Proudly built in the USA. Owner smanual TC-420 withdropsides Hoist, Sub-Frame, and Dump Body

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1 Proudly built in the US Owner smanual TC-0 withdropsides Hoist, Sub-Frame, and Dump Body TruckCraft Corporation Chambersburg, P Copyright c 00

2 TruckCraft Corporation Rev. - - //0 I-0 TRUCKCRFT CORPORTION Molly Pitcher Hwy. S. Chambersburg, Pa. 0 Tel Phone..00 Fax.. "WHERE WORKMNSHIP IS EVERYTHING" Table of Contents Preface.. Ordering Repair Parts Safety Information.. Certifying and Labeling Chassis-Cabs. Mounting Instructions Maintenance... Parts List.. Warranty. The TruckCraft hoists are designed for use with TruckCraft s and aluminum dump bodies.

3 TruckCraft Corporation Rev. - - //0 I-0 Preface Read and understand all sections of this manual prior to installing or operating the TruckCraft hoist. This manual contains information for the installation, operation, and maintenance of the TruckCraft TC-0, TC-0, and TC-0 Hoist, Sub-Frame and Dump Body. Proper care and operation of the unit will assure years of dependable service. Your local TruckCraft Dealer will instruct you in its general operation. TruckCraft Corporation will be glad to answer any questions that may arise regarding the operation of your unit. Ordering Repair Parts When service is necessary, your local TruckCraft dealer can provide assistance. lways obtain original TruckCraft replacement parts from your dealer. Substitute items could affect the performance and warranty of the unit. If you cannot locate a dealer near you, contact TruckCraft Corporation. When ordering parts the dumper assembly serial number, pump serial number and description or part number of parts needed are required. The dumper serial number is located on the drivers side of the front face (behind truck cab) of the dumper body. The pump serial number is located on the top of the valve block. Dumper Serial Number: Pump Serial Number: Date of Purchase: Purchased From: TruckCraft Telephone #00.. or..00 TruckCraft Fax #.. Method of shipping parts to be specified such as customer pickup, UPS, Common Carrier, Parcel Post or ir Freight. ll orders to be confirmed in writing, or faxed, to insure proper understanding of request. Having preventative maintenance parts on hand could save valuable time. Improvements and Changes Because TruckCraft strives to continually improve our products, we reserve the right to make changes and improvements wherever practical, without obligation to make those same changes or improvements to the equipment already sold. Photographs used in this manual may not be upto-date with current design changes.

Safety Information Observe the following safety procedures during the use of the hoist and dump body: Before operating read and understand all information furnished with your hoist and in this manual.

Never exceed the rating of the hoist, truck, axles, or tires. Make certain the load is evenly distributed. TruckCraft Corporation Rev.

4 Safety Information Observe the following safety procedures during the use of the hoist and dump body: Before operating read and understand all information furnished with your hoist and in this manual. Keep hands, feet and clothing away from moving parts. Keep hinge pins and bushings well greased-inspect regularly for proper operation during rotation. Never exceed the rating of the hoist, truck, axles, or tires. Make certain the load is evenly distributed. TruckCraft Corporation Rev. - - //0 I-0 Never work under a raised body unless the body is supported by blocking or propped in the raised position. lways unload the body prior to using the prop. Operate the hoist only when the truck is on a firm, level surface. lways inspect the area FIGURE around the truck for safe dumping prior to operating the hoist. Do not move the truck with the body in a raised position. lways release the tailgate pins prior to raising the dump body when it is loaded. The tailgate pins should not be released with a load against the tailgate. Store the remote control in a location that assures that no object can come in contact with the raise button unintentionally. Before raising the dumper, check for adequate overhead clearance. Be alert for overhead electrical wires. lways ensure that the red warning light is off, indicating that the body is all the way down, before operating the truck. Regularly check and tighten all fasteners to the recommended torque values in the Torque Chart shown below. Maximum hydraulic pressure is factory set at 00 PSI. Tampering Torque Chart - Steel Fasteners with this setting can damage hydraulic components and result in system failure. Use automatic transmission fluid in the hydraulic reservoir. Check regularly and keep clean. FIGURE FIGURE Size Grade (Lb-Ft) Grade (Lb-Ft) /-0-0- /- - - /- - - / / / /

