Safe-Away Product Catalogue

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1 Safe-Away Product Catalogue For a safer way to access and egress from earthmoving and mining equipment Through innovation we provide improved safety and efficiency

2 Table of Contents Introduction 3 Ladders Electric/Hydraulic Model D 4 Model LX 5 RotorStep G 6 RotorStep GM 7 RotorStep S 8 RotorStep L 9 RTV-L 10 RTV-LNS 11 RTV-LSSE 12 SWING 13 24H 14 Manual Model ML 15 Electric Model EL-CF 16 Model EL-V 17 Emergency Model EE (Emergency Escape) 18 Model EF (Emergency Folding) 19 Custom Design Model EL-KT 20 Stairway Electric/Hydraulic RT45 21 RTV-B 22 RTV-CF 23 RTV-S 24 VHS 25 Safe-Away 2009 Series Power Pack Safe-Away 2009 Series Power Pack 26 Diagnostics and Data Logging 27 Page 2

3 Hedweld Group of Companies Hedweld Group of Companies consists of Hedweld Engineering Pty Ltd, Hedweld USA Inc. and Mecensol Pty Ltd. Hedweld has established itself as a world leader in the design and manufacture of mining equipment. Hedweld is known for its Trilift range of workshop component handling equipment and the Safe-Away range of Ladder and Stairway Access Systems. Hedweld markets and distributes a range of technologically advanced, innovative products specifically designed for the mining and earthmoving industries. Both product ranges offer high quality products specifically designed to improve safety and efficiency within these industries. Safe-Away Product Range Safe-Away Ladder and Stairway Access Systems provide innovative and technologically advanced access options specifically designed for the mining and earthmoving industries. These high quality products are designed to improve safety and efficiency within these industries. Exporting worldwide to countries including Canada, South Africa, South America, China and USA, Safe-Away is the market leader in mining equipment access systems. The Safe-Away designed and manufactured range of access systems offer improved safety for maintenance and operational personnel accessing and egressing from mining and heavy earthmoving vehicles. Access solutions are available for most makes and models of trucks, dozers, loaders, graders, scrapers, shovels, excavators and drill rigs. To keep pace with the ever changing developments in heavy machinery design, Safe-Away works closely with Original Equipment Manufacturers (OEMs) to custom design new and innovative products to make vehicle access safer and more time efficient. Safe-Away has gained recognition as a supplier of reliable access equipment to OEMs globally. Safety Efficiency Innovation Hedweld s Safe-Away range of Access Systems improve safety by reducing the hazards associated with boarding mining and earthmoving equipment. By replacing traditional boarding methods with Safe-Away Access Systems, personnel can access equipment easier while carrying objects, therefore reducing downtime. Using the latest design techniques and technology we pride ourselves on being at the forefront of innovation. Through innovation we provide improved safety and efficiency Page 3

4 Electric/Hydraulic Ladder Model D The Safe-Away Model D Ladder has been designed specifically for use on large mining and earthmoving equipment such as loaders, but has been adapted to suit other forms of mobile machinery as well as static equipment. Electro-hydraulically controlled, the ladder retracts high above the ground to work within the confines of the vehicle, minimising damage or distortion when the machine is in use. Model D Ladder shown fitted to truck l Drills l Trucks l Loaders l Excavators l Rubber Tyre Dozers l Equipment up to 2300mm deck height l In cab control panel with digital display l 3,000 point event data log with download Microsoft Excel using the supplied SLA to l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 4

5 Electric/Hydraulic Ladder Model LX The Safe-Away Model LX Ladder has been designed to provide safe access for operation & maintenance personnel to large mining and earthmoving equipment. Two pairs of hydraulically powered parallel arms retract the ladder vertically for convenient stowage when the machine is operational. To further protect the ladder from physical damage, the ladder s electrical system can be interconnected with the park brake and slewing mechanism to ensure the machine cannot be operated until the ladder is fully retracted. Model LX Ladder shown fitted to excavators l Shovels l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 5

