H1 Pump Filter Bypass Sensor
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1 MAKING MODERN LIVING POSSIBLE Electrical Installation H1 Pump Filter Bypass Sensor powersolutions.danfoss.com
2 Revision history Table of revisions Date Changed Rev September 2015 Minor layout revision BC February 2015 Minor layout correction BB August 2014 Converted to Danfoss layout BA July 2006 First edition AA Rev BC September 2015
3 Contents Literature references Product overview Electrical installation Literature references... 4 Latest version of technical literature... 4 Product image... 5 Nomenclature...5 Description/theory of operation...5 Electrical specifications... 6 Pinout...7 Pin compatibility...7 Mating connector Rev BC September
4 Literature references Literature references References Literature ID number Title Description 520L0823 H1 Axial Piston Pumps Technical Information Complete product electrical and mechanical specifications H1 Filter Bypass Function Block User s Guide Compliant function blocks set-up information Latest version of technical literature Danfoss product literature is online at: Rev BC September 2015
5 Product overview Product image H1 Filter Bypass Sensor Nomenclature H1 Filter Bypass Sensor model code H1 P A B D F E G H J K M N S T V W X Y Only certain filtration options for the H1 pump utilize the Filter Bypass Sensor. Please refer to the pump s nomenclature to determine if the pump is equipped with the proper option. The nomenclature can be found on the pump s nametag. For nomenclature details, refer to H1 Axial Piston Pumps Technical Information, 520L0823. T module - Filtration options using the filter bypass sensor Option M Description Integral full flow with filter bypass sensor Description/theory of operation The H1 integral pressure filter head is designed with a filter bypass valve and non-contacting bypass sensor. The pressure differential acting on the filter element also acts on a spring biased bypass spool. This spool is designed with a magnetic area. When a certain spool position is reached, the magnet closes a switch in the bypass sensor which allows R2 to be in parallel with R1. This occurs without any mechanical contact between the spool and the bypass sensor. The position of the bypass spool is indicated by the change in the measured sensor resistance. The change in resistance occurs when R2 is switched in and out of the circuit. When the filter is not being bypassed, the nominal measured resistance is 510 ohms. When the switch is closed, the nominal measured resistance is 122 ohms. The bypass spool is designed so the bypass sensor switch will be closed before oil bypasses the filter element. This gives the machine operator an indication that the filter is very close to bypassing and a filter replacement is required Rev BC September
6 Product overview For cold start conditions, it is typical that the filter may bypass for a short amount of time while the oil is warming up. At normal operating oil temperatures, a system that does not yet need a filter replacement will operate in the non-bypass mode. The addition of an oil temperature sensor and additional control logic, is recommended to properly determine if a filter replacement is required. Integral filter head with filter bypass sensor Filter element Filter bypass sensor Bypass spool Filter head with filter bypass sensor M6 1 R1 2 R2 in out Electrical specifications Electrical Maximum voltage (V) Maximum power (W) Nominal resistance across pin 1 and 2 of open switch Nominal resistance across pin 1 and 2 of closed switch 48 Vdc 0.6 W 510 Ω 122 Ω Temperature range -20 C to 100 C [-4 F to 212 F] Rev BC September 2015
7 Electrical installation Pinout Pin location 1 2 Pinout Pin Description 1 Voltage 2 Ground Alternative pinout Pin Description 1 Ground 2 Voltage For device electrical schematic, see Description/theory of operation on page 5. Pin compatibility PLUS+1 module pin type/ H1 Filter Bypass Sensor pin compatibility PLUS+1 Module Pin Type Acceptable use: Device pin number AIN/Temp/Rheo 1, 2 Power ground - 1, 2 Mating connector Deutsch version H1 Filter Bypass Sensor mating connector parts list Description Quantity Ordering Number Connector 1 Deutsch DTM06-2S Secondary wedge lock 1 Deutsch WM-2S Socket terminal 2 Deutsch Rev BC September
8 Products we offer: Bent Axis Motors Closed Circuit Axial Piston Pumps and Motors Displays Electrohydraulic Power Steering Electrohydraulics Hydraulic Power Steering Integrated Systems Joysticks and Control Handles Microcontrollers and Software Open Circuit Axial Piston Pumps Orbital Motors PLUS+1 GUIDE Proportional Valves Sensors Steering Transit Mixer Drives Danfoss Power Solutions is a global manufacturer and supplier of high-quality hydraulic and electronic components. We specialize in providing state-of-the-art technology and solutions that excel in the harsh operating conditions of the mobile off-highway market. Building on our extensive applications expertise, we work closely with our customers to ensure exceptional performance for a broad range of off-highway vehicles. We help OEMs around the world speed up system development, reduce costs and bring vehicles to market faster. Danfoss Your Strongest Partner in Mobile Hydraulics. Go to for further product information. Wherever off-highway vehicles are at work, so is Danfoss. We offer expert worldwide support for our customers, ensuring the best possible solutions for outstanding performance. And with an extensive network of Global Service Partners, we also provide comprehensive global service for all of our components. Please contact the Danfoss Power Solution representative nearest you. Comatrol Schwarzmüller-Inverter Turolla Hydro-Gear Daikin-Sauer-Danfoss Local address: Danfoss Power Solutions (US) Company 2800 East 13th Street Ames, IA 50010, USA Phone: Danfoss Power Solutions GmbH & Co. OHG Krokamp 35 D Neumünster, Germany Phone: Danfoss Power Solutions ApS Nordborgvej 81 DK-6430 Nordborg, Denmark Phone: Danfoss Power Solutions Trading (Shanghai) Co., Ltd. Building #22, No Jin Hai Rd Jin Qiao, Pudong New District Shanghai, China Phone: Danfoss can accept no responsibility for possible errors in catalogues, brochures and other printed material. Danfoss reserves the right to alter its products without notice. This also applies to products already on order provided that such alterations can be made without changes being necessary in specifications already agreed. All trademarks in this material are property of the respective companies. Danfoss and the Danfoss logotype are trademarks of Danfoss A/S. All rights reserved Rev BC September Danfoss A/S, 2015
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