Bulletin E460. Compact Valves. with high flow capacity. ROSS Air Control Products

Transcription

1 Bulletin E60 Compact Valves with high flow capacity ROSS Air Control Products

2 ROSS Compact Valves small in size, but ready for big challenges... The new line of ROSS compact valves consists of /-, /- and /-way valves for either solenoid or pressure control. Designed to cope with wide-ranging conditions, these valves provide strong problem solving capabilities within a broad scope of applications. They stand out for their solid, compact construction and an amazingly high flow capacity - all packaged in a sophisticated design. Individual units can easily be assembled to form complete valve blocks requiring limited mounting space. Needless to say that these valves may be used with or without lubrication; in either case you can expect a high performance level over a long service life. Manifolds for stacking several valves together Easy mounting Resilient seal spool construction Pressure ports located in valve body Compact size; rugged (yet light-weight) construction Manual overrides Short response times High flow capacity Lube or nonlube service CONTENTS: /-way valves, solenoid control, M... Page /- & /-way valves, solenoid control, G /8 - G /8... Pages -6 /- & /-way valves, pressure control, G /8 - G /8... Pages 7-9 /-way valves, solenoid control, M - G /... Pages 0- /-way valves, pressure control, G /8 - G /... Pages - Manifold bases... Pages - Accessories... Page Cautions, Warranty... Page

3 /-Way Spool Valves, Solenoid Control, M STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. M D976K000 /-way, single solenoid, spring return. to 8 bar 00 M D976K000 /-way, double solenoid to 8 bar 00 ø.6 - x 9 Valve Dimensions mm Model Number A B C D D976K D976K M (Ports and ) A (Double Solenoid) max. 0 B (Single Solenoid) ø.6 - x C (Single Solenoid) D (Double Solenoid). M (Ports, and )

4 /- and /-Way Spool Valves, Solenoid Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms (/-way model) < ms (/-way model) Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D976K00 /-way, single solenoid, spring return. to 8 bar 90 G /8 D976K00 /-way, double solenoid to 8 bar 90 G /8 D977K00 /-way, closed centre to 8 bar 90 G /8 D977K007 /-way, open centre to 8 bar 90 G /8 D977K09 /-way, pressure centre to 8 bar 90 ø. - x Valve Dimensions mm Model Number A B C D D976K D976K D977K00 D977K D977K09 7 G /8 (Ports and ) A (Double Solenoid) ø. - x D (Double Solenoid) B (Single Solenoid) C (Single Solenoid) G /8 (Ports, and ). max. 0 7

5 /- and /-Way Spool Valves, Solenoid Control, G / STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms (/-way model) < ms (/-way model) Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min G / D976K00 /-way, single solenoid, spring return. to 8 bar 98 G / D976K00 /-way, double solenoid to 8 bar 98 G / D977K00 /-way, closed centre to 8 bar 90 G / D977K007 /-way, open centre to 8 bar 90 G / D977K09 /-way, pressure centre to 8 bar 90 0 ø. - x Valve Dimensions mm Model Number A B C D D976K D976K D977K00 D977K D977K09 A (Double Solenoid) G / (Ports and ) B (Single Solenoid) 0 ø. - x C (Single Solenoid) 7 D (Double Solenoid) max. 0 G / (Port ) G /8 (Ports and )

6 /- and /-Way Spool Valves, Solenoid Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms (/-way model) < ms (/-way model) Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D976K00 /-way, single solenoid, spring return. to 8 bar 0 G /8 D976K00 /-way, double solenoid to 8 bar 0 G /8 D977K00 /-way, closed centre to 8 bar 0 G /8 D977K007 /-way, open centre to 8 bar 0 G /8 D977K09 /-way, pressure centre to 8 bar 0 ø. - x Valve Dimensions mm Model Number A B C D D976K00. D976K D977K00 D977K D977K09 8 A (Double Solenoid) 7 G /8 (Ports and ) B (Single Solenoid) ø. - x D (Double Solenoid) C (Single Solenoid) 7 max. 0 G /8 (Ports, and ) 6

