Conflicts: Vehicles without a sunroof Vehicles with a single sunroof

Transcription

1 Toyota Sienna (Dual Sunroof) Overhead Video Part Number: Fit Kit Fit Kit Accessory Code: ED5 Conflicts: Vehicles without a sunroof Vehicles with a single sunroof Kit Contents: Item # Qty. Component Description 1 1 Monitor Assembly 2 1 Trim Ring Assembly 3 1 Bracket Assembly 4 1 Cutout Template 5 1 Wire Puller 6 1 Hardware Bag Dome Lamp Extension Harness 8 1 Power Filter Assembly Hardware Bag Contents: Item # Qty. Component Description Wire Ties Wire Ties 3 4 Red T-Taps x 8 Foam Tape 5 4 Barrel Connectors 6 8 ¼ Philips head screws 7 2 M6 Bolts ½ x 8 Foam Tape Additional Items Required For Installation: Item # Qty. Component Description 1 Masking Tape 2 Electrical Tape Recommended Tools: Safety Tools Seat and Floor Covers Blankets Special Tools Torque Wrench (36 in/lbs) Installation Tools NRT (Nylon Removal Tool) 10mm Socket/ Ratchet Wire Cutters Pencil Utility Knife Pliers #1 Phillips Screwdriver #2 Phillips Screwdriver 4mm Allen Driver 8mm Socket Needle Nose Pliers Tape Measure 10mm Deep Socket Special Chemicals None Color Applicability/ Trim Level: Vehicle Trim Color Lt Gray Bisque Dk Charcoal General Applicability: 2011 Dual Sunroof Sienna Accessory Color Recommended Sequence of Application Item # Accessory Gray X X Beige X * Mandatory LEGEND: STOP: Damage to the vehicle may occur. Do not proceed until process has been complied with. OPERATOR SAFETY: Use caution to avoid risk of injury. CRITICAL PROCESS: Proceed with caution to ensure a quality installation. These points will be audited on a completed vehicle installation. TOOLS & EQUIPMENT: This calls out the specific tools and equipment required for this process. REVISION MARK: This mark highlights a change in installation with respect to previous issue. SAFETY TORQUE: This mark indicates that torque is related to safety. SPECIAL NOTE: Installation Sequences After TMS and Safety mandated preparatory steps have been taken, the installation sequence is the suggested method for completing the accessory installation. In some instances the suggested sequence is written for one associate to install and in others the sequence is given as part of a team accessory installation. Unless otherwise stated in the document, the associates may perform the installation in any order to make the installation efficient as possible while maintaining consistent quality. Page 1 of 17

2 A. Pre-Installation Precaution 1. Use Seat and Floor protectors to avoid damage to surfaces. 2. If the vehicle is equipped with an Anti-theft radio, the radio code must be written down prior to disconnecting the battery cable. The code must be re-entered when the negative battery cable is reinstalled. Disconnecting the battery may cause certain vehicle settings to be lost. Manufacturer s recommendations for the battery removal should be followed. Disconnecting the battery is recommended. B1 C1 B. Battery disconnect 1. Remove the NEGATIVE (-) battery terminal using a 10mm socket/ ratchet before starting any disassembly. ( B1) C2 C. Disassemble Vehicle Trim 1. Partially remove passenger side front pillar garnish by pulling away from vehicle body. ( C1) 2. Carefully pull weather-stripping away from door sill. ( C2) 3. Using a needle nose pliers, rotate plastic clip ¼ turn clockwise until pillar garnish is released. Once released pull panel up and away from dash. Use C3 caution while near airbag. ( C3) 4. Repeat steps 1-3 for driver s side. Page 2 of 17

3 TOYOTA / SIENNA (SUNROOF) C5 5. By hand pull down edges of front sunroof trim ring to release Velcro and hinged catches. ( C5) 6. Unhook wire loom attachment clips and remove panel. ( C6) 7. By hand pull down edges of rear sunroof trim C6 ring to release Velcro and hinged catches as shown with front sunroof, then unhook wire loom attachment clips and disconnect electrical connector. ( C7) C7 Caution: Yellow trim clips may disengage and fall into the cup holder assembly causing the cup holder not to close properly. If this occurs, clips must be removed from the cup holder assembly. 8. Open no.2 instrument panel box door and use a NRT (Nylon Removal Tool) to carefully pry edge of C8 no. 2 instrument cluster panel finish garnish from right to left. ( C8) 9. Disconnect electrical connector. ( C9) C9 Page 3 of 17

4 10. Rotate shift lever knob counterclockwise to remove. Once removed, cover shift lever knob with tape or a towel to prevent damage to any other panels to be removed. ( C10) 11. Remove floor shift position indicator housing sub-assembly by pulling panel away from dash with hands. ( C11) 12. Disconnect electrical connector. ( C12) 13. Partially remove air conditioning control assembly by pulling toward rear of vehicle. ( C13) 14. Disconnect electrical connector. 15. Using a 10mm socket/ ratchet, remove (4) bolts from the radio assembly bracket. C10 C11 C12 ( C15) C13 C15 Page 4 of 17

