INDUSTRIAL. INSTALLATION MANUAL DETROIT SERIES 60 ENGINES Model Years Providing Test Cell Performance in Real World Conditions Since 1993!

Transcription

1 INDUSTRIAL Fuel Air Separation System INSTALLATION MANUAL DETROIT SERIES 60 ENGINES Model Years PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION Part No. A3SPBT405 NOW WITH DEMAND FLOW Revised 8/11/17 Proudly Made in the USA or Providing Test Cell Performance in Real World Conditions Since 1993! PROTECTED UNDER THE FOLLOWING PATENTS CANADA UNITED STATES OF AMERICA MEXICO 2,108,391 5,355,860; 5,746,184; 6,729, NEW ZEALAND ITALY AUSTRALIA HONG KONG ECUADOR PL Additional Foreign Patents Issued and Pending in Europe, South America, Japan, and China!

2 INDUSTRIAL Fuel Air Separation System THE RIGHT CHOICE FOR YOUR DIESEL ENGINE! New Design 4G-HD Fuel Pump Pump shaft, stabilized with bearings on each end, holds the gerotor in virtually perfect alignment for quiet running and extended longevity! Bearings Quick Change Motor If necessary, the motor can be removed and replaced in a matter of minutes. Low Fuel Pressure Switch and LED Indicator Lets you know when to service the fuel filter and water separator before suffering power loss. NO MORE GUESSING! New LoveJoy Coupler System The LoveJoy Coupler System is self-aligning and eliminates virtually all vibrations. Positive Air Separation with primary air discharge port. Dual Port Pump Balances the gerotor for quiet operation and higher flows. Demand Flow System Easy installation, only one small line connected to the engine return line to return air/vapor to the tank. Protective Wire Screen In water separator nipple. Adjustable Regulator For just the right fuel pressure. 6 Micron Particulate Filters Long Lasting MicroGlass Media Water Separator/Prefilter Long Lasting Wire Mesh Media CARB Executive orders No. D & D-595U-4, permit the advertisement, sales, and installation in California of AirDog, AirDog II, Fuel Preporator, and Fuel Preporator II s FPII-150 & FPII-200 8¼ W x 3 7/8 D x 12¾ T s FPII W x 3 D x 10 T s 2

3 SYSTEM OVERVIEW Welcome to the AirDog Fuel Preporator Fuel Air Separation System for Class 8 Trucks The AirDog, with ADVANCED FUEL AIR SEPARATION, DEMAND FLOW, ADJUSTABLE REGULATOR, LOW PRESSURE SWITCH with LED INDICATOR and the NEW 4G-HD FUEL PUMP, is a premium fuel filtration and delivery system for the Detroit Diesel Series 60 engine, model years 1987 thru Specifically, if the fuel pressure/flow to the injector, even with entrained air and vapor removed, is insufficient to totally fill the injector barrel on the up stroke of the plunger, a void or low pressure will form that allows vapor to re-form within the injector. The result, injector lag, is just another name for retarded injection timing. No matter what term is used, it leaves the engine with increased fuel consumption, lost power, and increased exhaust emissions. The Detroit Diesel Series 60 engine, model years 1987 thru 2002, utilizes FOR-SEAL fittings with steel lines on the high pressure side of the transfer pump. These fittings have small passageways and are restrictive to the fuel flow to the engine. To maximize the efficiency of the 1987 thru 2002 engines, it is necessary to replace the restrictive fuel fittings and lines with the larger and less restrictive lines & fittings. The Up-Grade kit is NOT included with the Detroit installation kit, although the complete and detailed instructions are included! Contact PureFlow Technologies at for additional information and ordering! All AirDog products are manufactured with a personal touch, unsurpassed attention to detail and the most stringent quality assurance! TYPICAL INSTALLATION LAYOUT Air/Vapor Return Line Transfer Pump Pure Fuel to Engine at Positive Pressure Fuel Supply Line Entrained Air in Fuel from Agitation & Sloshing Fuel Preporator Figure 1 The AirDog requires only one small return line connected to the engine return line, for quick and easy installations. 3

