 7 & 9 Sizes 10, 12, 15, 20, 22, 23 (Enclosure Option - Z) DF17 DataFlo - is a microprocessor based PID single loop controller that accepts a variety of process inputs. All process parameters are easily programmed through the keypad or via a simple RS-485 computer interface. I-75 Low urrent ircuit Interface - is a solid state interface/relay between the P/controller/computer and actuator motor(s). It protects controlling device outputs from destructive feedback. This high voltage feedback is due to limit switch action, auto-transformer effect of unused winding, and capacitor voltage. The unit, as a printed circuit board, is conveniently mounted inside of standard enclosures. Maximum output ratings are 4A for VA and 2A for 0VA. ontrollers with outputs that have low current ratings cannot be connected to electric actuator motor(s) that require a current greater than the controller rating. Remote Terminal Unit (RTU) - is an interface for D powered actuators. This solid state interface card allows you to control a D powered electric actuator by a control signal from the Remote Terminal or any low current system (such as a solar powered system). It is equipped with a field adjustable current limiting circuit, which will trip the power in case of abnormal conditions (it will reset by reengaging the control signal). Optional contact closure to indicate the tripped condition; 0-5 VD; Ohm position feedback; and end of travel SPDT gold contact switches are available. TYPE 7 & 9 Sizes 10, 12, 15, 20, 22 (Enclosure Option - X) ombined TYPE 4, 7 & 9 Sizes 25, 30 (Enclosure - Z) DFP17 Positioner for ontrol Valves 3

4 Flow ontrol Division McANNA Actuation Systems Specifications Sizes: Small: 10, 12, 15, 20, 22, 23 Large: 25, 30 Torque: in.-lbs. Enclosures: TYPE 1 General Purpose TYPE 4 Watertight TYPE 7, lass I, Division 1, 2, Group, D TYPE 9, lass II, Division 1, 2, Group E, F, G Hazardous Locations. TYPE 4, 4X, 7, & 9 ombined Locations Enclosure oatings: orrosion resistant baked polyester finish standard. onsult McANNA for special applications. Voltages: V & 0VA, 12V & VD onnection: Male output shaft (female shaft available on request) Gearing: Small: Sealed, permanently lubricated spur gear module driving a final dual torque bull gear Large: Two stage planetary gear, permanently lubricated self-locking gear train Overload Protection: A only. Thermal overload protector with automatic reset. Travel Stop Limit Switches: Two SPDT, all sizes; Internal, independent, adjustable. Actuated by cams mounted on drive shaft. Adjustable from 20 to 300. Manual Override: All sizes, TYPE 4, 7 and 9 only. Lift position indicator and turn shaft: Sizes 10,12,15,20, 22, 23. Turn side mounted handwheel: Sizes 25 & 30. Options: All sizes, all enclosures. ycle Length ontrol (L), Dual or Single Feedback Potentiometer, 4-20 ma Position Indicator, Heater/Thermostat, ondensation Drain plug (V-53), 180 enter- Off (3 position), Additional Limit Switches, Mechanical Brake, I- 75 omputer Interface Unit, Various Duty ycles, Positioner, Set Point ontroller. Temperature Limits (All models): -40 F (with heater & thermostat) to 150 F (max.) (At elevated temperatures, duty cycle has to be derated. onsult McANNA) Lubrication: Permanently lubricated gear train. Self-lubricated bearings. onduit onnection: One 1/2" NPT - Two 1/2" Optional (Size 23 has 3/4" NPT) Operation: Reversing (bi-directional) for use with quarter-turn valves or rotating equipment to full rotation. Actuator Model Stall Torque in lbs. Start-up Torque in lbs VA VOLTAGES VD Duty ycles 90 Time Seconds RATED STALL TORQUE AMPS Approx. Weight VA 0 VA 12 VD VD Lbs. (kg.) 0 10% , 25% , 17, % % , 25% , 27, % % * % , 25% , 17, % % , 25% , 27, , *NOTE: A 2" PT valve should not be sized with an electric actuator smaller than 2275, and a mechanical brake must be ordered. 