Wetline Kit Training

Transcription

1 Wetline Kit Training

2 Table of Contents Dump Trucks Trailers Combo Systems Moving Floors Live Bottoms Low Boy and Inexpensive Combo System Salt and Sand Systems SEMS System Fan Drives Propane

3 Dump Truck & Trailer Application Guide

4 Table of Contents Dump Truck Wet Line System 2 Line 3 Dump Truck Wet Line System 3 Line 4 Dump Truck Manual Transmissions 5 Dump Truck Allison Automatic Transmissions 6 Dump Trailer Wet Line System 2 Line 7 Dump Trailer Wet Line System 3 Line 8 Dump Trailer Manual Transmission 9 Dump Trailer Allison Automatic Transmissions 10 Combination Moving Floor / Dump Trailer Application Dump Truck / Trailer Accessories Hydraulic Hoses 16 Hose Barb Clamps Ball Valves 17 Hydraulic Quick Couplers 18 Misc. Popular Connectors 19 Dump Truck Mobile Cylinders 20 Types of Trailer Cylinders 21 Dump Trailer Cylinders 22

5 Dump Truck Two Line System Air Lines Suction Hose Low Usage Applications Only Standard Service Life High Pressure Hose

6 Dump Truck Three Line System Air Lines Suction Hose Return Line Hose Highly Recommended Best Service Life High Pressure Hose

7 Dump Truck Manual Transmissions 489XFAHX-A3XK 8 Bolt Std. Mount Air Shift 489XFAHX-S3XK 8 Bolt Std. Mount Combo Valve 489GFAHX-A3XK 8 Bolt Metric Mount Air Shift 489GFAHX-S3XK 8 Bolt Metric Mount Combo Valve See Chelsea Application Guide for Complete Listing Tip: For KW / Peterbilt & Sterling Trucks use 5 Arrangement C102D T Without Air Shift C102D-25-1AS T With Air Shift SMA50 Saddle Mount Aluminum 50 Gallon Tank SMS50 Saddle Mount Steel 50 Gallon Tank

8 Dump Truck Allison Automatic Transmissions 277XGFJP-S5RB Allison 4500 Series 277XBFJP-S5XD Allison 4500 Series 277XSFJP-S5RB Allison 3500 Series 277XBFJP-S5XD Allison 3500 Series See Chelsea Application Guide for Complete Listing C101D-25 C101D-25-AS T Without Air Shift T With Air Shift G R-4S T Without Air Shift G R-4S-AS T With Air Shift Note: 3 Line System Only No Exceptions In Cab Controls Must Have Return to Neutral SMA50 Saddle Mount Aluminum 50 Gallon Tank SMS50 Saddle Mount Steel 50 Gallon Tank

9 Dump Trailer Two Line System Air Lines Suction Hose Low Usage Applications Only Standard Service Life High Pressure Hose

10 Dump Trailer Three Line System Air Lines Suction Hose Return Line Hose Highly Recommended Best Service Life High Pressure Hose

11 Dump Trailer Manual Transmissions 489XFAHX-A3XK 8 Bolt Std. Mount Air Shift 489XFAHX-T3XK 8 Bolt Std. Mount Combo Valve 489GFAHX-A3XK 8 Bolt Met. Mount Air Shift 489GFAHX-T3XK 8 Bolt Met. Mount Combo Valve See Chelsea Application Guide for Complete Listing Tip: For KW/ Peterbilt & Sterling Trucks Use 5 Arrangement C T Without Air C AS T With Air Shift URA50 Up Right Aluminum 50 Gallon Tank URS50 Up Right Steel 50 Gallon Tank URP Up Right Poly 50 Gallon Tank

12 Dump Trailer Allison Automatic Transmissions 277XBFJP-T5RB Allison 4500 Series 277XBFJP-T5XD Allison 4500 Series 277XGFJP-T5RB Allison 3500 Series 277XGFJP-T5XD Allison 3500 Series See Chelsea Application Guide for Complete Listing C101D T Without Air C101D25-AS T With Air Shift C102D T Without Air C102D-25-AS T With Air Shift Note: Many C102 s will not fit when using an Allison Transmission the alternative is to shaft drive the pump URA50 UP Right Aluminum 50 Gallon Tank URS50 UP Right Steel 50 Gallon Tank

13 Combination Moving Floor / Dump Trailer System Air Lines Return Line Raise Note: Where the application readings show a continuous pressure reading of 3000 PSI, the pump will need to be matched to the pressure requirement. Moving floors and live bottom trailers do not require 3000PSI continuous pressure. The RV is set for 3000 PSI to get the floor or motor moving. Lower High Pressure Line