5 TruckCraft Corporation Rev. - - //0 I-0 Certifying and Labeling Chassis-Cabs after mounting TruckCraft dump body New chassis-cabs are supplied by the manufacturer with incomplete vehicle documentation (IVD). ccording to the National Highway Traffic dministration, NHTS, regulations a manufacturer is a person who performs a manufacturing operation on a new incomplete vehicle. Final Stage Manufacturer is a person who performs such manufacturing operations on an incomplete vehicle that it becomes a complete vehicle. It is the responsibility of this Final Manufacturer to affix an approved label to the vehicle certifying that the vehicle meets all applicable Federal Motor Vehicle Safety Standards. Regulations also require certification in many instances when mounting a dump body on a used chassis-cab. It is strongly recommended that anyone contemplating mounting a TruckCraft dump body and not familiar with the regulations obtain a copy of the National Truck Equipment ssociation s, NTE s, Vehicle Certification Guide. Thoroughly read and understanding all sections of this guide before attempting to certify a completed vehicle. The Guide, free to NTE members, costs $ and can be purchased on the NTE website, Below are answers/recommendations to key certification questions: ) If the end-user purchases a new cab-chassis and mounts the dump body, does the completed vehicle need to be certified? Per the NTE Guide page B, When the ultimate customer purchases an incomplete vehicle and installs additional equipment, he becomes, in effect, a manufacturer and thus is subject to the certification and registration requirements of the ct. ) What must an end-user/manufacturer do in order to be able to certify a completed vehicle? Per the NTE Guide pages C and C, Chapter, all manufacturers need to register with the NHTS on form ( CFR ) - a copy of which is included in the book. ) Will the chassis-cab safely handle the weight of the dump body and payload? The Incomplete Vehicle Manual usually contains information on calculating maximum completed vehicle weights and acceptable horizontal and vertical combined centers of gravity for compliance to the Federal Motor Vehicle Safety Standards. If not supplied with the chassis-cab, this information should be obtained from the truck dealer and calculations need to be performed to make sure limits are not exceeded. Based on the maximum axle weight limitations, calculations should also be run to determine the maximum payload capacity of the dump body.

6 TruckCraft Corporation Rev. - - //0 I-0 ) What are the steps to certifying and labeling the completed vehicle? Chapter, pages F through F, of the NTE Guide outline this procedure when certification is within the guidelines of the Incomplete Vehicle Manual. Certification labels, item #, can be purchased from the NTE in quantities of 00 labels per order. ) What are the Tire and Loading label requirements? Vehicles with a gross vehicle weight rating (GVWR) of 0,000# or less are required to have a Tire and Loading label. Chapter, H through H, of the NTE Guide outlines the procedure for calculating the data on this label. This label, item #0, can also be purchased in quantities of 0 from the NTE.

TruckCraft Corporation Rev. - - //0 I-0 Mounting Instructions CUTION: Verify lifting and support devices can support the hoist, sub frame, and dump body combined weight before picking up the assembly.

Truck manufacturers recommend that the subframe does not contact the top of the frame.