5 16. Pull radio receiver assembly toward rear of vehicle to disengage clips. ( C16) 17. Disconnect electrical connectors. ( C17) C16 D. Prepare Headliner 1. Span a piece of masking tape from middle of rear sunroof switch forward to middle of front sunroof slider handle. Make sure tape is straight. ( D1) 2. Measure from front edge of rear sunroof switch bezel forward. Place a mark on the tape at 15 inches; also mark centerline of tape at this point. C17 D1 ( D2) 3. Prepare cutout template and align with mark on tape, also align rear centerline of template with center of tape line. ( D3) 4. Mark cutout area with a pencil. 5. Close sunroof shade to prevent any damage during next step. D2 15 D3 Page 5 of 17

6 TOYOTA / SIENNA (SUNROOF) D6 6. Using a utility knife carefully cut marked area from corners working inward. ( D6) E. Route Wiring 1. Use a 10mm socket/ ratchet to remove bolt from E1 antenna connection bracket. ( E1) 2. Secure ring terminal of black wire from 12 harness with factory bolt and re-tighten. ( E2) 3. Feed wire puller from sunroof opening above headliner and foam padding toward and exiting at E2 passenger side A-pillar. Avoid all airbag components. ( E3) 4. Attach 12 harness (side with white 4 pin connector) to wire puller. Tape connectors with electrical tape to prevent cable damage. Fig. E4 E3 Note: Secure harness in A pillar with wire ties at 3 locactions shown in E4 E4 Page 6 of 17

7 TOYOTA / SIENNA (SUNROOF) E5 5. Pull cables through to sunroof opening. ( E5) 6. Remove wire puller. 7. By hand transfer cable from sunroof opening to monitor cutout opening. Leave 10 of slack in front right corner of cutout area. ( E7) E7 8. Feed wire puller from dash opening near A-pillar down into kick panel area. ( E8) 9. Attach 12 cable to wire puller at A-pillar opening and pull through to kick panel. ( E9) 10. Continue to feed wire puller with cable attached E8 from below glove compartment into radio cavity of dash. Securing harness along factory harness with wire ties every 6-8 inches. E9 E10 Page 7 of 17

8 11. Pull cable through to radio cavity. ( E11) 12. Remove wire puller. E11 F. Connect Wiring at Radio 1A. (w/o amplifier). Attach a red T-tap with pliers to the gray wire (PIN 3) and the brown wire (PIN 7) of the 10 pin radio connector D134. F1 ( F1) Connector D134 1B. (w/ amplifier (JBL)). Attach a red T-tap with pliers to the gray wire (PIN 11) and the brown wire (PIN 20) of the 20 pin radio connector D133. F2 ( F1) F3-4 Connector D Connect the red wire of the 12 harness to the blue wire of the power filter. ( F2) 3. Connect the red wire of the power filter to PIN 3 (D134) or PIN 11 (D133). ( F3-4) 4. Connect the black wire of the power filter to PIN 7 (D134) or PIN 20 (D133). ( F3-4) Page 8 of 17

9 5. Wrap power filter in foam tape. ( F5) 6. Secure power filter to factory wiring with (1) 11 F5 wire tie below radio cavity. ( F6) G. Install FM modulator 1. Wrap fm modulator in foam tape. ( G1) 2. Using (1) 11 wire tie, secure fm modulator to the factory harness at rear of radio cavity. F6 ( G2) 3. Connect flat connector from fm modulator to 12 harness. ( G3) G1 G2 G3 Page 9 of 17

10 4. Connect the female antenna connector of the fm modulator to the factory male antenna connector. ( G4) 5. Secure excess antenna cable and 12 harness along with the fuse holder with (1) 6 wire tie to the factory wiring. ( G5) G4 G5 H. Dome lamp harness 1. Apply one T-Tap to each of the (3) dome lamp wires (Green PIN #9; White/ Black PIN #8, and Red PIN #15) of connector DT1 (located in driver H1 side A-pillar) with a pliers. ( H1) H2 Connector DT1 2. Connect dome lamp extension harness to factory wiring as follows dome lamp as follows. ( H2) DVD harness Factory Wire Color PIN # Purple/ Brown Green 9 Red/ Black White/ Black 8 Black/ Red Red 15 Page 10 of 17

11 3. Connect dome lamp extension harness to dome lamp pigtail as chart shows. DVD Extension Harness Dome Lamp Pigtail Purple/ Brown Purple Red/ Black Red Black/ Red Black 4. Use same procedure from steps E3-7 to route wire puller and dome lamp wiring on driver s side. 5. Tuck 12 harness into headliner as shown. ( H5) 6. Copy procedure in step 5 with dome lamp harness on driver s side. H5 I1 I2 I. Install bracket 1. From rear sunroof opening, loosen (2) nuts using a 10mm deep well socket/ ratchet (located to left and right of sunroof motor). This will create space between rear cross member and sunroof plastic support. ( I1) 2. With forward indicating triangle, carefully pull headliner down to insert bracket through sunroof opening. Pulling headliner too much will cause damage. ( I2) Page 11 of 17