14 Combination Moving Floor / Dump Trailer 489XQAHX-A3XK 8 Bolt Std. Mount Air Shift 489XQAHX-T3XK 8 Bolt Std. Mount Combo Valve 489GQAHX-A3XK 8 Bolt Met. Mount Air Shift 489GQAHX-T3XK 8 Bolt Met. Mount Combo Valve Refer to the Chelsea Application Guide for Complete Listing PTO to 125% of engine Speed PGP051 4B ODT SRP 7/8" 13T 25 BI T PGP051 4B MIX SP 7/8" 13T 25 CCW T Double Filter Length 50AT225CN2500N 1 ¼ O-Ring 50A5225CN25DDN 1 ¼ NPT

15 Combination Moving Floor / Dump Trailer ACVA10 Combo Valve

16 Dump Truck / Trailer Accessories S X With Auto Kick Out and Spring Return T X Without Auto Kick Out and No Spring Return U X With Auto Kick Out and No Spring Return Note: S&T Option is most common for Dump Trucks U most common in Dump Trailers Combo Valve With Pressure Switch Allison Transmissions S With Auto Kick Out and Spring Return T Without Auto Kick Out and Spring Return Caution: Never leave any valve in the down position while driving. [Always return to the neutral position] Chelsea Combo Valve Console X ASK 17 & ASK 49 Air Shift Kit Only Used with Chelsea Comb Valve Option to Shift the Pump Commercial C101&C102 Commercial G101&G102

17 Dump Truck / Trailer Accessories Commercial Pump Support Brace (Works with XK and Fuller Transmissions Note: A Pump brace is Required on all C102 Pumps to Support the pump to the Transmission ASK Air Shift Kit Used with Chelsea Combo Valve Option to Air Shift the C102 Pump VP In-cab Air Control with Detent in the raise and lower Positions: VP In-cab Air Control with Spring Return to Neutral Joy Stick VP Up Back /Left Right Controls Spring Return to Neutral

18 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable Fittings High Pressure Hoses Uses 43 Series Crimp Fittings

19 Hose Barb / Clamps / Ball Valves Hose Barb ¾ Male Pipe to ¾ Hose Barb Male Pipe to 1 Hose Barb ¼ Male Pipe to 1 ¼ Hose Barb ¼ Male Pipe to 1 ½ Hose Barb ½ Male Pipe to 1 ½ Hose Barb Hose Clamps 88HC-12 88HC-16 88HC-20 88HC-24 ¾ Hose Clamp 1 Hose Clamp 1 ¼ Hose Clamp 1 ½ Hose Clamp Ball Valves XV520P-16 1 Ball Valve XV520P-20 1 ¼ Ball Valve XV520P-24 1 ½ Ball Valve

20 Hydraulic Quick Coupler Wing Nut Coupler ¼ ½ Matching Nipple ¼ ½ Complete Assembly ¼ ½

21 Misc. Connectors Reducers ½ to ½ to 1 ¼ ¼ to ¼ to ¾ Pipe Nipple ¼ x 1 ¼ Pipe Nipple ½ x 1 ½ Pipe Nipple x 1 ½ Pipe Nipple Male Connector ¾ Pipe to ¾ 37 Deg. JIC Pipe to 1 37 Deg. JIC ¼ Pipe to 1 ¼ 37 Deg. JIC Male Pipe Adapter ¾ Male Pipe to 1 Female Swivel Male Pipe to 1 ¼ Female Swivel ¼ Male Pipe to 1 ¼ Female Swivel Street Elbow 1 ¼ CD 1 ¼ Male Pipe X 1 ¼ Female Pipe 1 ½ CD 1 ½ Male Pipe X 1 ½ Female Pipe

22 Misc. Connectors O-Ring Hollow Hex Head Plug HP05-12 ¾ O-Ring HP O-Ring HP ¼ O-Ring HP ½ O-Ring NPT Hollow Hex Head Plug 01HP-12 ¾ NPT 01HP-16 1 NPT 01HP-20 1 ¼ NPT 01HP-24 1 ½ NPT 01HP-32 2 NPT

23 Dump Truck Cylinders Dump Truck Max Lifting Model # Application PSI Capacity S53DC ft ,441 S63DC ft ,935 S63DC ft ,935 S63DC ft ,685 S63DC ft ,685 S63DC ft ,685 S74DC ft ,570 S74DC ft ,570 S74DC ft ,570 Note: Application varies between Body Manufacturers 2500 PSI Direct Heil Replacement Cylinders

24 Types of Dump Trailers

25 Dump Trailer Cylinders Dump Trailer Max Lifting Model # Frame Hybrid Frameless PSI Capacity S84DC ft ,034 S84DC ft ,034 S84DC ft ,034 S85DC ft ,034 S85DC ft ,034 S85DC ft 38ft ,034 S85DC ft ,034 S95DC ft ,235

