Innovating plastic technology H.K. INDUSTRIES MANUFACTURER OF PLASTIC PROCESSING MACHINERIES AND EQUIPMENTS
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1 Innovating plastic technology H.K. INDUSTRIES MANUFACTURER OF PLASTIC PROCESSING MACHINERIES AND EQUIPMENTS
2 Manufacturing Unit equipped with latest technology Innovating plastic technology PROFILE Incepted in the year 1979, is engaged in manufacturing and exporting plastic processing machines. Being in this sphere of business since 34 years, we have developed vast experience and exquisite knowledge regarding the various production aspects. We are always trusted for our quality products. Our managing partners have over 34 years of experience in manufacturing plastic processing machinery. We have set up a wide manufacturing unit which is equipped with research and development lab and all our efforts are made to fabricate and develop plastic Extrusion and Injection Moulding machinery as per international standards. OUR STRENGTH Rich experience of more than 30 years in the field of manufacturing plastic processing Machinery. Process Comply to ISO:9001:2008 requirements. Having an install base of over 2500 machines across the world. Well Qualified & Professionally driven workforce. In house Fabrication & Machining facility equipped with latest systems and machineries that make the manufacturing facilities capable of delivering the highest standards in term of quality, time and satisfaction. In house Design & Development facility aligned to deliver continuous innovation with latest technology that makes possible to provide optimum customized solutions. Intense distributed Marketing, Sales & Service network which results in a better reaching domestic & global markets. Wide Range of Product Portfolio comprising all kind of product requirements for the extrusion machineries. OUR VISION We constantly aim to accept future challenges in the plastic extrusion technology with emphasis on our manufacturing potential. We have a wide vision for developing special purpose machines extending from light to heavy duty which can easily fulfill the needs of plastic industry and make us a leader. organization at all levels so that only the defect free products reach our clients. Our quality policy help our clients get machinery of high performance and high durability standards. The company follows international standards for its engineering products. Each and every component manufactured is inspected using equipments like Vernier Calipers, Micro Meters, Bore Gauzes, Slip Gauzes, Digital Table Type and Pen Type Hardness testers, Chrome Thickness and Depth Testers, height gauzes etc. MANUFACTURING FACILITY Infrastructure forms the nucleus of our organization. We have 3 manufacturing units located in capital of India, Delhi and Haryana. Having our in house Fabrication & Machining facility equipped with latest systems and machineries like German made Horizontal thread Milling machine, deep hole Boring machine, vertical milling machine, different type of lathes, Planner, Drill machines etc. that made the manufacturing facilities capable of delivering the highest standards in term of quality, time and satisfaction. We have also CAD / CAM facility to maintain precise design and sizes of our every machinery parts. Our R&D section always works to deliver continuous innovation with latest technology that makes possible to provide an optimum customized solutions according to the requirement of plastic industry. TEAM We have a team of well qualified professionals like industry specialists, technocrats and engineers, who have complete knowledge regarding the manufacturing and assembling of plastic extrusion and Injection machines. Highly proficient each of our team members is delegated with the responsibility that one can easily undertake and fulfill. They are highly proficient and know the use of any latest technology which is used within the organization. QUALITY We are an ISO 9001:2000 certified company and give paramount importance to the quality aspect of our products as all our machines are manufactured in a precision controlled environment. Our quality control inspectors conduct rigorous quality checks during all production processes in order to check the performance, durability and features of the machinery parts and the machine as a whole. We also concentrate on the quality of raw materials like gear box motors and various grades of steel which are sourced from renowned distributors from all over India. Our Total Quality Management policy is strictly adopted within the EXTRUSION SCREW-Cutting on WMW Thread Milling Thread Milling Machine CAD/CAM Inhouse Electrical Panel Manufacturing EFFICIENT MARKETING BASE We have set up an efficient marketing base in order to increase our reach in the domestic and global market. Our marketing managers conduct market research of our machines so as to assure themselves about the improved quality and wide demands. Our marketing network is handled by MBA s from various institutes so that we can expand our area of business. Our experts use their marketing knowledge and various concepts for promoting and creating a brand image of our machines. CLIENTS We have created a wide market for our products with our honesty and integrity. Our clients have complete faith on us and we strive to upkeep the same. With our foresightedness and skills, we have supplied our products to various domestic and overseas markets. We strive to cater to new markets as well as retain our old clients with our expert quality and time bound delivery schedules. Our client list includes countries like: South Africa France Russia Zambia U.A.E (Dubai, Abu Dhabi, Sharjah) Oman Algeria Ghana Kenya Bhutan Bangladesh Nepal Sri Lanka Burma Bahrain Jordan Syria. Note: industries also handles whole plant projects, providing total solutions for customers when they establish new plants or overhaul and modernize existing facilities or factories.