12 3. Align slotted area of rear bracket with studs of previously loosened nuts. Push bracket until front holes of bracket align with front holes of cross I3 member. NOTE: Aligning driver s side portion of bracket first while reaching through center hole in bracket to pull down sunroof plastic support will assist in feeding bracket between surfaces. ( I3) 4. Install (2) M6 bolts and fully tighten with an 8mm I4 socket/ ratchet. ( I4) 5. Re-tighten previously loosened nuts with a 10mm socket/ ratchet. 6. Make sure cables are routed through center of bracket. ( I6) 7. Evenly tuck cables evenly between sunroof frame and headliner. ( I7) 8. Cut foam tape into (2) equal pieces using a sharp utility knife and secure cables to top passenger side of bracket with one of those pieces. This will prevent cables from hitting I6 I7 sunroof slider. ( I8) 9. Repeat steps 7-8 for dome lamp wiring on driver side of bracket. I8 Page 12 of 17

13 J. Install monitor NOTE: Installing the rear sunroof trim ring at this time (prior to monitor installation) will be much easier. 1. Trim hole in trim ring fabric 1 inside inner opening in trim ring with a utility knife. ( J1) 2. Attach trim ring to monitor with (8) ¼ screws J1 J2 using a #1 Phillips screwdriver. ( J2) 3. Open monitor screen. 4. Connect cables from monitor opening to backside of overhead unit. ( J4) 5. Install monitor with (4) barrel nuts using a 4mm hex (Allen) wrench. ( J5) J4 J5 Page 13 of 17

14 K. Complete Installation 1. Make sure vehicles battery is connected and torque to 36 in/ lbs. 2. Install (2) AAA batteries in each remote and headphone set. 3. After testing with steps on following pages, carefully re-assemble vehicle by reversing steps in section C. 4. Check all previously disconnected factory connectors and accessories to ensure they are all connected and operational. 5. Store remotes, owner s manual in glove box. Store remotes and headphones in rear cargo area. Page 14 of 17

15 Wiring Diagram Page 15 of 17

16 Functional Verification: Check Look For: Accessory Function checks: Turn vehicle ignition to ON, depress power button on remote control for monitor. Monitor should power on, start up screen should appear on screen. Insert DVD into monitor, press enter. DVD should begin playing. Depress sound around on remote control. Tune vehicle FM radio station to channel displayed on screen. Sound around ON and FM channel displayed on screen. Depress sound around on remote control. Tune vehicle FM radio station to channel displayed on screen. Sound around OFF and FM channel displayed on screen. Vehicle radio should operate normal Turn power ON wireless headphones (turn Volume dial up slightly on headphones). Slide dome lamp switch on monitor to ON. Program on G10 monitor should be audible through wireless headphones. Both lights on monitor should turn on. Cup Holder Proper Operation Page 16 of 17

17 Troubleshooting: Condition: Unit does not power "ON" Sound is not heard through vehicle radio Sound is not heard through wireless headphones Check For: 1. Is ignition turned "ON? 2. Are batteries installed in remote control? 3. Are power connections and ground secured? 4. Check power on the vehicle side of power connection. 5. Check power on the accessory side of power connection. 6. Is vehicle fuse blown? If yes, check to see that there is not a short circuit. 7. Check overhead video unit for continuity to ground on black wire and power at red wire on 4 pin connector (Fig. 1). Use eyelet as ground connection for all voltage checks. If continuity and power exist, the problem lies in the overhead unit. 1. Is sound around turned on? 2. Does vehicle radio station match radio station displayed when sound around is turned ON? 3. Check that FM Modulator is receiving power. Test G10 main harness for continuity at 8 pin connector on each side. All pins should be continuous (Fig. 1). Test for power at PIN #8, ground at PIN #1, and audio voltage of.02 V at PIN #3 and PIN #4. If voltages are not present, the problem lies in the overhead unit. 1. Are batteries installed? 2. Is power "ON" (headphones)? 3. Is volume turned "UP" (on headphones)? 4. Is anything blocking signal between monitor and headphones? Vehicle has poor sound Interference caused by local radio station IR Sensor inoperative No picture Unit powers up but no audio and/or video 1. Turn off sound around on monitor 1. Use FM Model Select to choose a different channel. 1. Verify that the batteries in the remote are fresh. 2. Verify that the remote sensor eye is not obstructed. 3. Verify that the infrared transmitter is affixed over the sensor eye of the component to be controlled. 1. Verify the correct video input mode is used. 2. Verify the video cable is plugged into jack securely. 1. Try another disc format (Note: not all DVD formats are compatible with player Page 17 of 17