26 Moving Floor Application Guide

27 Table of Contents Keith Specifications 3-5 PTO Driven Schematic 6 Front Mount Engine Mount Schematic 7 PTO s and Pump for PTO Driven System 8 Packer Pump for Front Mount Engine Driven System 9 Hydraulic Tanks and Filtration 10 Hoses 11 Quick Couplers 12 Misc Connectors 13

28 Keith Set Up Note: Keith shows Poppet Style Quick Connects / Most trailers often have Wing Type Quick Connects

29 Keith Start Up Procedures

30 Keith Wet Line

31 Moving Floor System PTO Driven System Bulk Head To start the moving floor simply engage the PTO To stop the moving floor disengage the PTO

32 Moving Floor Front Mount Engine Bulk Head

33 PTO Driven Manual Transmissions [Eaton] 489XQAHX-A3XK 8 Bolt Std. Mount Air Shift 489XQAHX-V3XK 8 Bolt Std. Mount Air Shift Less Hoses 489GQAHX-A3XK 8 Bolt Metric Mount Air Shift 489GQAHX-V3XK 8 Bolt Metric Mount Air Shift Less Hoses Tip: For KW / Peterbilt & Sterling Trucks use 5 Arrangement Automatic Transmissions [Allison] 277XGFJP-B5XK 10 Bolt Standard 2/4 Bolt Flange 277XGFJP-B5RB 10 Bolt Standard 4 Bolt Flange 277XDFJP-B5XK 10 Bolt Rotatable 2/4 Bolt Flange 277XDFJP-B5RB 10 Bolt Standard 4 Bolt Flange See Chelsea Application Guide for Complete Listing Pump With Relief Built In PGP051 2/4B NPT SP 7/8" 13T 25 RV T Parker Commercial Pump Without Built In Relief Valve PGP051 4B MIX SP 7/8" 13T 25 Keith Standard T Parker Commercial

34 Manual or Automatic Transmissions Front Mounted Engine PGPLS076 4C SF SP 1 1/4" K T Parker Commercial Activation Switch Kit Parker Commercial

35 Tanks & Filtration URA50 UP Right Aluminum 50 Gallon Tank URS50 UP Right Steel 50 Gallon Tank SMA50 Side Mount Aluminum SMS50 Side Mount Steel FSP415-5AF4H

36 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable Fittings High Pressure Hoses Uses 43 Series Crimp Fittings

37 Hydraulic Quick Coupler Wing Nut Coupler ¼ ½ Matching Nipple ¼ ½ Complete Assembly ¼ ½

38 Misc. Connectors Reducers ½ to ½ to 1 ¼ ¼ to ¼ to ¾ Pipe Nipple ¼ x 1 ¼ Pipe Nipple ½ x 1 ½ Pipe Nipple x 1 ½ Pipe Nipple Male Connector ¾ Pipe to ¾ 37 Deg. JIC Pipe to 1 37 Deg. JIC ¼ Pipe to 1 ¼ 37 Deg. JIC Male Pipe Adapter ¾ Male Pipe to 1 Female Swivel Male Pipe to 1 ¼ Female Swivel ¼ Male Pipe to 1 ¼ Female Swivel Street Elbow 1 ¼ CD 1 ¼ Male Pipe X 1 ¼ Female Pipe 1 ½ CD 1 ½ Male Pipe X 1 ½ Female Pipe

39 Live Bottom Application

40 Table of Contents Live Bottom Without Flow Controls Live Bottom With Flow Controls PTO & Pump Required Tanks & Filtration Hydraulic Hoses Hydraulic Quick Couplers Misc. Connectors

41 Live Bottom Without Flow Control

42 Live Bottom With Flow Control

43 Live Bottom Wetline System Bulk Head To start the live bottom simply engage the PTO To stop the live bottom disengage the PTO

44 PTO and Pump Required Manual Transmissions [Eaton] 489XQAHX-A3XK 8 Bolt Std. Mount Air Shift 489XQAHX-V3XK 8 Bolt Std. Mount Air Shift Less Hoses 489GQAHX-A3XK 8 Bolt Metric Mount Air Shift 489GQAHX-V3XK 8 Bolt Metric Mount Air Shift Less Hoses Tip: For KW / Peterbilt & Sterling Trucks use 5 Arrangement Automatic Transmissions [Allison] 277XGFJP-B5XK 10 Bolt Standard 2/4 Bolt Flange 277XGFJP-B5RB 10 Bolt Standard 4 Bolt Flange 277XDFJP-B5XK 10 Bolt Rotatable 2/4 Bolt Flange 277XDFJP-B5RB 10 Bolt Standard 4 Bolt Flange See Chelsea Application Guide for Complete Listing Pump With Relief Built In PGP051 2/4B NPT SP 7/8" 13T 25 RV T Parker Commercial

