Why? Faster To reduce the duration of the process
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1 BUTE Department of Construction Management and Technology Why? Faster To reduce the duration of the process Cheaper To reduce costs (where labour is expensive) Easier To reduce (heavy) manual work A machine makes the work of many workers: excavator (0,5 m 3 ) = 75 persons, tower crane (5 t, 50 m) = 140 persons 1
2 Choosing construction equipment considering: The aim of the machine the work to carry out the planned technologies The material / elements to work with The capacity needed The quality to achieve The conditions at the site The schedule The budget Heavy equipment Earthwork/ demolition Transportation Lifting Concrete equipment 2
3 Dozers, bulldozers A dozer is a tractor unit that has a blade attached to the machine s front. Wheel / Crawler dozer; Used for: Stripping top soil; Clearing vegetation; Shallow excavation; Spreading and grading soil; Ripping of rock. 3
4 Dozers, bulldozers Dozers, bulldozers ripper 4
5 Dozers, bulldozers, ripper Loaders A loader is one machine in common use to pick up excavated material. It consists of a crawler or wheeled tractor with a shovel or a bucket mounted in front. 5
6 Loaders Bucket capacity from less than 1 m 3 up to 15m 3 Scrapers, graders Are self-loading, transporting machines used for general leveling of plane surfaces; To excavate and haul away large volumes; Can cut the soil layers from cm. A scraper is a combination machine, it loads, hauls and discharges material. Graders are multipurpose machines used for finishing, bank sloping,ditching, spreading, leveling and light stripping operations. 6
7 Scrapers, graders Excavators To excavate earth and load it into trucks or deposit it; Variations: Crawler-mounted: slow, but can operate on soft soil; Wheel-mounted (rubber tires): moves faster and can travel on public roads; Operated by hydraulics; Operated by ropes; Several types 7
8 Excavators: Power shovel / face shovel Operates from a flat, prepared surface; Works above the tracks, against a face or a bank; It digs by pushing the soil away. Excavators: Power shovel / face shovel 8
9 Excavators: Pull shovel / backactor / backhoe (hoe) The main difference is in the position of the bucket (the reverse to that of the power shovel); It is designed to dig below the level of the machine; It digs by pulling the load toward the power unit. Excavators: Pull shovel / backactor / backhoe (hoe) Bucket capacity: 0,2 m 3-1,7m 3 9
10 Excavators: Pull shovel / backactor / backhoe (hoe) Excavators: backhoe loader The combination of a backhoe and a loader 10
11 Excavators: backhoe loader Excavators: Dragline an attachment used on a crane boom It consist of a dragline bucket and some cables; The machine is operated by pulling the bucket toward the power unit. It does not dig to as accurate as a pull shovel, but it has larger working range; It is suited to digging below water level and in mud / quicksand; It is used in mines. 11
12 Excavators: Dragline Working range: m Excavators: Dragline Bucket capacity up to m 3 12
13 Excavators: Clamshell A hinged bucket used on a crane boom Used for vertical excavating above and below ground level; Hung from a lattice-boom of a crawler crane or hydraulic clamshell buckets on hydraulic hoes; Special clamshell buckets for slurry walls. Excavators: Clamshell 13
14 Excavators: compact excavators Work in narrow places even in buildings Excavators: compact excavators Work in narrow places even in buildings 14
15 Drills and pile drivers Pile drivers may consist of a drop, mechanical or vibratory hammer; Drop hammer; Single-acting hammer, double-acting hammer; Diesel-hammer; Hydraulic impact hammers, hydraulic drivers; Vibratory pile drivers. Drills for creating piles and anchors. Drills and pile drivers 15
16 Compacting machines: The backfilled soil, gravel is to be compacted to prevent distortion, settlement or softening; Backfill and compact always in layers! Types: Static weight roller; Vibrating roller; Vibrating plate; Impact plate; Freefall hammer; High speed compactor. Demolition equipment: Loaders and excavators; Hydraulic operated equipment. 16
17 The aim is to lift construction material / elements / structures; Lift greater loads and / or to greater heights; Types: Pulley and hoisting tackle; Cranes: mobile crane / tower crane / portal crane; Elevators; Other machines, equipment. 17
