ENTIRE FUELING PROCESS IN & OUT IN 5 MINUTES*!
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1 JC CARTER NOZZLES & ACCESSORIES FOR LNG nozzles product line_ indd 1 3/2/2011 8:43:24 AM
2 ENTIRE FUELING PROCESS IN & OUT IN 5 MINUTES*! Using our patented Ice Breaker technology, the JC Carter LNG nozzle with quick release completes the entire fueling process in under 5 minutes! This allows businesses to improve sales volume by increasing the amount of vehicles refueled per day. 1) Arrive at LNG fueling station 6) Ice Breaker technology allows rapid release 7) Nozzle is removed from the receptacle 2) Prepare for fueling 5) LNG fueling in process 8) Dock nozzle in the nozzle stand 3) Closing handles 4) Locking nozzle to the receptacle 9) Leave LNG fueling station Entire fueling process complete in 5 minutes! * 5 minutes is on average fuel time subject to variation due to other factors nozzles product line_ indd 2 3/2/2011 8:43:37 AM
3 LNG QUICK DISCONNECT COUPLING PN 50E701(-1) & PN DESCRIPTION The redesigned JC Carter LNG Quick Disconnect Coupling has set the world standard for LNG refueling applications. It features the most efficient nozzle available today, providing vehicle refueling in 5 minutes or less! No need to wait to disconnect thanks to JC Carter s Ice Breaker technology. No other nozzle in its class can refuel more vehicles more efficiently than the JC Carter LNG nozzle. 50 GPM LNG Nozzle Order PN 50E701(-1) Designed for no-vent fueling activities, the new seals and poppet ensure problem-free operation. The LNG nozzle is opened and closed for connection using the double handled scissors. The receptacle mounts on the tank of the LNG fueled vehicle. For added safety, both the nozzle and receptacle incorporate independent shut-off valves which prevent LNG flow if forced separation occurs. The optional dust cap is recommended to prevent debris from entering the receptacle when not in use. 50 GPM LNG Receptacle Order PN Entire fueling process in and out in 5 minutes using JC Carter s patented Ice Breaker technology for freeze-free fueling Built-in receptacle compression fitting installs in minutes on vehicle tank Sturdy construction designed to survive harsh fleet fueling facility environment No nitrogen purging is required for use One motion mating for simple operation Patented sealing orientation prevents leakage while fueling LNG Nozzle & Receptacle Mates Both items comply with ISO TC 22/SC 25/WG 4 LNG NOZZLE APPLICATIONS Fluid Compatibility - LNG, Methane, LN2, many other cryogenic fluids Utility Vehicles Lift Trucks Garbage Trucks Busses Cars Ferry Boats Trains nozzles product line_ indd 3 3/2/2011 8:43:42 AM
4 SINGLE LINE CRYOGENIC FUEL COUPLING PN 50E722 & PN 50E721 DESCRIPTION The redesigned JC Carter Single Line Cryogenic Fuel Coupling is designed for no-vent fueling stations. New seals and poppet ensure problem-free operation. The coupling is connected to the receptacle and activated through a 1/4 turn motion. The receptacle mounts on the tank of the LNG fueled vehicle. For added safety, both the coupling and receptacle incorporate independent shut-off valves which prevent LNG flow if forced separation occurs. 10 GPM LNG Nozzle Order PN 50E722 One motion mating for connection and operation Compact, lightweight design Patented sealing orientation prevents leakage while fueling Sturdy construction designed to survive harsh fleet fueling facility environment Fewer parts allows easy maintenance 10 GPM LNG Receptacle Order PN 50E721 LNG COUPLING APPLICATIONS Fluid Compatibility - LNG, Methane, LN2, many other cryogenic fluids Bus Air Venting Garbage Truck Air Venting Ideal for Future Small LNG Vehicles LNG Nozzle & Receptacle Mates nozzles product line_ indd 4 3/2/2011 8:43:44 AM
