Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) TRUE Planetary Gearheads

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Ernest Carpenter
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1 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) TRUE Planetary s

2 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Thomson - Linear Motion. Optimized. Often the ideal design solution is not about finding the fastest, sturdiest, most accurate or even the least expensive option. Rather, the ideal solution is the optimal balance of performance, life and cost. Thomson is best positioned to help you most quickly configure the optimal linear motion solution for your application. mechanical motion technologies in the industry. packaging, factory automation, material handling, medical, clean energy, printing, automotive, machine tool, aerospace and defense. power transmission and precision linear motion technologies. Thomson is the name you can trust for quality, innovation, on-time delivery, controlled costs, and reduced risk. In addition to the information contained in this document, a wealth of product and application information is available online at Also online are downloadable 3D models, software tools, our distributor locator and global Thomson@danahermotion.com. Talk to us early in the design process to see how Thomson can help identify the optimal balance of performance, life and replacement parts. The Danaher Business System - Building sustainable competitive advantage into your business The Danaher Business System (DBS) was established to increase the value we bring to customers. It is a mature and successful set of tools we use daily to continually improve manufacturing operations and product development processes. DBS is based on the principles of Kaizen which continuously and aggressively eliminate waste in every aspect of our business. DBS focuses the entire organization on achieving breakthrough results that create competitive advantages in quality, delivery and performance advantages that are passed on to you. Through these advantages Thomson is able to provide you faster times to market as well as unsurpassed product selection, service, reliability and productivity. Local Support Around the Globe Application Centers Global Manufacturing Operations Global Design & Engineering Centers Application Centers Global Manufacturing Operations Global Design & Engineering Centers

3 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Product Overview... 4 True Planetary s... 6 Helical Crowned True Planetary s... 7 PowerTRUE Right Angle s... 8 RediMount Motor Mounting System Selection Micron MOTIONEERING AquaTRUE True Planetary s AquaTRUE Introduction AquaTRUE Dimensions AquaTRUE Specifications Radial and Axial Load Ratings XTRUE True Planetary s XTRUE Introduction XTRUE Dimensions XTRUE Specifications Radial and Axial Load Ratings NemaTRUE True Planetary s NemaTRUE Size NemaTRUE Size 23/ NemaTRUE Size 34/ NemaTRUE Size 42/ Radial and Axial Load Ratings NemaTRUE 90 Right Angle s NemaTRUE 90 Size NemaTRUE 90 Size NemaTRUE 90 Size Radial and Axial Load Ratings DuraTRUE True Planetary s DuraTRUE Size DuraTRUE Size DuraTRUE Size DuraTRUE Size Radial and Axial Load Ratings DuraTRUE 90 Right Angle s DuraTRUE 90 Size DuraTRUE 90 Size 60S (Slim Line) DuraTRUE 90 Size DuraTRUE 90 Size 90S (Slim Line) DuraTRUE 90 Size DuraTRUE 90 Size 115S (Slim Line) DuraTRUE 90 Size DuraTRUE 90 Size 142S (Slim Line) Radial and Axial Load Ratings DuraTRUE 90 (Hollow Shaft) Right Angle s DuraTRUE 90 Size 90H DuraTRUE 90 Size 115H DuraTRUE 90 Size 142H Radial and Axial Load Ratings TRUE Planetary s DuraTRUE 90 (Dual Shaft) Right Angle s DuraTRUE 90 Size 60D DuraTRUE 90 Size 90D DuraTRUE 90 Size 115D DuraTRUE 90 Size 142D Radial and Axial Load Ratings ValueTRUE True Planetary s ValueTRUE Inline Dimensions ValueTRUE Right Angle Dimensions Inline Specifications: VT006-VT Inline Specifications: VT115-VT Right Angle Specifications: VTR006-VTR Right Angle Specifications: VTR090-VTR Right Angle Specifications: VTR115-VTR Radial and Axial Load Ratings UltraTRUE Helical True Planetary s UltraTRUE Size UltraTRUE Size UltraTRUE Size UltraTRUE Size UltraTRUE Size UltraTRUE Size UltraTRUE Size UltraTRUE Size Radial and Axial Load Ratings UltraTRUE 90 Helical Right Angle s UltraTRUE 90 Size UltraTRUE 90 Size UltraTRUE 90 Size UltraTRUE 90 Size UltraTRUE 90 Size UltraTRUE 90 Size UltraTRUE 90 Size Radial and Axial Load Ratings EverTRUE True Planetary s EverTRUE Size EverTRUE Size EverTRUE Size Radial and Axial Load Ratings Application Analysis Form Ordering Information