7 TruckCraft Corporation Rev. - - //0 I-0 Mounting Instructions CUTION: Verify lifting and support devices can support the hoist, sub frame, and dump body combined weight before picking up the assembly. The hoist, sub-frame and dump body are normally shipped assembled and ready to install on a truck frame-see Figure. Truck manufacturers recommend that the subframe does not contact the top of the frame. gap can be established by attaching / thick wooden strips on top of the frame or installing a spacer layer of adhesive backed, high strength neoprene rubber on top of the frame. However, solid connections between the truck frame and the sub-frame are required at the location where the hoist pins to the sub-frame. The solid connection is accomplished by installing steel spacers supplied with the kit between the truck frame and the subframe-see Detail.. Set the assembly on top of the frame or spacer and position it a minimum of. from the cab as shown above in Figure. The after-frame will need to be cut off if it exceeds.. Position the sub-frame mounting brackets along the sides of the frame in an area where the brackets do not interfere with existing frame bolts or hardware-see Figure. Flipping the brackets or moving to alternate holes drilled in the sub-frame usually eliminates interference. However, additional holes can be drilled in the sub-frame as required. Use shims supplied to fill any gaps between the mounting brackets and the frame or sub-frame. Mark the location for mounting holes in the frame and drill holes ( on TC0) / diameter for / grade bolts supplied.

TruckCraft Corporation Rev. - - //0 I-0 Caution: Be careful of wiring, brake lines, etc. inside frame when drilling. Install bolts, nuts and washers per hole and torque to 0 FT-LBS.

. Make sure all blocking and tie-downs used for shipping are removed. ctivated the remote control up button and carefully raise the body.

8 TruckCraft Corporation Rev. - - //0 I-0 Caution: Be careful of wiring, brake lines, etc. inside frame when drilling. Install bolts, nuts and washers per hole and torque to 0 FT-LBS.. Route control cable into cab and install remote control box in an area where the up button will not be unintentionally bumped.. Route power supply cable to battery and hook up leads to battery.. Make sure all blocking and tie-downs used for shipping are removed. ctivated the remote control up button and carefully raise the body. Do not reach under or place any body parts under the dump body. Raise the body up about half way to about 0 degrees from horizontal. Rotate the safety prop counterclockwise until it rests on the angle stop on the hoist-see figure. Carefully lower the hoist until the cross shaft of the hoist rests on the prop. Do not power down the hoist after the shaft rests on the prop. With the prop in this position it is now safe to work under the dump body. CUTION: The TruckCraft assembly is designed to bolt to the truck frame. No welding is required. Do not weld any part of this assembly to the truck frame. Openings have been provided in the side of the sub-frame for fuel tank fill spouts. If additional holes are required in the sub-frame, the holes must be a maximum of. in diameter and centered in the web. Never cut the top or bottom flanges of the sub-frame.. With the safety prop supporting the dump body and the truck level, check the depth of the oil in the hydraulic reservoir. The depth of the fluid in the tank at this position should be. Use automatic transmission fluid only to fill the reservoir to this level.

9 TruckCraft Corporation Rev. - - //0 I-0. pply grease at nine grease zerks: One on rod end of cylinder One on barrel end of cylinder Two on the cross shaft at the deck Two on the hoist cross shaft at the sub-frame mount One on each deck pivot hinge at rear of sub-frame One on the hoist link arm cross shaft Warning: Never use the safety prop to support a loaded deck. Never position yourself under a loaded deck.. Install the light, mount bracket and decal shown in figure on the dash inside the cab of the truck. Using the fuse holder, wire the light to the dump switch mounted on the front of the subframe across from the hydraulic reservoir. Use the schematic shown in figure to connect the wiring. Note: Wire not supplied by TruckCraft.. Place the two decals -0 and -0 inside the cab on the dash in an easy to read location. 0. Connect the marker light wiring harness to the truck wiring.. Push the remote control up button. Raise the hoist high enough to drop the safety prop back into its storage position. Cycle the hoist through the complete stroke of the telescope cylinder a couple times to make sure everything works properly.

10 TruckCraft Corporation Rev. - - //0 I-0 Maintenance. Depending on frequency of use, check hydraulic reservoir level and add oil. Periodically drain system and replace with clean oil. Use automatic transmission fluid only.. Depending on frequency of use, apply grease to all rotating parts at nine grease zerks.. Check to make sure that the bed up warning light illuminates when the bed begins to raise. djust switch or replace bulb as required.. Depending on frequency of use, check all bolts for proper tightness and torque.