4 Section 1 Table of Contents TABLE OF CONTENTS Section Table of Contents Section Installation and Safety Guidelines Section Parts List INSTALLATION PROCEDURES Section Selecting the Best Mounting Location Section AirDog & Mounting Brackets Fuel Lines, Fittings & Low Fuel Pressure Sensor Switch Section 6A...Fittings & Sensor Switch Section 6B Fuel Line from AirDog to Engine Section 6C AirDog Fuel Return to Tank Section 6D From Tank to AirDog Electrical Harness Section Electrical Harness Section Initial Start Up Maintenance Section Filter Service Recommendations Section Pressure Regulator 4

5 Section 2 Installation & Safety Guidelines The installation of your AirDog can be made relatively easy by following the steps outlined in this manual, and: 1. Inventory the package components. Immediately notify PureFlow Technologies, Inc., of any missing or damaged parts. 2. Read the installation manual completely. Understand how the system operates and the installation recommendations before beginning. 3. Proper location of the AirDog on the vehicle is essential. Consider hazards presented to the equipment by road debris and the elements. 4. The installation recommendations and guidelines contained herein are suggestions only. Individual installations may vary. 5. Use diesel compatible thread sealer when installing fittings with NPT threads. (Loctite 545 Thread Sealer is diesel compatible.) DO NOT REMOVE FACTORY INSTALLED SECONDARY FUEL FILTERS. REMOVAL OF A FACTORY INSTALLED SECONDARY FUEL FILTER MAY VOID YOUR ENGINE WARRANTY. SAFETY GUIDELINES CAUTION: Chock the vehicle s tires to prevent rolling. CAUTION: Disconnect the battery cables before proceeding with the AirDog installation. CAUTION: Wear safety glasses when operating power tools such as drills and grinders or when using a punch or chisel. CAUTION: Do Not drill into or weld the top of the frame rail or within 1 ½ of the frame rail flange on the side of the frame rail. CAUTION: Route the fuel lines and electrical harnesses keeping them away from hot exhaust components and/or moving parts. Properly secure the fuel lines and electrical harnesses to prevent chaffing. If you are uncertain of any installation procedure, contact: PureFlow Technologies, Inc. for technical assistance. NOTE: The pictures used in this manual are for example only and may not depict the exact components as found on your truck. 5

6 Section 3 Parts List Installation Parts List QTY Description Part Number Image 1 Installation Manual AirDog FPII Wiring Harness with Indicator Light 5E Fuel Filter Monitor Light Plate S 1 Fuel Pressure Sensor (5 psi) 5C ft. Section DOT Air/Vapor Return Line 4C Sandwich Mounting Bracket Kit for AirDog & Champ 002-3C-0010-SBF Includes: 1 Front & 1 Back 002-3C-0011-SBB Center Bracket 002-3C-0006PCB 2 Mounting Bracket 002-3C C Installation Kit SB Sandwich Bracket Bolt Kit 1 Hardware Kit, Includes: 3 ea 3/8-16 x 3-1/2 Hex Head Bolt 1J-1-C56SZ 7 ea 3/8 Nut 1S-1-CSZ 7 ea 3/8 Lock Washer 1R-6-CSZ 4 Screw, 3/8-16x1 F/H SHCS 1M-C16SZ Mounting Bracket Bolt Kit 1 Hardware Kit, Includes: 4 ea 3/8 x 1-1/4 Hex Head Bolt 1J-1-C20SZ 4 ea 3/8 Nut 1S-1-CSZ 4 ea 3/8 Lock Washer 1R-6-CSZ 4 Socket Head Cap Screws, 1/4-20 x 2 Lg 1L-A32C 4 Lock Washers, 1/4 1R-6-AC 4 Hex Nuts, 1/4-20 1S-1-AC AirDog Standard Fitting Kit 2 #10 Straight JIC Flare x 1/2 NPT Fitting 4A S 2 #10-90 Swivel x JIC Flare Fitting 4A S 1 #6 JIC Flare x 1/4 NPT Air/Vapor Return Fitting 4A-1-01-A-C-SZ 1 Grommet 5J RLFK Return Line Fitting Kit 1 #6 JIC Flare x 1/4 NPT Return Fitting 4A-1-01-A-C-SZ 1 #8 Female Swivel x #8 Male Flare x 1/4 Side Port Return T 4A P 2 # 6 JIC Female Swivel x 3/8 Pushlock Hose Barb 4A SZ 1 #6 Swivel x #6 JIC Forged 90 4A S PLEASE NOTE: Due to the many variables in components and arrangement of those components in the different truck models, this kit contains only the mounting brackets, mounting hardware, wiring harness and basic fuel fittings needed to install the AirDog using existing fuel lines. 6