6 Electric/Hydraulic Ladder RotorStep G The Safe-Away RotorStep G Retractable Ladder has been designed to provide safe access for the operators and maintenance personnel of graders used in the heavy mining and earthmoving industries. The ladder is electro-hydraulically controlled and rotates through an arc of 180 to the upright, parked position to protect it from physical damage while the grader is in use. The RotorStep G will operate with the cab door fully open or fully closed and when parked will not obstruct an operators vision. l Cat 16G and H Series Graders l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use Model Rotor Step G Ladder in raised position Page 6

7 Electric/Hydraulic Ladder RotorStep GM The Safe-Away RotorStep G (M Series) Retractable Ladder has been designed for the Cat 16M Series Graders to provide safe access for operational and maintenance staff. The ladder is electro-hydraulically controlled and rotates through an arc of 180 to the upright, parked position to protect it from physical damage while the grader is in use. The compact nature of the RotorStep mount ensures the improved visibility, that is offered by the redesigned cab, is not compromised when the ladder section is raised during grader operation. l Cat16M Series Graders l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l As another safety addition, the door safety switch is connected to the cab door to ensure the ladder doesn t operate when the door is opened. Model Rotor Step GM Ladder shown in raised position Page 7

8 Electric/Hydraulic Ladder RotorStep S The Safe-Away RotorStep S Retractable Ladder has been designed to provide safe access for the operators and maintenance personnel of scrapers used in the heavy mining and earthmoving industries. The ladder is electro-hydraulically controlled and rotates through an arc of 180 to the upright, parked position to protect it from physical damage while the scraper is in use. A rotating platform section provides the walkway between the cab and the ladder and is also parked in an upright position when the scraper is operational. l Scrapers l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l As another safety addition, the door safety switch is connected to the cab door to ensure the ladder doesn t operate when the door is opened. Model RotorStep S Ladder shown fitted to a scraper Page 8

9 Electric/Hydraulic Ladder RotorStep L The Safe-Away RotorStep L has been designed to provide a low maintenance, ergonomic and safe access for the operators and maintenance personnel of trucks or excavators in the heavy mining and earthmoving industries. The ladder retracts through 180 to a vertical position above the truck bumper leaving maximum clearance under the bumper on the truck. RotorStep L in the retracted position l Excavators l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l As another safety addition, the door safety switch is connected to the cab door to ensure the ladder doesn t operate when the door is opened. RotorStep L in motion Page 9

10 Electric/Hydraulic Ladder RTV-L The Safe-Away Raise To Vertical Model L Retractable Ladder has been designed to improve safety for operator and maintenance staff when accessing large earthmoving equipment employed in the mining industry. The ladder box is designed for mounting the hydraulic Power Pack in a horizontal position within the ladder box. This overcomes the need for finding a mount location for a vertical Power Pack on the truck. To reduce the possibility of physical damage, the Model RTV-L Ladder is retracted vertically above the ground when the machine to which it is fitted is operational. l Trucks l Loaders l Equipment up to 1900mm deck height l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Model RTV-L Ladder shown fitted to truck Page 10

11 Electric/Hydraulic Ladder RTV-LNS The Safe-Away Raise To Vertical Model LNS Retractable Ladder has been designed to provide safer access for the operation and maintenance personnel of large mining equipment. To reduce the possibility of damage, a simple robust hydraulic actuator controlled by the remote Power Pack, raises the ladder to a vertical position when the machine is operational. l Trucks l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Model RTV-LNS Ladder shown fitted to truck Page 11

12 Electric/Hydraulic Ladder RTV-LSSE The Safe-Away Raise To Vertical Model LSSE Retractable Ladder has been designed to provide safer access for the operation and maintenance personnel of large mining and earthmoving equipment. To reduce the possibility of damage, a simple robust hydraulic actuator controlled by the remote Power Pack, raises the ladder to a vertical position when the machine is operational. Model RTV-LSSE Ladder shown in the up position l Cat 24M Series Graders l Trucks l Loaders l Small Excavators l Equipment up to 2000mm deck height l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l As another safety addition, the door safety switch is connected to the cab door to ensure the ladder doesn t operate when the door is opened. Page 12