Item Part # Rev Qty Name Material Weight D-0 F Sub-Frame Weldment. lbm P-0 - Cylinder.0 Bore x.0 Rod x 0.0 Stoke. lbm P-0 0 Hex Head Cap Screw.0- X.0 Gr ZP.0 lbm P-00 Nyl. Insert Lock Nut.0- Gr.

, Mounting Spacer. lbm 0 P-0 Hex Head Cap Screw.0- X.0 Gr ZP.0 lbm P-0 Hex Head Cap Screw.0- X.0 Gr ZP 0. lbm P-000 Flat Washer -. SS. - SS 0.0 lbm P-00 Hex Head Cap Screw /-nc X.

0 lbm B-0 - Hyd. Ftg.-Elbow 0 Steel -. JIC X # SE 0. lbm 0 P-0 - Hyd. Ftg.-Straight Steel -. JIC X # SE 0. lbm -00 _ Hyd. Hose. JIC Swivel x " 0. lbm -0 Hydraulic Hose.x0" 0.

11 Item Part # Rev Qty Name Material Weight D-0 F Sub-Frame Weldment. lbm P-0 - Cylinder.0 Bore x.0 Rod x 0.0 Stoke. lbm P-0 0 Hex Head Cap Screw.0- X.0 Gr ZP.0 lbm P-00 Nyl. Insert Lock Nut.0- Gr. - ZP 0. lbm P-000 Nyl. Insert Lock Nut.0- ZP. lbm B-00 Clamping Bar Bar/Plate. x.00 x.0. lbm P-00 - Hyd. Power Supply Monach Model #M lbm C-0 - Plate, Mounting Plate -. x. x.00. lbm C-0 - Weld., Mounting Spacer. lbm 0 P-0 Hex Head Cap Screw.0- X.0 Gr ZP.0 lbm P-0 Hex Head Cap Screw.0- X.0 Gr ZP 0. lbm P-000 Flat Washer -. SS. - SS 0.0 lbm P-00 Hex Head Cap Screw /-nc X.00, Grade, Zinc plated 0.0 lbm P-00 Lube Fitting Straight Drive,." 0.0 lbm D-0 C Hoist Weldment. lbm C-0 Prop Weldment. lbm P-0 Roll Pin -. X. SS. Ø X. 0 S.S. 0.0 lbm -0 Stick-on Cylinder bumper Purchased part 0.0 lbm B-0 - Hyd. Ftg.-Elbow 0 Steel -. JIC X # SE 0. lbm 0 P-0 - Hyd. Ftg.-Straight Steel -. JIC X # SE 0. lbm -00 _ Hyd. Hose. JIC Swivel x " 0. lbm -0 Hydraulic Hose.x0" 0. lbm -000 Body Switch Purchased 0.0 lbm Cabgaurd Weldments: D-00 Short Sides/Half Cab D-0 Short Sides/Quarter Cab D-00 Tall Sides/Half Cab D-0 Tall Sides/Quarter Cab Mount decals on both sides of deck or dump body approx. in area shown. 0 0 Item Part # Rev Qty Name Material Weight -0 Braided Duplex Power Cord /.0 lbm G. / Black-Red / '-" lg. -0 Light Decal luminum, 0-T 0.00 lbm -0 Mounting Bracket Purchased 0.00 lbm -00 Fuse Holder Purchased 0.0 lbm -000 Warning Light Purchased 0.00 lbm -0 - Decal / Caution/Safety Prop 0. lbm Decal / Danger Crush. Hazard Purchased Part 0.0 lbm P-00 - Hex Hd Cap Screw.0- X.00 Gr ZP. lbm D-0 - Spacer, Frame Mount Steel - Ga. x.0 x.0 0. lbm D-0 B Dump Body ss'y - ' 0. lbm D-0 Pivot Hinge Plate -. x. x.0. lbm B-0 Pivot Pin 0 CR Bar -. Dia. x.0 LG.. lbm D-0 - Mount Plate Steel -. x.0 x.00. lbm P-0 - Roll Pin -. X.00 SS. Ø X.00 0 S.S lbm B-00 Medium LOGO / Plastic Purchased lbm D-0 ngle, Frame Spacer HR Steel Bar -. x.0 x. Lg.. lbm 0 B-0 Large LOGO Decal - D Effects Purchased 0.00 lbm B-0 Decal Strips / Passengers Side Purchased Part 0.0 lbm D-0 - Decal, "Zeus" Purchased Part 0. lbm B-0 Decal Strips / Drivers Side Purchased Part 0.0 lbm D-0 - Decal, "Lift Here" Purchased Part 0.0 lbm Place serial number decal on front face of dump body near tailgate locking lever. 0 DETIL H Mount decals shipped loose in truck cab. Installer to mount items shown in Detail H inside cab of truck. H 0 "C" hoist raise port Flatbed Removed from This View. DESCRIPTION Removed cabgaurd & proto build revisions //00 Ship Loose Items Item P/N Qt'y P P 00 D 0 D 0 See view F-F for attachment location of hoses on cylinder. DETIL G Locate decal on side of sub-frame in area shown. "C" hoist lower port K C F F E G K C E Installer to hook power supply cable to battery. J J Ship mount plates and hardware loose. REMOVE LL BURRS, CHMFER, OR RDIUS CORNERS. TOLERNCES UNLESS OTHERWISE SHOWN: DECIMLS TWO PLCES.00 ±.00 THREE PLCES.000 ±.00 NGLES ± DO NOT SCLE DRWING. TITLE: SCLE: DTE: MTERIL: None SHEET OF PPR. BY: DRWN BY: DWG. NO. Molly Pitcher Highway Chambersburg, P FX -- WEIGHT Dump body, Hoist & Subframe TC-0.0 lbm //00 VIEW J-J GerryL D-0... DTE