7 /- and /-Way Spool Valves, Pressure Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D96K00 /-way, single pressure control, spring return to 8 bar 90 G /8 D96K00 /-way, double pressure control to 8 bar 90 G /8 D97K00 /-way, closed centre to 8 bar 90 G /8 D97K007 /-way, open centre to 8 bar 90 G /8 D97K09 /-way, pressure centre to 8 bar 90 ø. - x M x 0.8 Valve Dimensions mm Model Number A B C D D96K D96K D97K00 D97K D97K09 7 C D ø. - x A G /8 (Ports and ) B G /8 (Ports, and ) 7 7

8 /- and /-Way Spool Valves, Pressure Control, G / STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G / D96K00 /-way, single pressure control, spring return to 8 bar 98 G / D96K00 /-way, double pressure control to 8 bar 98 G / D97K00 /-way, closed centre to 8 bar 90 G / D97K007 /-way, open centre to 8 bar 90 G / D97K09 /-way, pressure centre to 8 bar 90 0 ø. - x G /8 C D G / (Ports and ) Valve Dimensions mm Model Number A B C D E F D96K D96K D97K00 D97K D97K09 0 B A ø. - x G / (Port ) G /8 (Ports and ) 8

9 /- and /-Way Spool Valves, Pressure Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D96K00 /-way, single pressure, spring return to 8 bar 0 G /8 D96K00 /-way, double pressure to 8 bar 0 G /8 D97K00 /-way, closed centre to 8 bar 0 G /8 D97K007 /-way, open centre to 8 bar 0 G /8 D97K09 /-way, pressure centre to 8 bar 0 ø. - x Valve Dimensions mm Model Number A B C D D96K D96K D97K00 D97K D97K09 8 C D 7 A B ø. - x G /8 G /8 (Ports and ) G /8 (Ports, and ) 9

10 /-Way Spool Valves, Solenoid Control, M STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. M D97K000 /-way, normally closed, spring return. to 8 bar 00 M D97K000 /-way, normally open, spring return. to 8 bar 00 Dimensions - mm M (Port ). ø.6 - x 8.9 max. 0 ø.6 - x M (Ports and ). 0

11 /-Way Spool Valves, Solenoid Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D97K00 /-way, normally closed, spring return. to 8 bar 90 G /8 D97K00 /-way, normally open, spring return. to 8 bar 90 Dimensions - mm.. ø. - x 6 G /8 (Port ) 98. max. 0 ø. - x G /8 (Ports and ) 6..

12 /-Way Spool Valves, Solenoid Control, G / STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Standard voltages: VDC, 0 V / 0/60 Hz (other voltages on request). Power consumption:. watts on d.c., VA holding on 0 or 60 Hz. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Response time: < 0 ms. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G / D97K00 /-way, normally closed, spring return. to 8 bar 98 G / D97K00 /-way, normally open, spring return. to 8 bar 98 Dimensions - mm 6. 9 ø. - x.6 G / (Port ) max. 0 ø. - x G / (Ports and )

13 /-Way Spool Valves, Pressure Control, G /8 STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G /8 D9K000 /-way, normally closed, spring return to 8 bar 90 G /8 D9K000 /-way, normally open, spring return to 8 bar 90 Dimensions - mm.. ø. - x M G /8 (Port ) ø. - x G /8 (Ports and ) 6..

14 /-Way Spool Valves, Pressure Control, G / STANDARD SPECIFICATIONS Housing: Aluminium. Seals: NBR. Media temperature: + to +60 C. Flow media: filtered air, with or without lubrication. Port Valve Operation Operating Air Flow Size Model No. Pressure Std. litre/min. G / D9K000 /-way, normally closed, spring return to 8 bar 98 G / D9K000 /-way, normally open, spring return to 8 bar 98 Dimensions - mm 6. 9 ø. - x G / G / (Port ) ø. - x G / (Ports and ) 6.6 8

15 Manifold Bases, G /8 for /-Way Spool Valves, M For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm. ø ø. 7. M (Ports and ) G /8 (Ports, and ) 6 ø. - x 8 0 A B 9 Port Size Number of Stations Model Number A B D7H9 0 8 D7H9 6 7 D7H D7H G /8 6 D76H9 0 7 D77H D78H9 6 9 D79H D80H