13 Electric/Hydraulic Ladder SWING The Safe-Away SWING Access Ladder has been designed for heavy mining and excavation machinery to provide a low maintenance access system that will comply with step type ladder standards 65 for access and egress. The ladder is electro-hydraulically controlled to provide an automatic three step process: swing up, retract in & lower to cradle. The ladder is protected from mechanical damage when raised to the fully retracted position. Model SWING Ladder l Dozers l Shovels l Excavators l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 13

14 Electric/Hydraulic Ladder 24H The Safe-Away Cat 24H Grader Access System has been specifically designed to provide safe and convenient access for operators and maintenance personnel accessing the 24H grader. Hydraulically operated, the 24H Ladder folds neatly within the frame when the grader is in use. Incorporated into the ladder design is a special mounting frame for fitting directly to the 24H. Cat 24H Access System shown lowered and retracted l Cat 24H Graders l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l As another safety addition, the door safety switch is connected to the cab door to ensure the ladder doesn t operate when the door is opened. Page 14

15 Manual Ladder Model ML The Safe-Away Model ML Ladder is a manually operated ladder that has been designed as a secondary access option to improve safety for operators and maintenance personnel working with drill rigs or other equipment only requiring simple, manually operated access. The ML ladder can be easily raised or lowered by one person from the deck area or from the ground. When not in use the ladder is retracted to a vertical position above the ground to reduce the possibility of physical damage. l Drill Rigs l Small Earthmoving Equipment l Equipment up to 1760mm deck height Ladder Features l Manual operation l Comes pre-assembled and ready to fit l Easily operated from the ground or deck l Retracts to vertical position for storage Model ML Ladder in the up position Page 15

16 Electric Ladder Model EL-CF The Safe-Away Electric Centre-Fold Ladder (EL-CF) has been designed to provide a simple access solution for use on smaller haul type trucks and earthmoving equipment used in the mining, earthmoving and civil works industries. Without the need for a hydraulic power pack, the electric centre-fold ladder is simple to install and utilises a simple on board control system without compromising the safety features of a Safe-Away Access System. Model EL-CF in motion l Small Haul Trucks (up to 100 tonne payload) l Civil Works Plant and Equipment l Earthmoving Plant and Equipment l Quarrying Plant and Equipment Ladder Features l In cab membrane touch pad panel controlling the up and down ladder function with an audible alarm when the ladder is in motion. l The operational voltage range for the actuator is 12VDC to 24VDC with a continuous current draw of 10A to a maximum 15A. Operating temperature range for the actuator is -40 C to 85 C. l Built-in system protection includes: reverse battery connection protection, PCB over temperature cut out and stop motion due to abnormal ladder load. l A park brake interlock provides additional protection by ensuring the ladder can t be lowered until the park brake is set and automatically raising the ladder when the park brake is l An optional emergency stop can be fitted to stop the ladder at any point in the raise/ lower cycle. Motion can be resumed by pressing a directional button. l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 16

17 Electric Ladder Model EL-V The Safe-Away Electric V Ladder (EL-V) has been designed to provide a simple access solution for use on smaller wheel loaders used in the mining, earthmoving and civil works industries. Without the need for a hydraulic Power Pack, the Electric V Ladder is simple to install and utilises a simple onboard control system without compromising the safety features of a Safe-Away Access System. Model EL-V Ladder in motion l Civil Works Plant and Equipment l Earthmoving Plant and Equipment l Quarrying Plant and Equipment Ladder Features l In cab membrane touch pad panel controlling the up and down ladder function with an audible alarm when the ladder is in motion. l The operational voltage range for the actuator is 12VDC to 24VDC with a continuous current draw of 10A to a maximum 15A. Operating temperature range for the actuator is -40 C to 85 C. l Built-in system protection includes: reverse battery connection protection, PCB over temperature cut out and stop motion due to abnormal ladder load. l A park brake interlock provides additional protection by ensuring the ladder can t be lowered until the park brake is set and automatically raising the ladder when the park brake is l An optional emergency stop can be fitted to stop the ladder at any point in the raise/ lower cycle. Motion can be resumed by pressing a directional button. l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 17