3 HIKON THREE ROLL CALENDER EQUIPPED WITH PLC CONTROL SHEET EXTRUSION PLANT FOR PP/HIPS/ABS/PVC/PC/PE Diameter mm Length mm Material 45#, 40Cr, 42CrMo Hardness HRC Drive System Mechanical or Hydraulic Safety BERNSTEIN, Germany Distance Indicator Rotating Connector Motor Gearbox Travel Central Height Dial indicator, Mechanic Safety limit Oil or water connector, single or two flow AC variable frequency, Ac servo or DC servo FALK, PBL, SEW Motor Travel Manual or motor Vertical Inclined Horizontal HIKON SHEET EXTRUSION PLANT FOR PP/HIPS/ABS/PE/PC/PS/PVC VENTED OPTIONAL FOR THICK APPLICATION TD W100 TD W120 TD W120 A TD W130 TD W150 Screw Dia (mm) 100/ / / / / 90 Three-Roller Specification 400 x x x x x 2300 Output/hour (kg/hr) Product width range (mm) Product Thickness range Equipment for products with special specification could be tailor made. TD 65 Multi sheet extrusion plant TD/DL series for thin sheet applications TD 75 Screw Dia (mm) 65 (30:1) 75 (30:1) TD DL 75/45 75/45 (30:1), (20:1) TD DL (30:1) TD DL 90/50 90/50 (30:1), (24:1) TD 100 Multi sheet extrusion plant TD/DL series for thick and wide sheet applications TD DL 100/ (30:1) 100/50 (30:1) TD DL 110/55 110/55 (32:1), (20:1) TD 120/60 120/60 (30:1) Sheet Width (mm) up to 750 up to 750 up to 750 up to 750 up to 750 up to 750 up to 1200 up to 1200 up to 1200 Sheet Thickness (mm) 0.20 to to to to to to to to to 6 Output Kg/hr Connected Load (KW)
4 HIKON THERMOFORMING GLASS MACHINE TFM 30X50 TFM 30X60 TFM 35X60 Material (Sheet) HIPS, PP HIPS, PP HIPS, PP Sheet Width Range (mm) 300 X X X 650 Sheet Thickness Range (mm) 0.30 To To To 1.25 Forming Dia Area (mm) 300 x x x 600 Max. Speed Approx. (Cycle/mm) Hips Hips 35/PP33 Hips 38/PP35 Max. Draw Depth (mm) Main Drive (Ac) (KW) Top Heating Load (KW) Bottom Heating Load (KW) Running Load (KW) Machine Dimensions LXWXH (inch) 132x100x x120x x150x120 Machine Operation Cam/Servo Cam/Servo Cam/Servo Approx. Weight 2200 kg 3000 kg 3500 kg HIPS BLOWN SHEET PLANT HIPS 90/38 Double Layer HIPS 100/38 Double Layer HIPS 125/45 Double Layer Extruder 1 Screw Dia (mm) Extruder 2 Screw Dia (mm) Main Drive (KW) Output (kg/hr) Max Width of Sheet (mm) upto 900 Thickness of Sheets (mm) 0.1 to to to 1.5 Connected Load (KW) Overall Dimensions (mtr.) 6x2x3.5 6x2x4 6.5x2.5x4.5 COMPLETE PROCESS FOR DISPOSABLE GLASS, CUP, PLATE, DONA, CONTAINERS ETC. HIKON AUTOMATIC VACUUM FORMING MACHINE Description VFM 50X50 VFM 50X60 VFM 60X60 Forming Area (mm) 500x x x600 Max. Speed (Cycles per minute/for HIPS) 15 to to to 22 Machine s Dimensions LXWXH (inch) 90 x 70 x x 91 x x 82 x 68 Approx Weight 700 kg 850 kg 1000 kg Sheets Thickness (mm / for Hips & Pvc.) 0.12 to to to 1 Material Used HIPS PV, PET HIPS PV, PET HIPS PV, PET Electric Load (KW) Heating Element Ceramic Ceramic Ceramic Pneumatic Cylinder & Value Make-Festo/ Janatics Make-Festo/ Janatics Make-Festo/ Janatics Heating Control PID/ Control PID/ Control PID/ Control Header Moving Pneumatic Cylinder Pneumatic Cylinder Pneumatic Cylinder Electricals & Electronic items Make - L & T Make - L & T Make - L & T Complete Machine & Control Pannel Powder Coated Powder Coated Powder Coated Raw Material Final Products Sheet Extrusion Plant PP/HIPS Thermo Forming Vacuum Forming Hydraulic Punch Cutting Machine High Speed Mixer Grinder Scraps Final Product