7 Section 4 Selecting the Best Mounting Location Selecting the Best Location to Mount the AirDog Installing the AirDog at the proper location on the vehicle is most important. When deciding where to locate the AirDog, the following points should be considered: Best relationship to the transfer pump and the original primary fuel filter location. Protection from the elements and road debris Accessibility for service CAUTION: DO NOT mount the AirDog directly on the engine. Mounting the AirDog directly on the engine will immediately VOID your AirDog Warranty! Figures 2 thru 5 show examples of different AirDog installations. There are many variations in the arrangements of the components on the various trucks. With a little ingenuity, the AirDog can be successfully installed on any Class 8 Truck. Figure 2 This installation shows the AirDog mounted under the steering column ahead of the shock absorber. Plenty of room here! NOTE: Check for clearance with the tire turned both toward and away from the AirDog! 7

8 Section 4 Selecting the Best Mounting Location Selecting the Best Mounting Location, cont d Figure 3 FIGURE 3 finds space to mount the AirDog on a bracket in the location of the original primary fuel filter! Figure 4 Figure 5 This installation on a short nose Day Cab is on the driver s side, behind the battery box. Figure 5 finds space to mount the AirDog to the rear of the shock absorber! See Universal Sandwich Mounting Bracket Guide on Next Page 8

9 Section 4 Selecting the Best Mounting Location NO DRILL Universal Sandwich Mounting Bracket Now included with all engine specific AirDog FPII Kits!! Sandwich bracket comes with all hardware that is needed and NO DRILLING Sandwich bracket can be used in any combination of ways to fit your truck. Sandwich bracket slides right over existing frame. 9

10 Section 5 Mounting the AirDog Mounting the AirDog on the Truck s Frame 5-1. Disconnect the fuel lines and remove the primary fuel filter. Figure 6 Figure Mount the AirDog as close to the location of the primary fuel filter as possible. This will allow you, in most cases, to use the original fuel supply line from the fuel tank and also the fuel line to the engine Loosely assemble the mounting brackets and filters to the AirDog Hold the AirDog, with the brackets and filters attached, next to the frame at the selected mounting location. Check for clearance. Figure 8 Figure 9 NOTE: If mounted between the frame and steer tire, turn the steering wheel fully to the left and right to check for tire clearance. 10

11 Section 5 Mounting the AirDog Intalling the AirDog on the Truck s Frame, cont d 5-5. Hold the AirDog at the selected mounting location on the frame. Mark and center punch each hole location. Figure 10 Figure Drill a 3/8 hole at each of the 4 previously marked locations. WARNING! DO NOT DRILL INTO OR DAMAGE ANY WIRING, AIR LINES OR OTHER COMPONENTS LOCATED BEHIND THE FRAME RAIL Loosely assemble the mounting brackets to the frame. Figure 12 Figure Mount and loosely assemble the AirDog on the brackets After mounting the AirDog on the brackets, snug the fasteners to achieve a good relaxed fit Properly tighten all of the fasteners. NOTE: These steps are necessary to prevent stress cracks from forming in the mounting brackets due to vibration. Figure 14 11

12 Section 6 Fuel Lines, Fittings & Pressure Sensor FUEL LINE OVERVIEW The AirDog has been engineered to eliminate fuel related problems. It is important that the fuel lines are assembled and installed properly so as not to cause fuel flow restriction. When possible, use the fuel lines that are on the vehicle. This will reduce your installation costs and make the installation go much more quickly. NOTE: On various class 8 trucks, the manufacturer may use plastic or other than traditional steel braid fuel lines. These lines require special fittings. The fittings used with the original primary fuel filter are specific to the fuel lines used on the truck. When possible, mount the AirDog in the location that will allow the use of the original fuel lines and fittings. Inspect the original fuel lines for size, length, and condition. If the fuel lines are in good condition and the correct size and length to adequately reach the AirDog, you may want to go ahead and use them. If any of the fuel lines need to be replaced, it is recommended that the fuel lines selected meet or exceed SAE 100R5 requirements. Fuel Supply Line: The fuel supply lines from the tank to the AirDog and to the engine should be size 10, or at the absolute minimum, size 8. Air/Vapor Return Line: The AirDog return line should be connected to the engine s return line, low pressure side. A size 6 line for the Air/Vapor return line is adequate. Primary Fuel Filters: It is most important that there are no fuel filters between the fuel tank and the AirDog or between the AirDog and the engine s transfer pump to plug and cause fuel flow issues. These filters must be removed from the system as part of the AirDog installation. Secondary Fuel Filters: DO NOT REMOVE SECONDARY FUEL FILTERS. This is the filter between the transfer pump and the engine head. Assembly Instruction for Hose Barb 1. Cut hose line to length. 2. Apply oil to fitting. 3. Push fitting into line until seated. 12