4 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) AquaTRUE XTRUE NemaTRUE NemaTRUE 90 Right Angle DuraTRUE DuraTRUE 90 Right Angle DuraTRUE 90 Hollow Shaft 120mm and 160mm 115mm 42mm 115mm and 142mm 115mm and 142mm 142mm 3730 N 3730 N 3730 N 2900 N N N N 4

5 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) DuraTRUE 90 Dual Shaft ValueTRUE ValueTRUE 90 Right Angle UltraTRUE UltraTRUE 90 Right Angle EverTRUE Continuous Duty 115mm and 142mm 140 and 180mm 180mm and 220mm and 180mm 180mm N N N N N N TRUE Planetary s 5

Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) 426-5480 www.cmafh.

6 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) True Planetary s offer the output shaft Planetary Gearing Internal Gear Output Shaft Planet Gears Input Sun Gear 6 UltraTRUE DuraTRUE in-line planetary gearhead DuraTRUE 90 right angle planetary gearhead AquaTRUE XTRUE NemaTRUE NemaTRUE 90 DuraTRUE DuraTRUE 90 UltraTRUE UltraTRUE 90 ValueTRUE ValueTRUE 90 EverTRUE True Planetary gearing

7 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Helical Crowned True Planetary Gearing offers Output housing and helical internal gear are machined from a single piece of high strength steel UltraTRUE in-line planetary gearhead UltraTRUE 90 right angle planetary gearhead of these features of helical gearing result from the improved contact ratio (effective teeth in mesh) over spur gears. Crowning is a modification to the gear tooth profile which optimizes gear mesh alignment. It regions which can result in surface pitting. Planetary gearheads are often selected for high precision motion control applications which require a high torque to volume meet the recent improvements in servo motor technology. Thomson engineers accomplished this gear crowning and helical gearing with the planetary construction to create the smoothest operating gearhead on the TRUE Planetary s Spur vs. Helical Gearing Typical contact ratio is 1.5 for spur gearing. Contact ratio for equivalent helical gear is more than contact ratio. The Contact ratio is defined as the higher the torque rating of the gearing. Helical gearing has more than 2X the contact ratio of spur gearing. Crowned vs. Non-crowned High stress region Non-Crowned Crowned Crowning optimizes the gear mesh alignment within a gear train to increase the torque capacity and reduce noise. It also enhances load reduce high stress regions. AquaTRUE XTRUE NemaTRUE NemaTRUE 90 DuraTRUE DuraTRUE 90 UltraTRUE UltraTRUE 90 ValueTRUE ValueTRUE 90 EverTRUE Helical Crowned True Planetary gearing 7

right angle gear PowerTRUE right angle gearset Right angle gear meshes are typically limited to ratios from 1:1 to 3:1 when

complex machining made practical with advanced CNC equipment and in the face gear simultaneously mesh with a standard involute

8 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) PowerTRUE Right Angle s offer 8 PowerTRUE Gear Computerized mapping of gear tooth profile CNC Machining of a PowerTRUE right angle gear PowerTRUE right angle gearset Right angle gear meshes are typically limited to ratios from 1:1 to 3:1 when gear increases the ratio range to 5:1. complex machining made practical with advanced CNC equipment and in the face gear simultaneously mesh with a standard involute pinion. The continuous tooth engagement yields analysis of PowerTRUE tooth profile AquaTRUE XTRUE NemaTRUE NemaTRUE 90 DuraTRUE DuraTRUE 90 UltraTRUE UltraTRUE 90 ValueTRUE ValueTRUE 90 EverTRUE PowerTRUE gearing