5 HIKON PLASTIC REPROCESSING / RECYCLE MACHINE EFFECTIVE SERIES HIKON Plastic Recycling / Reprocessing Plant ACE SERIES Model ACE 90 ACE 100 ACE 120 ACE 130 ACE 150 Screw Dia (mm) Screw Barrel Design Vented 33:1/ 35:1 Vented 33:1/ 35:1 Vented 33:1/ 35:1 Vented 33:1/ 35:1 Vented 33:1/ 35:1 Output (kg/hr) Main Drive (KW) Connected Load (KW) Space required 32 x7 x10 34 x7 x10 37 x7 x12 40 x8 x12 45 x8 x13 Model RPTS 90 RPTS 100 RPTS 110 RPTS 120 RPTS 130 RPTS 150 Screw Dia (mm) Screw Barrel Design Vented (30:1) Vented (30:1) Vented (30:1) Vented (30:1) Vented (30:1) Vented (30:1) Output (kg/hr) Main Drive (KW) Connected Load (KW) Space Required 30 x7 x10 32 x7 x10 35 x7 x10 35 x7 x12 37 x8 x12 40 x8 x13 Optional: Without vented Barrel AC Drive (To control frequency of motor) Hydraulic Screen Changer PLC Control Cold Screw Protection Magnetic Metal detection through conveyer Hopper Force feeder Water cooled die face cutter Air Knife. Plastic Recycling /Reprocessing Plant COMPACTOR SERIES Model C 100 C 120 C 150 Screw Dia. (mm) Output (kg/hr) Main Drive (KW) Connected load (KW) Space Req. 25 x15 x10 30 x15 x12 35 x17 x14 HIKON MOTHER BABY / DOUBLE STAGE / PLASTIC RECYCLING / REPROCESSING PLANT DOUBLE STAGE SERIES HIKON DIE FACE CUTTER UNDER WATER PELLETIZER TYPE FOR PE / PP / PS / PC Model DS 90/90 DS 100/90 DS 120/110 DS 130/120 DS 150/140 Screw Dia (mm) 90/90 100/90 120/ / /140 Output (kg/hr) Main Drive (KW) 18/7.5 22/7.5 45/15 55/22 75/22 Connected Load (KW) Space Req. 36 x7 x12 38 x7 x11 41 x8 x13 44 x8 x14 50 x10 x16
6 HIKON AUTO WASHING LINE HIKON PP TQ FILM PLANT Model PP 40 PP 45 PP 50 Hokon PP 65 Screw Dia (mm) Main Drive (KW) Output (kg) Lay Flat Width 4 x 14 4 x 18 4 x 18 4 x 24 Thickness (Micron) 15 to to to to 100 Waste PE Film Connected Load (KW) Space Req. (Mtr.) 5x2.2x3.5 5x2.2x x2.5x x2.5x3.5 Agglomerator/ Densifier Model AG100 AG150 AG215 AG350 AG625 Vessel Capacity (ltr.) Main Drive (KW) /135 Output (kg/hr) Space Req. 5 x2 x5 5 x2 x5 6 x2.5 x6 6 x3 x6 7 x4 x7 HIGH SPEED VERTICAL MIXER Model M25 M50 M100 Capacity (kg/batch) Output (batch/hr) Total Blades (nos.) Main Drive (KW) HIKON PP SUTLEE PLANT WITH CHEASE WINDER Model HK Sutlee 40 HK Sutlee 50 HK Sutlee 65 HK Sutlee 75 Screw Dia (mm) Output (kg/hr) Type of Die T-type T-type T-type T-type Main Drive (KW) No. of winder Connected Load (KW) Space Req. (mtr) 8x2x3 9x2x3 10x2x3 11x2x3 SCRAP GRANULATOR Model Blade length (In inches) Total blades Main Drive (KW) Output (kg/hr) G / G G G G / G G / / G / G /13 30/ HIKON HM/LD/LLD/FILM PLANT Screw Dia (mm) Main Drive (KW) Output (kg/hr) Lay Flat Width (mm) Minimum (micron) Dies (Spiral Type) (mm) LDHM to LDHM to LDHM to LDHM to /100 LDHM to /250 Winder Connected Load (KW) Space Req. (mtr.) 20 4x2x x2x x2x x2x x3x5.5