18 Pulley and hoisting tackle: Simplest lifting machines ; Operated by hand or an engine (electric motor or diesel engine) Material of ropes: Natural hemp; Plastic fibers; Steel cable. Pulley and hoisting tackle: 18
19 Mobile cranes: Have 3 sections: Base frame mounted on crawler tracks or wheels; Superstructure / power unit; Boom. Mobile cranes: Base: Crawler-mounted: have greater capacity, but slow (8-10 km/h) prohibited to use public roads; Wheeled: move faster (on public roads too), but need outriggers for lifting and have smaller capacity; Boom: Lattice-boom: slow to mount / demount; Telescopic-boom: rapid and easily operated by hydraulics. 19
20 Mobile cranes: Load capacity depends on: The stability of the footing; The strength of the boom (vary with boom length and extensions); The counterweight (the manufacturers specify standard and maximum counterweight). The working range is limited by the boom length and the length of the hoist cable. Mobile cranes: Load capacity diagram 20
21 Mobile cranes: Mobile cranes: 21
22 Mobile cranes: accident Tower cranes: Provide high lifting height and good working radius; Takes up a very limited area on the site; Has a vertical tower with a jib: Top-slewing (fixed tower) swing circle mounted at the top of the tower; Bottom-slewing (slewing tower) swing circle located under the tower. 22
23 Tower cranes: The main differences between top-slewing and bottom slewing cranes are in the setup and dismantling procedures and in lifting height. Bottom-slewing: self-erecting or fast erecting shorter because its revolving base Top-slewing: requires more time (one day or more) and the assistance of other equipment (a mobile crane) to set up. Tower cranes: 23
24 Tower cranes: Tower cranes: 24
25 Tower cranes: Tower cranes: Generally the crane stands on a foundation (mat foundation or piles) Other types: Rail-mounted (can travel with a load); Crawler-mounted (has smaller capacity); Tied-in crane (is tied in to the building); Climbing crane (inside a very tall building). 25
26 Tower cranes: Portal cranes: It is associated with stockyard e.g. for precast concrete elements, where lifting facilities are required. The portal legs are mounted on rail tracks; The bridge is lattice frame construction; The portal beam supports an electric hoist travelling on wheels. 26
27 Elevators (hoists), other machines: Elevators are usually used after the loadbearing structures are ready, for lifting smaller loads and workers. Other machines: Truck cranes; Fork-lift trucks; Hydraulic excavators; Etc. Elevators (hoists), other machines: 27
28 Elevators (hoists), other machines: 28
29 Transportation range: On site short range; Off site long range; Material to be transported: Solid elements (e.g. beams, bricks, doors, etc.); Loose material (e.g. gravel, soil, cement etc.); Fluid material (e.g. water, concrete etc.); Fluids Pumps Water and mud pumps: For dewatering and clearing; In wells. Cement pumps: To transfer cement (or plaster etc. in a form of a powder) using compressed air. 29
30 Pumps Concrete pumps: Only for fluid concrete; Mechanical pump capacity 40m 3 /h distance h: 300 m, v: 40 m; Hydraulic pump capacity 120 m 3 /h distance h: 600 m, v: 300 m; Squeeze pump capacity 30 m 3 /h, distance h: 130m, v: 40 m; Screw pump capacity 100 m 3 /h, distance h: 40 m, v: 60 m. Pumps 30
31 Pumps Trucks: Trucks are hauling units that provide relatively low hauling costs because of their high travel speeds; Trucks are described in terms of: Total number of wheels and driven wheels; Capacity (m 3 ) or payload (t); Net weight empty, maximal weight, axle loads; Engine power (kw/hp), speed; Measures, turn radius. 31
32 Trucks: 32
33 Mixing concrete: Ready-mixed concrete (off site); On-site mixing. Placing concrete: Buckets; Hand / power buggies, wheelbarrows; Chutes and drop pipes; Belt conveyors; Concrete pumps. Consolidating and finishing: Vibrators (internal, surface and form vibrators); Placing concrete: Bucket Wheelbarrow Chute Pump 33
34 Ready-mixed concrete Conctrete is mixed in a central batch plant and transported to the site; Ready-mixed concrete Transit-mix trucks / mix trucks 34
35 On-site mixing Only in cases when ready-mixed concrete is not available or the quality of the concrete is irelevant; Using a smaller mixer or a mixing plant. 35
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