Magnescale Co., Ltd. High Rigidity High Operability = Tough Sensor. Magnescale Co., Ltd.
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1 Magnescale Co., Ltd. International Sales Department Edagawa, Koto-ku, Tokyo , Japan Magnescale Americas Inc. 1 Technology Drive, Suite F7, Irvine, CA 9218, USA Magnescale Europe GmbH Antoniusstrasse 14, Wernau, Germany Service & Parts 45 Suzukawa, Isehara-shi, Kanagawa , Japan TEL.+81() TEL.+1(949) TEL.+49() TEL.+81() FAX.+81() FAX.+1(949) FAX.+49() FAX.+81() info-mgs-eng@magnescale.com info-am@magnescale.com info-eu@magnescale.com info-css@magnescale.com High Rigidity High Operability = Tough Sensor The contents of this literature are as of Jun. 8 Magnescale reserves the right to change product specifications without prior notice. This catalog is printed with soy ink. MGS-TS-18-EN-C Magnescale Co., Ltd.
2 Precision Judgment Makes a Difference MF1 Series DF85S/DF812S Series DF85S/DF812S Series Long life High durability capable of withstanding up to million strokes. Impact resistance Use of metal materials realizes impact resistance of 1, m/s 2. High precision High precision measurement with.1um maximum resolution MF1 Series Operability Simple settings make operability easy. Ultra compact DIN rail mounting saves spaces even when using multiple channels Versatile Multi-limit switch In addition to Go/NoGo judgment, the digital tolerance indicator can also be used as a stepless limit switch within the measurement range. 2 3
3 Provides High Rigidity, an Ultra-Compact Size, and High Precision Stability & High Rigidity Quick and Easy Operation Tolerance setting = HIGH Magnescale reliable ball spline structure Achieved numbers of strokes: million Magnescale magnetic scale technology Resistant to the effects of condensation Threshold values can be set with two clicks of a button. H L Go Workpiece Threshold value H Tolerance setting = LOW Threshold value L Built-in reference point Enables position reproduction Flange type Easy mounting Slim-type ø8 mm body IP[straight body models], IP7[right angle models with hose elbow] High-resolution.1 μm High-precision 1 μm Includes a flex-resistant cable Approximately 1 million flex cycles B θ=9 r Weight W A θ=9 C Flexing angle θ = 9 Flexing velocity V = 41times/min Flexing radius r = 5mm Weight W = 1kg Buttons are easy to remember and operate Threshold value minute adjustment Mode switching Output switching Various mode displays (preset, tolerance setting, Go/NoGo indication, output inversion function) Two types of tolerance settings and four different setting methods can be selected. A preset function enables setting of arbitrary reference points. Ultra-compact size just 1 mm thick Highly visible white LED Cover opens at three positions:9º, 135º or 17º. The digital display improves for Easy-to-read DF85S/DF812S Series MF1 Series 4 5
4 LINEUP DF85S/DF812S Series MF1 Series DF85SR DF85SLR <Cover closed> DF812SR DF812SLR DF85SFR DF85SFLR [NO/NC indicator] Indicates the NO/NC setting status [ indicator] Lights when is judged [PRST indicator] Lights after the preset function execution [ST indicator] Lights when Tolerance setting is in progress [ NO/NC button] Output switching When set to NO: HIGH output when ON When set to NC: LOW output when ON <Cover open> DF85S R DF812S R No letters: Straight L: Right angle F: Flange FL: Flange & Right angle S: Ball spline 5: measurement range 5 mm 12: measurement range 12 mm DF812SFR DF812SFLR MF1-P1 Current sink (NPN) MF1-P2 Current source (PNP) [ST button] Tolerance value setting (Quick setting) Measurement value White LED [HIGH/LOW indicator] Indicates the HIGH/LOW judgment results [MODE button] Threshold value H/L switching Detection mode/setting mode switching [±UP/DOWN button] Threshold value minute adjustment Numerical input DF8S mounting method and features <standard ø8 mounting> MF1 series Input/Output Circuit Diagram Attaching/removing feeler Recommended mounting holder dimensions MF1-P1 (NPN type) MF1-P2 (PNP type) [Dedicated wrench included] Dedicated wrench Stem Spring washer Spindle Tightening torque:. N m Material: When SUS33 DF8SF mounting method and features <Easy mounting possible without applying excessive force to the bearing> M DF85S : 8 DF812S : 8 φ 8G Unit: mm Main circuit Overcurrent protection circuit DC3.3V Brown Black (Control output 1) Orange (Control output 2) (External input) Pink Blue DC1-3V PLC, etc. (Operating current 1 ma or less) V Main Circuit Overcurrent protection circuit Brown Black (Control output 1) Orange (Control output 2) (External input) Pink Blue DC1-3V PLC, etc. (Operating current 3 ma or less) V Attaching/removing feeler Recommended mounting holder dimensions [Dedicated wrench included] Dedicated wrench Stem Spring washer Spindle Pin Wave washer Tightening nut Measuring unit Mounting plate Clamp wrench φ9.7±.15 mm DF85SF Series: 7 to 11 mm DF812SF Series: 9 to 11 mm Mounting on DIN rail Let the hook on the underside of the indicator catch the DIN rail track. Push in the unit until the hook clicks into place. Removing from DIN rail Push the unit in the direction of arrow 1. Lift the unit in the direction of arrow 2 while performing step. *Up to 3 digital tolerance indicators can be installed in a row. The hook is located on the gauge connection side. DIN rail 7
