DESCRIPTION AND OPERATION > CLUTCH CONTROLS
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1 Page 1 of Ford Mustang 3.9L Eng Base Service Manual: CLUTCH CONTROLS Print Date: DESCRIPTION AND OPERATION > CLUTCH CONTROLS Fig 1: Identifying Clutch Controls Components
2 Page 2 of 17 The clutch control system engages and disengages the clutch. The clutch control system disengages the clutch when the clutch pedal is depressed and engages the clutch when the clutch pedal is released. Clutch pedal motion is transmitted by the clutch release lever cable to the clutch release lever. The clutch release hub and bearing engages the clutch pressure plate diaphragm spring, releasing the pressure on the clutch disc which in turn disengages the transmission from the engine. The clutch adjusts automatically to compensate for clutch disc wear. The clutch linkage is selfadjusting. The clutch pedal position (CPP) switch prevents the starter motor from engaging unless the clutch pedal is depressed all the way to the floor. The switch plunger is contacted by the clutch pedal and extends as the clutch pedal is pressed. The clutch pedal position switch is electrically connected in line with the ignition switch and the starter motor relay coil. The CPP also turns off the speed control when the clutch pedal is depressed. DIAGNOSIS AND TESTING > CLUTCH CONTROLS Refer to MANUAL TRANSMISSION, CLUTCH & TRANSFER CASE - GENERAL INFORMATION. REMOVAL AND INSTALLATION > RELEASE CABLE - CLUTCH > REMOVAL CAUTION: Whenever the clutch release lever cable (7K553) is disconnected for any reason, such as transmission removal, clutch pedal components or clutch release lever cable replacement, it is imperative the correct method for installing the clutch release lever cable be followed. Incorrect installation may damage components or cause system failure. 1. Remove the instrument panel steering column cover. 1. Remove the screws. 2. Remove the instrument panel steering column cover.
3 Page 3 of 17 Fig 1: Removing Instrument Panel Steering Column Cover 2. Remove the instrument panel reinforcement. 1. Remove the screws. 2. Remove the instrument panel reinforcement.
4 Page 4 of 17 Fig 2: Removing Instrument Panel Reinforcement 3. Lift the clutch pedal (7519) to its most upward position.
5 Page 5 of 17 Fig 3: Lifting Clutch Pedal 4. Remove the front seat. For additional information, refer to SEATING. 5. Unhook the clutch release lever cable (7K553) from the clutch pedal adjuster quadrant (7L583).
6 Page 6 of 17 Fig 4: Unhooking Clutch Release Lever Cable 6. Open the hood, remove the screws and the clutch release cable (7K553).
7 Page 7 of 17 Fig 5: Removing Clutch Release Cable Screws NOTE: On 4.6L vehicles only
8 Page 8 of 17 Fig 6: Removing Clutch Release Lever Cable Bracket Bolt 7. Remove the bolt and the clutch release lever cable bracket from the brake master cylinder (2140). 8. Raise the vehicle. For additional information, refer to JACKING & HOISTING. 9. Remove the screw from the clutch release lever cable clamp.
9 Page 9 of 17 Fig 7: Removing Screw From Clutch Release Lever Cable Clamp 10. Remove the screw and the dust shield.
10 Page 10 of 17 Fig 8: Removing Screw Dust Shield 11. Pull the clutch release lever cable (7K553) and remove from the clutch release lever (7515).
11 Page 11 of 17 Fig 9: Removing Clutch Release Lever Cable 12. Remove the C-clip from the clutch release lever cable and remove the clutch release lever cable from the vehicle.
12 Page 12 of 17 Fig 10: Removing C-Clip From Clutch Release Lever Cable REMOVAL AND INSTALLATION > RELEASE CABLE - CLUTCH > INSTALLATION 1. To install, reverse the removal procedure.
13 Page 13 of 17 Fig 1: Installing Clutch Release Lever Cable Bracket Bolt
14 Page 14 of 17 Fig 2: Installing Clutch Release Lever Cable Bracket Bolt
15 Page 15 of 17 Fig 3: Installing Clutch Release Cable Screws
16 Page 16 of 17 Fig 4: Installing Instrument Panel Reinforcement
17 Page 17 of 17 Fig 5: Installing Instrument Panel Steering Column Cover
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