Slide Spacer between hoist and flatbed stringer.

cylinder and to "C" hoist lower port on pump.

revisions //00 Dash Pilot Lamp Dump Switch DETIL D REMOVE

TOLERNCES UNLESS OTHERWISE SHOWN: Molly Pitcher Highway

000 ±.00 --00 NGLES ± DO NOT SCLE DRWING.

0 lbm SCLE: DTE: MTERIL: None //00 SHEET OF PPR.

.. DTE Fuse DETIL B VIEW K-K 0 B 0 SECTION - Hot Wire

12 Slide Spacer between hoist and flatbed stringer. 0 C DETIL C SECTION E-E D ttach 0" hose to this end of cylinder and to "C" hoist lower port on pump. 0 SECTION C-C ttach " hose to this end of cylider and to "C" hoist raise port on pump. 0 VIEW F-F DESCRIPTION Removed cabgaurd & proto build revisions //00 Dash Pilot Lamp Dump Switch DETIL D REMOVE LL BURRS, CHMFER, OR RDIUS CORNERS. TOLERNCES UNLESS OTHERWISE SHOWN: Molly Pitcher Highway DECIMLS Chambersburg, P. 0 TWO PLCES.00 ±.00 THREE PLCES.000 ± NGLES ± DO NOT SCLE DRWING. FX -- TITLE: WEIGHT Dump body, Hoist & Subframe TC-0.0 lbm SCLE: DTE: MTERIL: None //00 SHEET OF PPR. BY: DRWN BY: DWG. NO. GerryL D-0... DTE Fuse DETIL B VIEW K-K 0 B 0 SECTION - Hot Wire From Truck Electrical System Ground Connecting wiring by installer. Dump Bed Raised Lamp Wiring Diagram 0 djust lock nuts to open switch contacts when deck begins to rise off subfame. SECTION I-I I I

Item Part # Rev Qty Name Material Weight D-0 Fold Down Side Weld.-R. H.. lbm D-0 - Hinge Pin-Locking 0 S.S. -. Dia x. Lg. 0. lbm D-00 - Side Hinge Weldment. lbm D-0 - Hinge Pin 0 S.S. -. Dia x. Lg.. lbm D-0 Fold Down Side Weld.