5 JC CARTER LNG NOZZLE ACCESSORIES JC Carter offers two different solutions to reduce operating costs and increase nozzle life. JC Carter does not recommend docking the LNG nozzle to the dispenser mounted receptacle when not in use. Nozzle docking wears out seals, parts and components at an accelerated rate. Using the nozzle balancer or nozzle stand extends nozzle life and improves fueling capacity. PN 6704A64 Nozzle Balancer The nozzle balancer creates longer life by eliminating the need to dock the nozzle when not in use. Using the balancer reduces the expense and wear on the seals and latches that are typically stressed and worn with traditional nozzle docking. The 360º swivel also allows the operator to freely move the nozzle without restriction for easier connection and fueling. Nozzle Balancer Order PN 6704A64 360º swivel hanger allows user flexibility Sturdy 3/32 diameter steel cable Durable return spring for increased operational life Automatic extension lock to prevent unintentional hose retraction Snap clip nozzle connection without tools Rugged construction composite housing for longer life PN Nozzle Stand The nozzle stand creates a longer life for the nozzle by evenly distributing the nozzle s weight into the stand. Placing the nozzle into the stand when not in use puts less stress on the latches and other critical nozzle components. When the nozzle is placed into the stand, the poppet is in a dry atmosphere which keeps debris from entering and contaminating the system. Increases nozzle life Debris-free docking Sturdy construction for extended life Can be secured in a convenient location Specifically designed for the JC Carter LNG nozzle Nozzle Stand Order PN nozzles product line_ indd 5 3/2/2011 8:43:47 AM
6 JC CARTER LNG NOZZLE ACCESSORIES PN LNG Fueling Hose PN /2 Vent Hose Designed specifically for cryogenic applications, the JC Carter fueling hose is made from corrugated stainless steel for long life and problem-free use. Advanced construction technology ensures the ability to handle high working pressures while retaining maximum hose flexibility. 1 LNG Fueling Hose Order PN /2 Vent Hose Order PN JC Carter hoses are available in 1 inch for LNG fueling applications and 1/2 inch hose for vent applications. A number of variations of braiding and coating are available to satisfy your specific requirements. SPECIFICATIONS Max operating pressure: 350 PSIG Materials 304, 316, 321, Bronze, and Monel Available with unbraided, single braided, double braided, triple braided covering - Please specify at time of order Available with internal flow liners, external armor guard, and firesleeving - Please specify at time of order PN B Hose/Nozzle Connector Kit The hose/nozzle adapter connects the flexible hose to the LNG nozzle. Specially designed boss seal ensures a leak-free connection eliminating the need for Teflon tape or sealant. 37º flared fitting designed to ensure easy connection Durable stainless steel material Boss seal is included in the kit to ensure a leak-free connection Hose/Nozzle Connector Kit Order PN B nozzles product line_ indd 6 3/2/2011 8:43:51 AM
7 JC CARTER LNG NOZZLE ACCESSORIES Dust Cap Order PN C PN C Dust Cap The optional dust cap is recommended by JC Carter to offer maximum protection for the fuel system. Placed on top of the receptacle, the rubber dust cap prevents debris from entering the fueling tank to prevent contamination. Sturdy metal wire attaches to the receptacle to prevent loss Durable rubber construction Easy to use Premium Overhaul Repair Kit Order PN PN Premium Overhaul Repair Kit The premium overhaul repair kit provides the necessary components to replace worn or damaged parts, ensuring leak-free operation. The premium kit consists of the following: Seal Disc Bronze Bearings Spring Energized Seal Seal Retainer Brass Flat Washers Poppet Sleeves Retaining Ring External Bowed Retaining Rings PN B Standard Overhaul Repair Kit The standard overhaul repair kit provides the basic components to replace the 3 main parts to ensure leak-free operation. The standard kit consists of the following: Spring Energized Seal Seal Retainer External Bowed Retaining Ring Standard Overhaul Repair Kit Order PN B nozzles product line_ indd 7 3/2/2011 8:43:56 AM
8 JC Carter Corporate Headquarters 671 West 17th Street Costa Mesa, CA USA Phone: Fax: R JC Carter All Rights Reserved. Technical specifications provided herein are subject to change without notice. nozzles product line_ indd 8 3/2/2011 8:43:56 AM
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