16 Manifold Bases, G / for /- and /-Way Spool Valves, G /8 For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm ø ø. ø G /8 (Ports and ) G / (Ports, and ). 9 0 ø. - x A B 6 Port Size Number of Stations Model Number A B D9H9 7 9 D9H D9H D9H9 0 6 G / 6 D96H9 7 D97H9 8 D98H D99H D00H9 99 6

17 Manifold Bases, G / for /- and /-Way Spool Valves, G / For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm ø 8. ø ø 0 G / (Ports and ) G / (Ports, and ) 7. 8 ø. - x A B 6 Port Size Number of Stations Model Number A B DH DH DH DH G / 6 D6H D7H D8H D9H D0H

18 Manifold Bases, G /8 for /- and /-Way-Spool Valves, G /8 For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm ø 8. ø ø 0 G /8 (Ports and ) G /8 (Ports, and ) 0 ø 6. - x A B 6. Port Size Number of Stations Model Number A B DH DH9 6 DH9 6 9 DH G /8 6 D6H9 7 D7H9 8 8 D8H D9H9 0 D0H9 7 8

19 Manifold Bases, G /8 for /-Way Spool Valves, M For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm M (Port ) G /8 (Ports and ) A B ø. - x 9 7 Port Size Number of Stations Model Number A B DH9 0 DH DH9 7 8 DH G / 6 D6H D7H9 0 8 D8H D9H9 6 0 D60H

20 Manifold Bases, G / for /-Way Spool Valves, G /8 For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm G /8 (Port ) G / (Ports and ). 9 0 ø. - x 6 A 6 B Port Size Number of Stations Model Number A B D7H9 7 9 D7H D7H D7H9 0 6 G / 6 D76H9 7 D77H9 8 D78H D79H D80H9 99 0

21 Manifold Bases, G / for /-Way Spool Valves, G / For common air supply and exhaust of all valves Example below shows block for valves Dimensions - mm G / (Port ) G / (Ports and ) A B 7 ø. - x 6. 8 Port Size Number of Stations Model Number A B D9H D9H9 9 0 D9H9 0 D9H9 7 8 G / 6 D96H D97H9 0 8 D98H D99H D00H9 8 9

22 Accessories SOLENOID PILOT VALVES for electrically operated valves. CONNECTORS with LED indicator lights and built-in surge suppressors for solenoid controlled valves. Valve Size Voltage Part No. M &. G /8 VDC L G / & G /8 VDC L M & G /8 0 V 0/60 Hz L G / & G /8 0 V 0/60 Hz L Other voltages available. Valve Size Voltage Part No. M & G /8 VDC 766L77 G / & G /8 VDC 767L77 M & G /8 0 V 0/60 Hz 768L77 G / & G /8 0 V 0/60 Hz 769L77 Other voltages available. BLANK STATION KITS A blank station plate is used to cover the top of a manifold station when a valve is not installed on the manifold station. Gasket and mounting bolts are included. /- & /-Way Valves Part Number Size M D80H77 Size G /8 D806H77 Size G / D807H77 Size G /8 D808H77 /-Way Valves Part Number Size M D8H77 Size G /8 D8H77 Size G / D8H77