0 Lg.. lbm D-0 Rear Hinge Weldment. lbm P-000 Flat Washer -. SS. - SS 0. lbm D-0 Cross Pin 0 S.S. -. OD x. Lg..0 lbm D-0 - Pivot rm 0 S.S. -. x. x.00. lbm D-0 - Connecting Link S.S. Barl, 0 -. x. x.. lbm D-0 - Locking Bar 0 S.

13 Item Part # Rev Qty Name Material Weight D-0 Fold Down Side Weld.-R. H.. lbm D-0 - Hinge Pin-Locking 0 S.S. -. Dia x. Lg. 0. lbm D-00 - Side Hinge Weldment. lbm D-0 - Hinge Pin 0 S.S. -. Dia x. Lg.. lbm D-0 Fold Down Side Weld. - L.H.. lbm D-00 - Tailgate Weldment. lbm P-00 Hex Head Cap Screw.- X. - SS. lbm P-00 Nyl. Insert Lock Nut -.- SS.- - S.S..0 lbm -000 Grommet,." Purchased 0.0 lbm 0 D-00 Tailgate Pin 0 S.S. -. Dia x.0 Lg.. lbm D-0 Rear Hinge Weldment. lbm P-000 Flat Washer -. SS. - SS 0. lbm D-0 Cross Pin 0 S.S. -. OD x. Lg..0 lbm D-0 - Pivot rm 0 S.S. -. x. x.00. lbm D-0 - Connecting Link S.S. Barl, 0 -. x. x.. lbm D-0 - Locking Bar 0 S.S. -.0 x.0 x 0.. lbm D-00 - Pin, Lever ttach 0 S.S. -. Dia x.0 Lg.. lbm D-0 Tailgate Lever Weldment. lbm P-00 Flat Washer / MS -. SS Stainless Steel, 0,." 0. lbm 0 D-00 - Rod, Threaded Ends 0 S.S. -.0 Dia. x 00.0 Long.0 lbm P-0 - Clevis Pin - S.S. -. Dia x. Use. Length 0. lbm P-00 - Clevis Pin - S.S. -.0 Dia x. Use. Length 0. lbm P-0 Roll Pin -. X. SS. Ø X. - S.S. 0.0 lbm P-0 - Roll Pin -. X. Steel. Ø X. Zinc Plated Steel 0.0 lbm P-0 Cotter Pin.Ø X.00 - SS 0.00 lbm P-0 - Roll Pin -. X.0 SS. Ø X.0 0 S.S. 0.0 lbm D-00 - Deck Weldment w/" Stringers. lbm D-0 - Link rm 0 S.S. -. x. x. 0. lbm D-0 - Clevis, Rod End - Weld..0 lbm 0 P-0 - Clevis w/ Pin-/- - Z. P. 0. lbm P-00 Hex Flange Nut.00-, Gr., Zinc Plated 0. lbm P-0 - Chain, Proof Coil -." X Links. lbm P-0 - Weld Ring w/ Chain Links 0. lbm P-0 - Bearing Iglide.0 ID x.0 Lg. Flanged Bearing 0.0 lbm -0 - Light, Clearance.0 Dia. LED Red Light.00 lbm Light, Clearance.0 Dia. LED Yellow Light 0.0 lbm P-0 - Vinyl Foam Grip Vinyl -.00 ID x. W x. Lg. - Black 0.00 lbm D-0 - Pin, Top Latch 0 S.S. -.0 Dia x. Lg.. lbm M-0 - Pipe, PVC - make from R-0. dia. sched. 