7 HIKON SINGLE SCREW PVC PIPE / PROFILE PRODUCTION LINE FOR CONDUIT, PLUMBING AND SWR PIPES HIKON INJECTION MOULDING MACHINE STANDARD FEATURES Clamp UNIT 5 - point double toggle system Mechanical and electrical safety devices Low pressure mould protection Multi-stage control of pressure, speed and position of mold open/close Fast mould clamping with differential device Robust casting construction with strengthened tie bar for maximum service life and best moulding results Automatic mould height adjustment Variable mode of ejector movement Automatic central lubrication Model PVC 65 PVC 75 PVC 90 PVC 110 Screw Dia (mm) L/D Ratio 24:1 24:1 24:1 24:1 Main Drive (KW) Output (kg/hr) Pipe Range (mm) Space Req. 45 x7 x10 50 x7 x10 60 x7 x12 65 x7 x12 HIKON TWIN SCREW PVC PIPE PRODUCTION LINE FOR CONDUIT, PLUMBING & SWR PIPES HYDRAULIC SYSTEM Efficient and sound reduced hydraulic pump Hydraulic proportional control Hydraulic elements by well-known brand, with high reliability and long service life Oil temperature alarm Two drive cylinder for screw injection Multi - stage of injection pressure, speed and position Multi - stage of holding pressure, speed and time Multi - stage of charging speed, position and time PID barrel temperature control Screw Plasticizing back pressure control Suck back function Plasticizing cold start prevention Screw speed inspection Self purging function Efficient plasticizing device with strong torque motor CONTROL UNIT With LCD Screen Mold data storage Linear transducer for clamping / injection / ejection control English, Spanish, Portuguese and other language options Controller with LCD colour screen Mould platens have been designed using FINITE ELEMENT ANALYSIS for optimum rigidity. Automatic mould height adjustment ensure the time and cost saving during the mould changing. OPTIONS Servo motor system Special screw for PET/PC/PA/PMMA Unscrew device Additional core pulling Air blow device Shut-off nozzle By-pass filter Euromap-12 robot interface T slot platen Variable pump system Sandwich/interval injection system Accumulator assisted injection system Auxiliary machine (hopper dryer, auto loader, belt conveyer dehumidifier, mould temperature controller, granulator, mixer chiller, cooling tower, robot) Accumulator assisted injection Model TPVC 52 TPVC 52 TPVC 65 TPVC 65 TPVC 68 Screw Dia (mm) L/D Ratio 20:1 22:1 18:1 22:1 28:1 Main Drive (KW) Output (kg/hr) Pipe Range (mm) Space Req. 55 x7 x10 60 x7 x10 70 x7 x12 75 x7 x12 77 x7 x12 The energy saving hydraulics are made of high-quality components. They allow much greater forces to be transferred and enable very uniform and precision movements of the machine. The 5-point double toggle provides short locking time and high opening force. Variable pump system Sandwich/interval injection