45 Tanks & Filtration URA50 UP Right Aluminum 50 Gallon Tank URS50 UP Right Steel 50 Gallon Tank SMA50 Side Mount Aluminum SMS50 Side Mount Steel FSP415-5AF4H

46 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable Fittings High Pressure Hoses Uses 43 Series Crimp Fittings

47 Hydraulic Quick Coupler Wing Nut Coupler ¼ ½ Matching Nipple ¼ ½ Complete Assembly ¼ ½

48 Misc. Connectors Reducers ½ to ½ to 1 ¼ ¼ to ¼ to ¾ Pipe Nipple ¼ x 1 ¼ Pipe Nipple ½ x 1 ½ Pipe Nipple x 1 ½ Pipe Nipple Male Connector ¾ Pipe to ¾ 37 Deg. JIC Pipe to 1 37 Deg. JIC ¼ Pipe to 1 ¼ 37 Deg. JIC Male Pipe Adapter ¾ Male Pipe to 1 Female Swivel Male Pipe to 1 ¼ Female Swivel ¼ Male Pipe to 1 ¼ Female Swivel Street Elbow 1 ¼ CD 1 ¼ Male Pipe X 1 ¼ Female Pipe 1 ½ CD 1 ½ Male Pipe X 1 ½ Female Pipe

49 Low Boy Application

50 Table of Contents Live Bottom Without Flow Control 3 Live Bottom With Flow Control 4 Live Bottom Wetline Kit 5 PTO and Pump Required 6 Hydraulic Tanks and Filtration 7 Hoses 8 Quick Couplers 9 Misc Connectors 10

51 Low-Boy System

52 Low-Boy Connection Wing Type

53 Low-Boy Wet Line System P20 Pump Optional Bulk Head Relief Valve is generally built into the Valve on a Low- Boy trailer. If the trailer does not have a relief valve use RPL100A inline relief.

54 Low-Boy System Dump Pump Bulk Head

55 PTO and Pump Required Manual Transmissions [Eaton] 489XFAHX-A3XK 8 Bolt Std. Mount Air Shift 489XFAHX-V3XK 8 Bolt Std. Mount Air Shift Less Hoses 489GFAHX-A3XK 8 Bolt Metric Mount Air Shift 489GFAHX-V3XK 8 Bolt Metric Mount Air Shift Less Hoses Tip: For KW / Peterbilt & Sterling Trucks use 5 Arrangement Automatic Transmissions [Allison] 277XBFJP-B5XK 10 Bolt Standard 2/4 Bolt Flange 277XBFJP-B5RB 10 Bolt Standard 4 Bolt Flange 277XBFJP-B5XK 10 Bolt Rotatable 2/4 Bolt Flange 277XBFJP-B5RB 10 Bolt Standard 4 Bolt Flange See Chelsea Application Guide for Complete Listing Pump PGP020 2/4B NPT SRP 7/8" 13T T Parker Commercial Dump Pump C102D T Without Air Shift C102D-25-1AS T With Air Shift

56 Tanks & Filtration URA50 UP Right Aluminum 50 Gallon Tank URS50 UP Right Steel 50 Gallon Tank SMA50 Side Mount Aluminum SMS50 Side Mount Steel FSP415-5AF4H

57 Hydraulic Hoses Suction and Return Line Uses 88 Series Reusable Fittings High Pressure Hoses Uses 43 Series Crimp Fittings

58 Hydraulic Quick Coupler Wing Nut Coupler ¼ ½ Matching Nipple ¼ ½ Complete Assembly ¼ ½

59 Misc. Connectors Reducers ½ to ½ to 1 ¼ ¼ to ¼ to ¾ Pipe Nipple ¼ x 1 ¼ Pipe Nipple ½ x 1 ½ Pipe Nipple x 1 ½ Pipe Nipple Male Connector ¾ Pipe to ¾ 37 Deg. JIC Pipe to 1 37 Deg. JIC ¼ Pipe to 1 ¼ 37 Deg. JIC Male Pipe Adapter ¾ Male Pipe to 1 Female Swivel Male Pipe to 1 ¼ Female Swivel ¼ Male Pipe to 1 ¼ Female Swivel Street Elbow 1 ¼ CD 1 ¼ Male Pipe X 1 ¼ Female Pipe 1 ½ CD 1 ½ Male Pipe X 1 ½ Female Pipe

60 2010 Parker Hannifin Corporation HY19-THC/LIT/01/US Date of Issue Parker Hannifin Corporation 595 Schelter Rd Lincolnshrie, IL phone fax Your Local Authorized Parker Distributor