0 25% (3.70) 8.20 (3.70) 8.50 (3.83) 9.50 (4.31) 9.50 (4.31) (8.04) % (21.80) (21.80) OVERURRENT PROTETION WARNING! Where overcurrent protection is used in the actuator power circuit, it is recommended that the protection rating not be less than the values listed in the table: Actuator Size Voltage Protection Rating VA 5 amps 25/30 VA 10 amps VA 3 amps 25/30 0 VA 5 amps VD 10 amps VD 5 amps Actuator Sizing There are a few terms associated with electric actuators that require definition. Actuator Start-up Torque is the amount of torque initially produced by an actuator when starting from rest. Use start-up torque when sizing an electric actuator for a ball valve that is used for either on-off or throttling service. Actuator Stall Torque is the amount of torque produced by the actuator just prior to the point where the motor stalls. Do not use stall torque for sizing. 4

5 Flow ontrol Division McANNA Actuation Systems Dimensions Sizes 10, 12, 15, 20, 22 TYPE 1 (General Purpose).69 (17.5) 1/4" - 20 UN TAP x.38 (9.7) DEEP 6.53 (165.9) 5.53 (140.5) 3.00 (76.2) 1.06 (27.0) 1.38 (35.1) 6.31 ( (13.5) 2.00 (50.8) #10-32 UNF TAP x.31(7.9) DEEP 1.00 (25.4) 1.44 (36.6) DIMENSIONS INHES (mm) Size A B D 10, (18.80) (13.50) (15) (9.14) 15, 20, (22.86) (16.80) (20.32) (12.70) Sizes 10, 12,15, 20, 22, 23 TYPE 4 (Watertight) Enclosure - W TYPE 7 & 9 (Hazardous Locations) Enclosure - X TYPE 4, 7 & 9 (ombined) Enclosure - Z (shown) 1/4" - 28 UNF TAP x.62 (15.7) DEEP (2375 ONLY) 1/4" - 20 UN TAP x.38 (9.7) DEEP A E.94 (23.9) 1/2" NPT (Main Outlet) 1.00 (25.4) over Removal Allowance: 3.62 inches min. H MAX. 1 Main Outlet 3/4 "NPT (Sizes Z-enclosures) D F G B 1.06 (27.0) SQ.53 (13.5) TYP.69 (17.5) 1.38 (35.1).97 (.6) 1.94 (49.2) A 1 Main Outlet 1 Optional 1/2 " NPT (Sizes W&X enclosures) B 1.00 (25.4) 2.00 (50.8) (53.6) (107.2) Sizes 25, 30 TYPE 4 (Watertight) and TYPE 7 & 9 (Hazardous Locations) ombined Enclosure - Z #10-32 UNF TAP x.31 (7.9) DEEP over Removal Allowance: 6.27 inches min. DIMENSIONS INHES (mm) Size Enclosure A B D E F G H 10, 12 W X (18.80) (13.50) (15.00) (9.14) (198.10) (171.50) (91.70) (215.9) 15, 20 W X (22.86) (16.80) 20.32) (12.70) (198.10) (171.50) (91.70) (215.9) Z (22.86) (16.80) (20.32) (12.70) (1.60) (189.20) (100.90) (5.90) Z (18.80) (13.50) (15.00) (9.14) (1.60) (189.20) (100.90) (5.90) D 5.31 (322.6) (322.6) (269.7) 5.31 (134.9) (334.0) (314.5) HANDWHEEL 3.17 (10.5) 1 4 " - 28 UN TAP X.50(12.7) DEEP ( 4 HOLES) 6.34 (161.0) 1.44 TYP (36.6) (365.3) 2.44 (62.0) SERIES 75 McANNA 2.88 TYP (73.2) 5.12 (130.0) McANNA EXPLOSION PROOF Features AUTION: SERIES 75 MOUNTING PATTERN 1/2" NPT Main Outlet 1.27 (32.3).96 (.8).875 SQ (22.2) 5

6 Flow ontrol Division McANNA Actuation Systems Wiring Diagrams A BLK. YEL. BRN. N.O. SW-2 N.. N.O. SW-1 N L1 USTOMER PROVIDED LIGHTS AND SWITHING L2 D T T 20 THRU 23 SIZES ONLY IMPORTANT! EAH ATUATOR SHOULD BE ELETRIALLY POWE THROUGH ITS OWN INDIVIDUAL SINGLE POLE SWITH ONTATS TO ISOLATE THE UNUSED WINDING. D N.O. S.W. - 2 N.. N.O. SW - 1 N.. BLUE BLAK 20 THRU 23 SIZES ONLY BLK. YEL. BRN. BLUE ARMATURE USTOMER PROVIDED LIGHTS AND SWITHING: L2 L1 + A POWER SEE "IMPORTANT" NOTE Sizes A Power NOTE: 1. ATUATOR SHOWN IN OUNTER- LOKWISE EXTREME OF TRAVEL, OR "OPEN" POSITION. Sizes D Power _ D VOLTS NOTE: A and D wiring diagrams shown are for W, X and Z enclosures only. D.. wiring diagram shown is for size 10, 20, & 23 actuators. For size 12 and 22 actuators, the red/black motor leads are reversed. Design Options ycle Length ontrol (L) Feedback Potentiometer Limit Switches ATUATOR TERMINALS NEUT. L BROWN BLAK V A HOT PULSE W OR OPEN USTOMER WIRING GREEN / BLK FEEDBAK POTENTOMETER PURPLE A feedback potentiometer is used when remote indication is desired. Potentiometers are available in 1000 ohms. BRN/ GREY ORANGE ONE EXTRA LIMIT SWITH WITH AM BRN/ GRAY ORANGE ORANGE BLUE TWO EXTRA LIMIT SWITHES WITH AMS Prevents destructive pipeline shock caused by fast opening or closing valves on steam or hydraulic service. The L units allow field adjustment of the standard actuator's cycle time up to approximately 19 minutes for 25% duty and 57 minutes for duty actuators. 