8 TECHNICAL PARAMETER FOR PLASTIC INJECTION MOULDING MACHINE - NS SERIES TECHNICAL PARAMETER FOR PLASTIC INJECTION MOULDING MACHINE - ES SERIES Specification HIKON NS 50 HIKON NS 70 HIKON NS 100 HIKON NS 130 HIKON NS 160 HIKON NS 220 HIKON NS 270 A B C A B C A B C A B C A B C A B C A B C Screw Diameter mm Screw L/D Ratio Short Volume (Theoretical) cm Injection Weight(PS) g Injection pressure Mpa Screw stroke mm Screw Speed r/min CLAMPING UNIT Clamp Tonnage KN Toggle Stroke mm Space Between Tie Bars mm 280X X X X X X X580 Max. Mold Height mm Min. Mold Height mm Ejector Stroke mm Ejector Tonnage KN Ejector No. pc OTHERS Max. Pump Pressure Mpa Pump Motor Power KW Heater Power KW Machine Dimension (LXWXH) m 3.2X1.1X X1.15X X1.2X X1.3X1.8 5X1.35X X1.5X X1.7X2.2 Machine Weight t Oil Tank Capacity L Specification HIKON NS 360 HIKON NS 390 HIKON NS 520 HIKON NS 620 HIKON NS 730 HIKON NS 880 HIKON NS 1100 A B C A B C D A B C A B C D A B C D A B C D A B C D Screw Diameter mm Screw L/D Ratio Short Volume (Theoretical) cm Injection Weight(PS) g Injection pressure Mpa Screw stroke mm Screw Speed r/mn CLAMPING UNIT Clamp Tonnage KN Toggle Stroke mm Space Between Tie Bars mm 660X X X X X X X1100 Max. Mold Height mm Min. Mold Height mm Ejector Stroke mm Ejector Tonnage KN Ejector No. pc OTHERS Max. Pump Pressure Mpa Pump Motor Power KW Heater Power KW Machine Dimension (LXWXH) m 6.6X1.8X X2.1X X2.2X X2.3X X2.45X X2.9X X2.9X3.3 Machine Weight t Oil Tank Capacity L Specification HIKON ES 100 HIKON ES 130 HIKON ES 160 HIKON ES 220 Unit A B C A B C A B C A B C Screw Diameter mm Screw L/D Ratio L/D Short Volume (Theoretical) cm Injection Weight (PS) g Plasticizing Capacity g/s Injection Pressure Mpa Screw Speed r/min CLAMPING UNIT Clamping Force KN Toggle Stroke mm Space Between Tie-Bars mm 420 X X X X 580 Max. Mold Height mm Min. Mold Height mm Ejector Stroke mm Ejector Tonnage/ Force KN OTHERS Max. Pump Pressure Mpa Pump Motor Power KW Heater Power KW Machine Dimension (LXWXH) m 4.4 X 1.36 X X 1.45 X X X 1.65 X 2.25 Machine Weight t Oil Tank Capacity L Specification HIKON ES 270 HIKON ES 360 HIKON ES 420 HIKON ES 500 HIKON ES 650 Unit A B C A B C A B C A B C A B C D Screw Diameter mm Screw L/D Ratio L/D Short Volume (Theoretical) cm Injection Weight (PS) g Plasticizing Capacity g/s Injection Pressure Mpa Screw Speed r/min CLAMPING UNIT Clamping Force KN Toggle Stroke mm Space Between Tie-Bars mm 680 X X X X x 920 Max. Mold Height mm Min. Mold Height mm Ejector Stroke mm Ejector Tonnage/ Force KN OTHERS Max. Pump Pressure Mpa Pump Motor Power KW Heater Power KW Machine Dimension (LXWXH) m 7.21 X 1.99 X X 2.1 X X 1.84 X x 1.92 X x 2.25 x 2.61 Machine Weight t Oil Tank Capacity L
9 Contact : H.K. INDUSTRIES 3/23 Kirti Nagar, Industrial Area, New Delhi (INDIA) Phones : , , Fax : Mobile : , sumit@hikonindia.com hikonindus@yahoo.co.in For service & customer care contact : service@hikonindia.com Website : H.K. Industries is involved in continuos and innovative development to produce the latest technology plant. As such plant specification and design are subject to change.
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