13 Section 6 Fuel Lines, Fittings & Pressure Sensor Installing the Fuel Fittings and Pressure Sensor Switch IMPORTANT: Use diesel compatible thread sealer when installing NPT fittings. NOTE: Figures 15 & 16 illustrate the installation of straight fittings. However, in some instances 90º fittings may be required to connect the fuel lines to the AirDog. Therefore, two 90º fittings have been included in the kit. 6A-1. Install the straight #10 JIC x ½ NPT fuel fitting in the AirDog fuel port marked ENGINE. Figure 15 Figure 16 6A-2. Install a straight #10 JIC x ½ NPT fuel fitting into the fuel inlet port next to the regulator. 6A-3. Install the ¼ NPT x #6 JIC Male Air/Vapor return fitting into the Air/Vapor return port marked TANK. Figure 17 Figure 18 6A-4. Remove the 1/8 NPT plug in the 45 elbow. Install the pressure sensor switch into the elbow. Section 6B: Connecting the AirDog Pressure Line to the Transfer Pump on the Engine 6B-1. Connect the original fuel line from the primary fuel filter to the transfer pump (Step 5-1) to the AirDog out to Engine port. If the fuel line is not in good condition or the proper length to make the connection, replace it with a new fuel line. Note: This engine does not have a secondary fuel filter. Figure 19 Figure 20 13

14 Section 6 Fuel Lines, Fittings & Pressure Sensor Connecting the AirDog Fuel Line to the Transfer Pump on the Engine, cont d 6B-2. When replacing the fuel line connecting the AirDog to the engine transfer pump, measure and cut the length of fuel line required, when properly routed, to make the connection. Assemble the fuel line per standard procedures. 6B-3. Connect one end of the fuel line to the AirDog port marked ENGINE. Figure 21 Figure 22 Install a 90º fitting Detroit Diesel Series 60 as needed!! fuel transfer pump fuel Inlet! 6B-4. Route the new fuel line from the AirDog to the transfer pump. Connect the fuel line to the transfer pump fuel inlet fitting. Properly tighten the fittings. Secure the fuel line as necessary to prevent abrasion and chaffing. SECTION 6C: Installing the AirDog Return Line The AirDog returns entrained air & vapor to the fuel tank. It is best to connect the AirDog Air/Vapor return line directly to the engine fuel return line. Be sure to connect it after the pressure regulator. NOTE: it is recommended to use a # 6 size line for the Air/Vapor return. Connecting the AirDog Air/Vapor return to the engine fuel return line! 6C-1. Disconnect the fuel return line connected to the Rail Pressure Regulator at the back of the head. Engine Fuel Return Line Figure 24 Figure 23 6C-2. Insert a T between the engine rail pressure regulator and the return line to connect the AirDog Air/Vapor return line. NOTE: Some class 8 trucks may have a cab with a short hood. This style of truck will have the engine recessed into the firewall making the return fuel fitting on the back of the head difficult to reach. If the truck you are installing the AirDog on has this style cab, it may be easiest to connect the AirDog Air/Vapor return line directly to splitter Tee 14 OR

15 Section 6 Fuel Lines Installing the AirDog Return Line, cont d For trucks with only one fuel tank, it may be easiest to connect the AirDog return line directly to the fuel tank! The fuel return line supplied in the installation kit is only long enough to connect the AirDog return to the engine return at the back of the head. Longer fuel lines, if needed, can be purchased from your local parts supplier. 6C-3. If the fuel tank has an extra port, as shown in Figure 25, remove the plug. Figure 25 Figure 26 6C-4. Install an NPT x #6 JIC Flare fitting into the port. Use bushing if necessary. 6C-5. To install the FPII-150 Air/Vapor return line in a tank with no extra port, (Fig. 27), simply install a T fitting in the engine return line at the fuel tank. Figure 27 Figure 28 6C-6. The filter assembly, Fig. 28, has return fuel from the engine running through it to heat the incoming fuel. When removing this filter, re-connect the return line, from the engine to the return line to the tank with a T. Connect the AirDog return line to the T. 6C-7. Measure and cut the length of fuel line required, when properly routed, to connect the AirDog Return Line to the new fitting in the fuel tank or the T. Figure 29 Figure 30 AirDog Air/Vapor Return Port OR 6C-8. Assemble the fuel line per standard procedures for push lock fittings. 6C-9. Connect one end to the AirDog return fitting and the other end to the fitting in the fuel tank or the T as appropriate. 15