23 CAUTIONS PRE-INSTALLATION or SERVICE. Before servicing a valve or other pneumatic component, be sure that the electrical supply is turned off and that the entire pneumatic system is shut off and exhausted.. All ROSS products, including service kits and parts, should be installed and/or serviced only by persons having training and experience with pneumatic equipment. Because any installation can be tampered with or need servicing after installation, persons responsible for the safety of others or the care of equipment must check every installation on a regular basis and perform all necessary maintenance.. All applicable instructions should be read and complied with before using any fluid power system in order to prevent harm to persons and/or equipment. In addition, overhauled or serviced valves must be functionally tested prior to installation and use.. Each ROSS product should be used within its specification limits. In addition, use only ROSS parts to repair ROSS products. Failure to follow these directions can adversely affect the performance of the product or result in the potential for human injury. FILTRATION and LUBRICATION. Dirt, scale, moisture, etc. are present in virtually every air system. Although some valves are more tolerant of these contaminants than others, best performance will be realized if a filter is installed to clean the air supply, thus preventing contaminants from interfering with the proper performance of the equipment. ROSS recommends a filter with a -micron rating for normal applications. 6. All standard ROSS filters and lubricators with polycarbonate plastic bowls are designed for compressed air applications only. Do not fail to use the metal bowl guard, where provided, to minimize danger from high pressure fragmentation in the event of bowl failure. Do not expose these products to certain fluids, such as alcohol or liquified petroleum gas, as they can cause bowls to rupture, creating a combustible condition, hazardous leakage, and the potential for human injury. Immediately replace a crazed, cracked or deteriorated bowl. When the bowl gets dirty, replace it or wipe it with clean dry cloth. 7. Only use lubricants which are compatible with materials used in the valves and other components in the systems. Normally, compatible lubricants are petroleum base oils with oxidation inhibitors, an aniline point between 8 C and 0 C, and an ISO, or lighter, viscosity. Avoid oils with phosphate type additives which can harm polyurethane components, potentially leading to valve failure and/or human injury. AVOID INTAKE/EXHAUST RESTRICTION 8. Do not restrict the air flow in the supply line. To do so could reduce the pressure of the supply air below the minimum requirements for the valve and thereby cause erratic action. 9. Do not restrict a poppet valve's exhaust port as this can adversely affect its operation. Exhaust silencers must be resistant to clogging and have flow capacities at least as great as the exhaust capacities of the valves. Contamination of the silencer can result in reduced flow and increased back pressure. ROSS expressly disclaims all warranties and responsibility for any unsatisfactory performance or injuries caused by the use of the wrong type, wrong size, or inadequately maintained silencer installed with a ROSS product. DOUBLE VALVES 0.Mechanical power presses and other potentially hazardous machinery using a pneumatically controlled clutch and brake mechanism must use a press control double valve with a monitoring device. A double valve without a self-contained monitoring device should be used only in conjunction with a control system which assures monitoring of the valve. All double valve installations involving hazardous applications should incorporate a monitoring system which inhibits further operation of the valve and machine in the event of a failure within the valve mechanism. WARRANTY Products manufactured by ROSS are warranted to be free of defects in material and workmanship for a period of one year from the date of purchase. ROSS' obligation under this warranty is limited to repair or replacement of the product or refund of the purchase price paid solely at the discretion of ROSS and provided such product is returned to ROSS freight prepaid and upon examination by ROSS is found to be defective. This warranty shall be void in the event that product has been subject to misuse, misapplication, improper maintenance, modification or tampering. The warranty expressed above is in lieu of and exclusive of all other warranties and ROSS expressly disclaims all other warranties either expressed or implied with respect to merchantability or fitness for a particular purpose. ROSS makes no warranty with respect to its products meeting the provisions of any governmental occupational safety and/or health laws or regulations. In no event shall ROSS be liable to purchaser, user, their employees or others for incidental or consequential damages which may result from a breach of the warranty described above or the use or misuse of the products. No statement of any representative or employee of ROSS shall extend the liability of ROSS as set forth herein. This piece of documentation was established with utmost care. We shall not be liable for any errors that might occur and reserve the right to introduce technical modifications without notice.

24 ROSS EUROPA GmbH Robert-Bosch-Strasse 6 Langen / Germany Phone: Fax: ROSS CONTROLS P.O. Box 70, Troy, Michigan 8007 U.S.A. Phone: Fax: ROSS UK Ltd. St. James Road, Brackley Northamptonshire NN 7 XY United Kingdom Phone: Fax: ROSS ASIA K.K Tana, Sagamihara-shi Kanagawa-pref. 9-, Japan Phone: Fax: ROSS SOUTH AMERICA Ltda. Rua Olavo Goncalves, /7 - Centro Sao Bernardo do Campo - Sao Paulo Brazil - CEP Phone: Fax: ROSS CONTROLS INDIA Pvt. Ltd. Plot, Industrial Estate Ambattur Chennai , India Phone: Fax: ROSS ASIA K.K.- CHINA LIAISON OFFICE Room 70, Taiji Building, No..9 Street Xikang Road Shanghai, China Phone: Fax: Printed in Germany 0-00