6 ATUATOR TERMINALS ATUATOR TERMINALS NEUT. NEUT. L BROWN BLAK L BROWN BLAK V A HOT TO MOTOR USTOMER WIRING A HOT A/0A PULSE W OR LOSE USTOMER WIRING PULSE W & W OR BOTH OPEN & LOSE Heater/Thermostat A heater/thermostat kit for cold ambient temperatures or humid environments uses a 15 watt heater and a thermostat set to close at 80 F and open at 95 F. 180 enter-off (3 positions) BLAK 1 2 BLAK HEATER / THERMOSTAT N ORANGE N NO NO.W. SWITH..W. SWITH SWITHES SHOWN IN ENTER - OFF POSITION Used with 3-way valves or similar products requiring a mid-position stop capability for shutoff. May be adjusted for travel other than May be mounted to either operate lights, indicate valve position or operate other equipment such as pumps, compressors, mixers, etc. 1 Limit Switch 2 Limit Switches Mechanical Brake D 1 (A..) (D..) MEHANIAL BRAKE M75 WIRING OF MB 75 OPTION A mechanical brake is used for all butterfly valve applications or when the actuator must be stopped instantaneously and securely. (Used on sizes only.) Available for A.. and D.. actuators. 2 Additional Options Available, onsult Worcester ontrols. NOTE 1: A 2" PT valve should not be sized with an electric actuator smaller than 2275, and a mechanical brake must be ordered. NOTE 2: A 3 position switch is required for operation.

7 Flow ontrol Division McANNA Actuation Systems Parts List and Materials of onstruction Sizes NOTE: Series 75 W is shown. Series 75 general purpose, X and Z units have different bases and covers. Sizes 25, 30 Item Qty. Description Material 1 1 Base Aluminum asting 2 1 over Aluminum asting 3 1 Base Plate Zinc asting 4 1 Motor Module Zinc asting 5 1 Output Shaft Steel 6 2 Gear Drive Pin Steel 7 1 Bull Gear Steel 8 1 apacitor (w/fiber Phenolic Washer if Required) Encapsulated 9 1 apacitor Bracket Steel 10 1 Terminal Strip Polyethylene Based Material 11 2 Limit Switch Phenolic Encapsulated 12 2 Limit Switch am Zinc asting 13 1/am am Set Screw Steel 14 4 Limit Switch Screw Steel 15 6 Base Plate Screw Steel 16 8 Hex Screw (W,X,Z) Stainless Steel 16 4 Hex Screw (GP) Steel 17 1 Position Indicator (W,X,Z) Molded Phenolic 18 1 Indicator Set Screw (W,X,Z) Steel 19 1 Seal (W,X,Z) Reinforced Rubber 20 1 Gasket (W only) Neoprene 20 1 Flange Seal (Z only) Buna N 21 1 Bearing Bronze 22 1 Seal Reinforced Nitrile 23 4 Screw Steel 4 Lock Washer Steel 25 1 onduit Plug Polyethylene 26 1 apacitor Tie Plastic 27 1 Bearing (W, X, Z) Bronze 28 1 Roller Bearing (size 23 only) Steel 29 1 Bearing, Base Plate Nylon 30 1 "O" Ring (W, X, Z) Buna 31 2 Insulator (not shown) Nylon Item Qty. Description Material 1 1 Base Aluminum 2 1 over Aluminum 3 1 Gear Train Support Aluminum 4 1 Motor 5 1 Output Gear Steel asting 6 2 Planet Gear Hardened Steel 7 1 Planetary Gear Ductile Iron 8 1 Worm Gear Steel 9 1 Sensing Shaft Steel 10 2 Pin, Spring Steel 11 2 Shaft Hardened Steel 12 2 Bushing Bronze 13 2 Thrust Washer Steel 14 1 Pin, Spring Steel 15 4 Belleville Washer Steel 16 1 Nut Steel 17 2 Seal Rubber, Steel 18 1 Manual Override Shaft Steel 19 1 Pin, otter Steel 20 1 Pin, Spring Steel 21 1 Handwheel, Manual Override Aluminum 22 1 Thrust Washer Steel 23 1 Tru-arc Ring Steel 1 Seal Rubber, Steel 25 1 Sun Gear Steel 26 1 Bushing Bronze 27 4 ap Screw Steel 28 4 L Washer Steel 29 1 apacitor (w/fiber Washer Phenolic if Required) Encapsulated 30 1 Input Gear Steel 31 1 Nut Steel 32 1 ap Screw Steel 33 1 Position Indicator Aluminum 34 1 Bushing Bronze 35 1 Motor Support Plate Aluminum 36 1 Gear, Pinion Steel 37 2 Set Screw Steel 38 1 Terminal Strip Polyethylene Based Material 39 2 Limit Switch am Zinc asting 40 1/am am Set Screw Steel 41 1 Fan Plastic 42 2 Limit Switches Phenolic Encapsulated 43 1 "O" Ring Buna 44 9 ap Screw Steel 45 9 Lock Washer Steel ap Screw Steel 47 1 Sensing Shaft Ret. Ring Steel 48 1 onduit Plug Polyethylene 49 1 apacitor Bracket Steel 50 1 apacitor Tie Plastic 51 1 apacitor Bracket Screw Steel 7