0 PVC pipe x. Lg. 0.0 lbm H D H Item Part # Rev Qty Name Material Weight 0 P Nyl. Insert Lock Nut.0- ZP 0. lbm D-00 - Shaft Weldment. lbm D-0 Latch 0-T lum.,.0 Dia. Bar x.0 Lg.. lbm D-00 - Plate, Bearing Mount lum, 0-H -. x.0 x.. lbm P-0 - Roll Pin -. X.00 SS. Ø X.00 0 S.S lbm -00 IGLIDE Bearing,.00" Purchased Part 0. lbm P-0 - Bearing Iglide. ID x. Lg. Flanged Bearing 0.0 lbm D-0 - Handle 0 S.S. -.0 dia x. Lg. 0. lbm P-0 - Knob-.0 Dia lum thread x. Dp. 0. lbm P-000 Flat Washer -.0 SS.0 - SS 0. lbm 0 P-00 Hex Hd Cap Screw -.0- X. SS.0- X. - SS 0. lbm P-00 - Flat Washer -. SS. - S.S.-. ID X. OD 0.0 lbm P-0 Pin -# Hairpin Cotter Steel-ZP." Rd. 0.0 lbm D-0 - Weldment, Tailgate Pivot - L.H.. lbm P-00 Screw-Button Hd. Hex Socket Screw SS -/-0 x.0"lg,hex Socket 0.0 lbm D-0 - Shim - Thick 0-H lum.,.0 x.0 x. 0.0 lbm D-0 - Shim, Thin 0-H lum.,.0 x.0 x. 0.0 lbm P-0 Cotter Pin. Ø X.0 - SS 0.0 lbm P-0 Carriage Bolt -.- X SS.- X.00 - SS 0. lbm P-00 Flat Washer -. SS. - S.S lbm 0 P-00 Xmas Tree Clip Purchased 0.00 lbm M-0 Sleeve, Web, Black Use -00 X 0" long 0.00 lbm D-0 - Weldment, Tailgate Pivot - R.H.. lbm R-0 - Grip, Rectangular-Red vinyl Capplugs #VRF-0 x 0 x 0.00 lbm D-00 Pin.0 dia. X. luminum, 0-T 0.0 lbm P-00 Flat Washer -. Zinc Pl.. X." OD Zinc Plated 0.0 lbm P-0 - Cap, Vinyl. ID x.00 Lg lbm P-0 Roll Pin -. X. SS. Ø X. 0 S.S. 0.0 lbm -0 Spring Lee Spring #LC 0HJ 0 S 0.0 lbm D-0 - Bar, Lifting Reinforcement 0-T lum,. x. x.0. lbm 0 P-0 Hex Head Cap Screw.0- X.0 Gr ZP 0. lbm F C F DESCRIPTION Removed cabgaurd & proto revisions //00 DETIL D CENTER & BCK HINGES - (X) E DETIL C FRONT TWO HINGES E REMOVE LL BURRS, CHMFER, OR RDIUS CORNERS. TOLERNCES UNLESS OTHERWISE SHOWN: DECIMLS TWO PLCES.00 ±.00 THREE PLCES.000 ±.00 NGLES ± DO NOT SCLE DRWING. TITLE: Molly Pitcher Highway Chambersburg, P FX -- WEIGHT Dump Body ss'y - '. lbm SCLE: DTE: MTERIL: None //00 SHEET OF PPR. BY: DRWN BY: DWG. NO. GerryL D-0... DTE

0 0 0 SECTION - VIEW H-H J 0 0 0 J Use shims as required to

DETIL K K DESCRIPTION Removed cabgaurd & proto revisions

bearing working its way out of bushing. Typ. plcs.

TOLERNCES UNLESS OTHERWISE SHOWN: DECIMLS TWO PLCES.00 ±.

TITLE: Molly Pitcher Highway Chambersburg, P.