16 Section 6 Fuel Lines Connecting the AirDog fuel supply line to the Fuel Tank 6D-1. Inspect the fuel supply lines that connect the fuel tank(s) to the primary fuel filter for size, length, and condition. If a fuel line has deteriorated or if it is too short to connect to the AirDog, replace it or make an extension as necessary. 6D-2. If it is necessary to replace the fuel line, measure and cut the length of fuel line required when properly routed and secured, to make the connection. Assemble the fuel line per standard procedures. 6D-3. Route the fuel supply line from the fuel tank to the fitting on the AirDog fuel inlet port marked IN. Figure 31 Figure 32 6D-4. Connect the fuel supply line from the fuel tank to the fitting. Secure the line to prevent chaffing and abrasion. 16

17 Section 7 Electrical Harness ELECTRICAL HARNESS The AirDog wiring harness has a low pressure switch and an amber LED indicator light as standard equipment. VERY IMPORTANT: The LED Indicator Light will remain off. Should pressure flow to the engine drop below minimum requirements, the light will immediately illuminate. First check the water separator. Then, check the screen in the water separator nipple. Clean or replace as necessary. THE AIRDOG, WIRING HARNESS Figure 33 AirDog Pump Motor Lead Pressure Sensor/Switch Lead Indicator Light & Lead Battery Positive Lead Battery Negative Lead Relay Lead Securing the Relay to the Vehicle 8-1. Secure the Relay to the vehicle. This picture shows the Relay mounted on the firewall. Figure Route the pump motor and indication light sensor lead to the AirDog. Connect the 2 pin Deutsch connector on the end of the wiring harness to the pump motor lead. Figure 35 Figure Connect the lead with the green seal to the low fuel pressure sensor switch. 17

18 Section 7 Electrical Harness Connecting the AirDog Relay Trigger Lead The Relay Trigger Lead must be connected to a contact point that is HOT when the starter key is in the ON or RUN position, such as a spare fuse holder in the fuse panel as shown in Figure 38, DO NOT connect the relay lead to a point that is HOT when the starter key is in the ACCESSORY ON position. To connect the relay trigger lead to the fuse panel in the dash: 8-4. After selecting the best location, drill a 5/8 hole in firewall to allow entry of the Relay Trigger Lead / Indicator Light harness into the cab. Figure 37 Figure Route the red, relay trigger wire and indicator light lead through the firewall. Be sure to seal the opening or install a grommet around the wire loom to prevent water leakage and protect it from chaffing. Be sure to seal the opening or install a grommet around the wire loom to prevent water leakage and for protection from chaffing Connect the Relay Trigger lead to a terminal on the ignition switch that is Hot when the ignition switch is in the ON or RUN position. Battery OR Ignition Accessory Figure 39 Figure Route the relay trigger lead (Red Wire) to the fuse panel and connect it to a fuse holder that is HOT when the key is in the ON or RUN position. 18

19 Section 7 Electrical Harness 8-8. Select a location on the dash board that is easily visible to the driver. Figure 41 Figure Remove the dash components as necessary to access the area behind the selected location Drill a 9/16 hole at the selected location. Be very careful when drilling. Do not damage components located behind the dash. Figure 43 Figure Remove backing from double sided tape on backside of dash plate. Install the Dash Plate and Indicator Light in the dash. Connect the Indicator Light Lead to the connector on the wiring harness Re-install the removed dash components to their original position. CONNECTING THE POWER SUPPLY LEADS The power supply leads can be easily connected to the appropriate contacts on the alternator. However, any high amperage terminal that is always HOT is OK for the Positive + (RED) lead. Be sure the NEGATIVE (BLACK) lead is connected to a reliable Chassis Ground Route the Red & Black power supply leads to the alternator. Connect the Black (-) ground lead to the alternator Ground connection. Figure 45 Figure Connect the Red (+) positive lead to the alternator Hot Lead going to the battery. 19