5 Examples of threshold value settings SETTING Setting the upper and lower limit range High Threshold value HIGH: Upper limit workpiece height Threshold value LOW: Lower limit workpiece height Setting relative to a single reference Threshold value: Midpoint between workpiece and workpiece Low No Upper limit workpiece Lower limit workpiece Workpiece condition Workpiece condition Setting the ± tolerance relative to the work High Low Threshold value H: Preset value + tolerance setting Preset value (workpiece height) Threshold value L: Preset value + tolerance setting Setting the standard workpiece as the reference No Threshold value: Standard workpiece Workpiece Standard workpiece System diagram SYSTEM Cable length: 2 m 1 Digital gauge 2 Cable 3 Digital Tolerance indicator Total 8 models CE34-5 CE34-2 CE34-5 CE34-1 CE34-15 CE34-2 Current sink (NPN) Current source (PNP) 8 9
6 DF85/DF812 Series Main Specifications Model name Measuring range Resolution Accuracy (at 2 C/8 F) Measuring force (at 2 C/8 F) Maximum response speed Reference point Reference point response speed Output Spindle driving Achieved number of strokes Protective structure Impact resistance Vibration resistance Operating temperature Storage temperature Power supply voltage Power consumption Mass Probe part cable length Output cable length Accessories DF85SR DF85SFR DF85SLR DF85SFLR DF812SR DF812SFR DF812SLR DF812SFLR DF812SVR 5mm 12mm IP/IP7 Upward :.35±.25N Horizontal :.4±.25N Downward :.45±.25N.1μm 1μm 8m/min at 1±.5 mm position of spindle movement 8m/min Dedicated serial communication protocol Spring push Upward :.4±.3N Horizontal :.5±.3N Downward :.±.3N million strokes (under specific test conditions defined by Magnescale Co., Ltd.) IP54 When a ø4 mm tube is connected : IP7 IP/IP7 1m/s 2 (11ms) 1m/s 2 (2-2HZ) to +3V DC including ripple (p-p) 1% 1.2 W or less Approx. 3 g (not including cable parts and interpolation box) 2m Max. 2 m (Use the optional CE34.) Provided with a carbide ball tip Mount screw M2.5 Instruction Manual, 1 wrench, 1 hose elbow (only DF8**S*L**) Tightening nut, clamp wrench, wave washer, stop pin (1 each) (only DF8**S*F**) IP54 When a ø4 mm tube is connected : IP7 Upward :.±.5N Horizontal :.7±.5N Downward :.8±.5N Air pressure :.55MPa Pneumatic push IP/IP7 MF1 Series Main Specifications Model name Type I/O circuit Number of Go/NoGo judgment outputs I/O Number of external inputs* 4 Minimum display unit Power supply voltage Power consumption* 1 Go/NoGo judgment output* 2 Protection circuit Number of banks Ambient temperature range* 3 Ambient humidity range Mass (main unit) Cable length MF1-P1 NPN output (current sink) 2 1.1μm +1 to +3V DC including ripple (p-p) 1% MF1-P2 PNP output (current source) Power supply voltage 24 V normal mode: 24 mw or less (Power consumption 85 ma or less) Power-saving ECO mode: 192 mw or less(current consumption 8 ma or less) voltage: DC 3 V or less, open collector output type current: the total of the two outputs must be 1 ma or less Residual voltage and load current less than 1 ma: 1 V or less current 1 ma to 1 ma: 2 V or less Off-state current:.1 ma or less Power supply reverse connection protection, output short-circuit protection and output reverse connection protection 4 (Can be set 4 kinds of judgment value) Operating: When lining up 1 or 2 digital tolerance indicators: C to +55 C Storage: -1 C to + C (with no icing or condensation) Operating and storage: 35% to 85% RH (with no condensation) Approx. 75 g 2m *1. At a power supply voltage of 1 to 3 V, Normal mode: 225 mw or less (power supply voltage 3 V: power consumption 75 ma or less / power supply voltage 1 V: power consumption 155 ma or less), power-saving ECO mode: mw or less (power supply voltage 3 V: power consumption 7 ma or less / power supply voltage 1 V: power consumption 135 ma or less) *2. When lining up 4 or more digital tolerance indicators, the 2 output total is 2 ma or less. *3 When used in a row, the operating ambient temperature range is C to +5 C for 3 to 1 units, C to +45 C for 11 to 1 units, and C to +4 C for 17 to 3 units. *4. The input details are as follows. NPN Type PNP Type Contact input (relay or switch) ON: Connection to V (Outflow current: 1 ma or less) OFF: Open or short-circuited to Vcc ON: Connection to Vcc (Sink current: 3 ma or less) OFF: Open or short-circuited to V Non-contact input (transistor) ON: 1.5 V or less (Outflow current: 1 ma or less) OFF: Vcc-1.5V to Vcc (Leakage current:.1 ma or less) ON: Vcc-1.5V to Vcc (Sink current: 3 ma or less) OFF: 1.5V or less (Leakage current:.1 ma or less) Input time ON: 9ms or more OFF: 9ms or more DF85SR φ8.9 DF85SLR φ DF812SR Interpolation BOX φ Cable length 2 m DF85SFLR DF812SLR M9 P= φ φ (Maximum when cover is open) (Maximum when cover is open) Ø (49.5) (Maximum when cover is open) Unit: mm DF85SFR DF812SFLR M9 P= φ M9 P=.5 φ Cable CE34- Main Specifications Model Name CE34-5 CE34-2 CE34-5 CE34-1 CE34-15 CE34-2 Cable length.5m 2.m 5.m 1m 15m 2m DF812SFR DF812SVR M9 P=.5 φ φ8.9 (t.3) (9.2) ø4 Only DF8**S*F φ14 Tightening nut φ14.5 Wave washer (17.5) Hose elbow Unit: mm Cable length 1 11
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