9 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) RediMount Motor Mounting System Mounting Instructions the torque each time until reaching the final tightening Model XTRUE NemaTRUE NemaTRUE 90 DuraTRUE DuraTRUE 90 UltraTRUE UltraTRUE 90 ValueTRUE ValueTRUE90 EverTRUE Frame Size Pre-Tightening Torque Final Tightening Torque [Nm] [Nm] / / / / / TRUE Planetary s Input housing Sleeve 9 Motor

10 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Selection Step 1: Select the required precision class and gearhead configuration (in-line or right angle). Step 2: Select the proper gearhead using exact or general method. Engineering. Exact Method Calculate the Mean input m (Eq. 2) Calculate the Equivalent Torque T (Eq. 3) Calculate the Modified Equivalent Torque T (Eq. 4) Compare T to T r of Torque Ratings m Select next largest YES NO Is T r of sufficient? YES exceeded during your application? NO Calculate Mean Output Speed nmout = n m / i where i = ratio Compare Radial and Axial Loads to Values Are Radial and Axial Loads of s Sufficient? YES ORDER YOUR MICRON GEARHEAD General Method m for Specified Speed Calculate the Required r for your Application (Eq. 1) n m = Motor Speed at Rated Torque Compare T r to Speed n m NO NO Select next largest YES Select next largest General Method: Required Torque(T r ) (1) T r = T M * x i x e where: t n = time period n n nm = mean speed during time period t n T n = torque during time period t n Mean input speed (n m ) (2) n m = n 1m t 1 + n 2m t 2 + n 3m t n nm t n t t where t t = t 1 + t 2 + t t n Equivalent torque (T EQ ) (3) T = T 1 n1m t 1 + T 2 n 2m t 2 + T 3 n3m t T n n nm t n Modified equivalent torque (T EQm ) (4) T = (T T M* = continuous torque of motor i = ratio e = efficiency of * value for T M will only provide a starting point for selection. Only use the general method if the continuous motor rating is not exceeded in the application. Exact Method Motion Profile T 1 T 2 T 3 n 1m n 2m n 3m t 1 t 2 t 3 n m t t n m t t n m t t n m t t Q # of cycles/hr

A new way to optimize your machine design, save time and, ultimately, help you build a better machine, faster. Easy to use and it s free at www.micronmotioneering.

Sizing and Selection Enter your application requirements in gearhead for your application in the Sizing and Selection section. and ratio in the Select s information.

11 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Micron MOTIONEERING s TRUE Planetary s Have Micron MOTIONEERING do the application engineering work for you! A new way to optimize your machine design, save time and, ultimately, help you build a better machine, faster. Easy to use and it s free at com Micron MOTIONEERING has two different modes of functionality: 1. Sizing and Selection Enter your application requirements in gearhead for your application in the Sizing and Selection section. and ratio in the Select s information. Select s by Model Number simply select the gearhead product Micron MOTIONEERING will provide are 3D models and a wealth of related catalog specifications. from hundreds of the most popular in your motor dimensions manually. specific gearhead? The tool will standard guidelines. Need a in 24 hours? Use Express! The Micron MOTIONEERING tool lists all of the size and ratio Express Program. 11

shaft. eq (equivalent in your application. choose from a list of the most popular motors dimensions manually.

tool is very easy to use and is the fastest way to accurately size and select your next gearhead. choices.

12 Courtesy of CMA/Flodyne/Hydradyne Motion Control Hydraulic Pneumatic Electrical Mechanical (800) Micron MOTIONEERING s Sizing and Selection Follow these easy steps for sizing and selection: 12 loads on the output shaft. eq (equivalent in your application. choose from a list of the most popular motors dimensions manually. Get started with Micron MOTIONEERING today! tool is very easy to use and is the fastest way to accurately size and select your next gearhead. choices. the correct solution to fit your requirements. you the correct solution to fit your requirements. each solution to help maximize the gearhead life. save it for future use. solution in neutral file formats or native CAD files

TRUE Planetary Gearheads

TRUE Planetary Gearheads Danaher Motion - Helping you build a better machine, faster Danaher Corporation combined over 3 industry-leading brands such as Kollmorgen, Thomson, Dover, Pacific Scientific,