20 Section 8 Initial Startup SECTION 8: INITIAL START UP PROCEDURE The AirDog is a self priming system. However, to prevent damage to a dry seal and reduce the life expectancy of the system, it is suggested to pre-fill the water separator/pre-filter with diesel fuel to the bottom of the NUT PLATE. r 8-1. Pre-fill the water separator/pre-filter with diesel fuel up to the bottom of the nut plate. r 8-2. Turn the starter key to the on/run position. r 8-3. The AirDog should now be running and pumping fuel, bleed the fuel line to the engine by loosening the fuel line connection at the engine fitting. As soon as the line is purged of air, tighten the fuel fitting. NOTE: Put a rag or shop towel around the fitting to prevent fuel splatter or spray. Catch all spilled fuel and dispose of properly. r 8-4. Start your engine! RECHECK ALL FUEL FITTINGS FOR LEAKS. BE SURE ALL LINES ARE PROPERLY SECURED TO PROTECT FROM CHAFFING AND ABRASION. RECHECK ALL ELECTRICAL LINES, SECURE AS NECESSARY. 20

21 Section 9 Fuel Filter & Pre-Filter Servicing the AirDog Fuel Filter and Water Separator/Pre-filter The AirDog low pressure switch monitors the fuel filter and water separator! FUEL FILTER: Plugging of the fuel filter will cause the AirDog Indicator Light to illuminate. Replace the fuel filter as necessary! Typically our fuel filters are good for a 40,000 mile service period because they are micro glass media instead of typical paper. It is recommended to replace the fuel filter at 40,000 miles of service OR when the AMBER Indicator Light illuminates, which ever comes first! When replacing the fuel filter, be sure to clean the under side of the AirDog base. It is not necessary to pre-fill the fuel filter with fuel, the AirDog will fill the filter and prime the system automatically. Follow the instructions on the filter for proper tightening procedures. AirDog Fuel Filter Pre-filter Nipple with Wire Screen (1 1/8th Inch Hex) Figure 47 Prefilter/Water Separator With Drain Valve The Water Separator/Pre-filter WATER SEPARATOR: Should the water separator/pre-filter or the wire screen in the nipple become plugged, preventing sufficient operating pressure flow to the engine, the Amber Indicator Light will immediately illuminate Check the water separator/pre-filter for plugging. Clean or Replace as necessary! If the light continues to be on, check the screen in the water separator/pre-filter nipple for debris and plugging. Clean as necessary! Replace the water separator if it becomes damaged or permanently plugged. Servicing of the water separator simply requires draining at regular intervals. It is suggested to check/drain the water separator weekly or as needed should you experience excessive water in fuel conditions. Before re-installing the water separator after cleaning, be sure to clean the under side of the AirDog base. Follow the instructions printed on the water separator/pre-filter for proper tightening procedures. DO NOT over tighten and damage the water separator with a filter wrench. Caution: Be careful to prevent any contaminates or debris from entering the water separator when remove it for cleaning! Even though the water separator/pre-filter nipple has a protective wire screen, debris could jam the Gerotor and cause the fuse to blow. This is not a warranty item. Dispose of waste fuel and used filters properly to protect OUR environment! 21

22 Section 10 Fuel Filter & Pre-Filter How to Remove and Re-install the Pressure Regulator The Adjustable Pressure Regulator is made of all stainless steel components, except for the viton O rings. Regulator Components A - Adjustor Screw B - Jam Nut C - Base Nut D - Spring E - Plunger F - Plunger O ring Figure 48 STEP 1 STEP 2 STEP 3 Loosen Jam Nut B and regulator base nut C. Turn Adjustor Screw A Counter clockwise to remove the assembly. Remove the Adjustor Assembly from the AirDog base. Be careful to not damage the O rings or lose the regulator spring or plunger. STEP 4 STEP 5 STEP 6 Be sure the Regulator Plunger and Tighten the Base Nut. Re-adjust the output pressure Spring are properly positioned, by turning the Adjustor Screw then carefully insert the Adjustor counter clockwise until it stops Assembly into the base. Turn the against the Base Nut. assembly clockwise until the base nut is flush with the surface of the AirDog base. NOTE: Units built before December 1, 2013 require 5 turns for the correct output pressure. 22

23 NOTES 23

24 Copyright 2017 CD Patents, LLC All Rights Reserved 24 Bulletin No Revised December, 2017