14 0 0 0 SECTION - VIEW H-H J J Use shims as required to align tailgate and tailgate pivot weldments. DETIL K K DESCRIPTION Removed cabgaurd & proto revisions //00 DETIL B FROM SHEET Punch ends of bushing to prevent bearing working its way out of bushing. Typ. plcs. 0 SECTION J-J REMOVE LL BURRS, CHMFER, OR RDIUS CORNERS. TOLERNCES UNLESS OTHERWISE SHOWN: DECIMLS TWO PLCES.00 ±.00 THREE PLCES.000 ±.00 NGLES ± DO NOT SCLE DRWING. TITLE: Molly Pitcher Highway Chambersburg, P FX -- WEIGHT Dump Body ss'y - '. lbm SCLE: DTE: MTERIL: None //00 SHEET OF PPR. BY: DRWN BY: DWG. NO. GerryL D-0... DTE

15 L DETIL L SECTION E-E 0 DETIL N N SECTION I-I DETIL G G SECTION F-F 0 O O SECTION O-O Using pilot hole in door plate, drill and ream. dia hole thru both plates for D-00 pin. 0 DESCRIPTION Removed cabgaurd & proto revisions //00 B (SEE SHEET ) M Use two of item# at this location and two on the far side. DETIL M 0 REMOVE LL BURRS, CHMFER, OR RDIUS CORNERS. TOLERNCES UNLESS OTHERWISE SHOWN: DECIMLS TWO PLCES.00 ±.00 THREE PLCES.000 ±.00 NGLES ± DO NOT SCLE DRWING. TITLE: SCLE: DTE: MTERIL: None //00 SHEET OF PPR. BY: DRWN BY: DWG. NO. Molly Pitcher Highway Chambersburg, P FX -- WEIGHT Dump Body ss'y - '. lbm GerryL D-0 I I... DTE

Page TO BE FREE FROM DEFECTS TruckCraft Corporation Molly Pitcher Hwy. S., Chambersburg, P 0 PRINTED IN U.S.. 00 TRUCKCRFT CORP. LBOR SHLL BE CONSIDERED UNLESS UTHORIZED BY THE MNUFCTURER.

16 Page TO BE FREE FROM DEFECTS TruckCraft Corporation Molly Pitcher Hwy. S., Chambersburg, P 0 PRINTED IN U.S.. 00 TRUCKCRFT CORP. LBOR SHLL BE CONSIDERED UNLESS UTHORIZED BY THE MNUFCTURER. CONSIDERED DEFECTS WITHIN THE SCOPE OF THE FOREGOING WRRNTY. NO CLIMS FOR RTED CPCITY OR THE IMPROPER USE OR PPLICTION OF NY PRODUCTS SHLL NOT BE RESONBLE TIME TO CORRECT THE DEFECT. DEFECTS FOLLOWING OPERTION BEYOND SUCH DEFECT OR DEFECTS WITHIN THE TWO YER WRRNTY PERIOD ND GIVEN TO BE DEFECTIVE IN MTERIL OR WORKMNSHIP, PROVIDED MNUFCTURER IS NOTIFIED OF MNUFCTURE, T MNUFCTURER S OPTION, NY PRT OR PRTS OF THE PRODUCT FOUND REPIR OR REPLCE T ITS OWN EXPENSE, F.O.B. THE PLCE OR PLCES OF SLE, LESE, RENTL, OR OTHER DISPOSITION OF SUCH PRODUCT, ND GREES ONLY TO IN MTERIL ND WORKMNSHIP FOR PERIOD OF TWO YERS FROM THE DTE OF INITIL TRUCKCRFT CORPORTION WRRNTS ECH D-ICER Zeus WRRNTY

Owner s Manual TC-515 with Reversed Hoist, Sub-Frame, Deck, & Hitch Mount

Owner s Manual TC-515 with Reversed Hoist, Sub-Frame, Deck, & Hitch Mount Proudly built in the USA Owner s Manual TC-55 with Reversed Hoist, Sub-Frame, Deck, & Hitch Mount TruckCraft Corporation Chambersburg, PA -800-755-87 Copyright c 0 www.truckcraft.com TruckCraft Corporation