8 Flow ontrol Division McANNA Actuation Systems How To Order X MI A Actuator Options Actuator Duty ycle Enclosures Secondary Voltage Option STD Size Series Options Operation Variations * * Blank - No special service options A - AF17, DR17/DF17 on I75 or DFP17/DF 17 (0 VA) Positioner/ontroller** B - For DFP17/DF17 (D only) *** ** - L Module for cycle length control D - Feedback Dual Potentiometer H - Heater and thermostat for low temperature and high humidity applications I - I-75 Interface Relay Unit (/0 VA only) M - Mechanical Brake P - Feedback Single Potentiometer R - Remote terminal relay board or AF17 Positioner (D.. only)*** ** 4 - Position Indicator 9 - ross-line mount % duty cycle Sizes 10, 12, 20, 22 only. Blank - 25% duty cycle 4 - duty cycle 5-100% duty cycle. Sizes 10, 12, 20 only. ( A) Note: All duty cycles are at 70 F ambient temperature. At elevated temperatures duty cycle has to be derated. onsult Worcester ontrols Blank - General purpose TYPE 1. Sizes 10, 12, 15, 20, 22 W - Watertight TYPE 4. Sizes 10, 12, 15, 20, 22 X - Hazardous Locations TYPE 7, lass 1, Div. 1, Group, D TYPE 9, lass 2, Div. 1, Group E, F, G Sizes 10, 12, 15, 20, 22 Z - ombined Locations TYPE 4, 4X, 7, 9 Sizes 10, 12, 15, 20, 22, 23, 25, 30 Blank - No additional switches M1 - One additional switch M2 - Two additional switches D2-180 operation for 180 directional valves D3 - enter off for 180 operation A - VA - 60Hz 0A - 0 VA 60 Hz 12D - 12 VD D - VD L Blank - ounterclockwise (open) and clockwise (closed) - lockwise (closed) O - ounterclockwise (open) I75 I-75 Input Voltage Signal: 5V - 5 VD XV - 10 VD XX - VD 15 - VA Blank - No variation V49 - Anodized and painted cover and base V53 - ondensati on Drain V65 - E Marking Declaration of onformity for Electric Actuator European Orders *1575 can only be ordered with a 20% duty VA motor. The 2375 can only be ordered with a duty motor. Specify operation in Option Operation column for L. and 0 VA actuators will operate on 50 Hz. Torque will remain the same, cycle time will increase by a factor of 1.2 and duty cycle will be reduced by a factor of approximately 20%. **These options must be ordered as a separate item in addition to being specified in the actuator code. ***an only be ordered with a duty motor. NOTE: UL approved units are available on request. TYPES 4, 7, 9, (X, W, Z) are furnished SA Approved. Due to continuous development of our product range, we reserve the right to alter the product specifications contained in this brochure as required. Flowserve orporation has established industry leadership in the design and manufacture of its products. When properly selected, this Flowserve product is designed to perform its intended function safely during its useful life. However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used in numerous applications under a wide variety of industrial service conditions. Although Flowserve can (and often does) provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of Flowserve products. The purchaser/user should read and understand the Installation Operation Maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of Flowserve products in connection with the specific application. While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied, regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its product design, the specifications, dimensions and information contained herein are subject to change without notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve orporation at any one of its worldwide operations or offices. For more information about Flowserve orporation, contact or call USA FLOWSERVE ORPORATION FLOW ONTROL DIVISION McANNA Actuation Systems 5114 Woodall Road, P.O. Box Lynchburg, VA Phone: Facsimile: Flowserve orporation, Irving, Texas, USA. Flowserve and Worcester ontrols are registered trademarks of Flowserve orporation. PB 730M-29 7/03 Printed in USA