18 Emergency Ladder Model EE (Emergency Escape) The Safe-Away Model Emergency Escape Ladder is designed as a complete module to be installed on existing walkways or platforms. It serves as part of the handrail section until the ladder is required. The linked ladder sections concertina together to form a solid block inside the mount. In an emergency, the gate type mount cover is opened and the ladder is pushed out. As the ladder falls it expands to the open position, ready for descent to the ground. l Excavators l Shovels l Loaders l Wheel Dozers Ladder Features l Simple to use in an emergency. l Available in various lengths up to 6600mm. l Comes pre-assembled and ready to fit. l Compact and convenient storage. Step 1 Step 2 Step 3 Step 4 Release lock Open gate Push ladder out Descend Page 18

19 Emergency Ladder Model EF (Emergency Folding) The Safe-Away Model Emergency Folding Ladder is a reliable, simple to use, manually operated ladder hinged in two halves with a minimum of moving parts. It is designed for quick evacuation from an excavator cab to the ground in the event of an emergency. A foot-operated latch releases the top pivoting section of the This upper ladder section will hinge over to the lowered position, which is assisted by a hydraulic cylinder accumulator strut controlling the descent of the l Excavators Ladder Features l Simple to use in an emergency. l Available in various lengths up to 6600mm. l Comes pre-assembled and ready to fit. l Ideal secondary ladder in an emergency. Model EF Ladder shown fitted to excavator in the up and down positions Page 19

20 Custom Design Ladder Model EL-KT This Safe-Away Electric Ladder (Model EL-KT) is designed for use on the Komatsu HD605, HD455, HD785 and HD985 trucks. This specific design provides safer access for the operation and maintenance personnel of the small Komatsu trucks. Model EL-KT Ladder l Komatsu HD605, HD455, HD785, HD985 Trucks Ladder Features l In cab membrane touch pad panel controlling the up and down ladder function with an audible alarm when the ladder is in motion. l The operational voltage range for the actuator is 12VDC to 24VDC with a continuous current draw of 10A to a maximum 15A. Operating temperature range for the actuator is -40 C to 85 C. l Built-in system protection includes: reverse battery connection protection, PCB over temperature cut out and stop motion due to abnormal ladder load. l A park brake interlock provides additional protection by ensuring the ladder can t be lowered until the park brake is set and automatically raising the ladder when the park brake is l An optional emergency stop can be fitted to stop the ladder at any point in the raise/ lower cycle. Motion can be resumed by pressing a directional button. Page 20

21 Stairway RT-45 The Safe-Away Raise To 45 Retractable Stairway consists of a pivoting bottom stairway section which raises to an approximate angle of 90 to the upper stairway. It has been designed to improve safety for operation and maintenance staff when accessing large earthmoving equipment employed in the mining industry. When fitted to a truck, the hydraulically controlled stairway section retracts above the bumper to reduce the possibility of physical damage. l Trucks l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Model RT-45 Stairway shown in the retracted position fitted to a truck Page 21

22 Stairway RTV-B The Safe-Away Raise To Vertical Model B Retractable Stairway, has been designed to improve safety for operator and maintenance staff when accessing large earthmoving machines employed in the mining and earthmoving industries. When the machine is operational the RTV Model B Stairway retracts to a vertical position to reduce the possibility of physical damage. The 45 stairway offers easier access for maintenance personnel when accessing the vehicle while carrying tools. Model RTV-B Stairway shown fitted to loader l Trucks l Loaders l Excavators l Equipment up to 3000mm deck height where 45 stairway access is required l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 22

23 Stairway RTV-CF The Safe-Away Raise To Vertical Model Centre Fold Retractable Stairway is a variation on the Raise To Vertical Model B Stairway. It is designed to provide a compact access system for use on mining machinery requiring access to high levels. The hinged centre section folds as it rises to the vertical position at half the height of a standard RTV Model B Stairway. The 45 stairway offers easier access for maintenance personnel when accessing the vehicle while carrying tools. Model RTV-CF Stairway shown in the retracted position fitted to excavator l Shovels l Loaders l Excavators l Equipment up to 4900mm deck height where 45 stairway access is required l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 23

24 Stairway RTV-S The Safe-Away Raise To Vertical Model S Retractable Stairway has been designed to improve safety for operator and maintenance staff when accessing large earthmoving equipment employed in the mining industry. To reduce the possibility of physical damage, the Model RTV-S Stairway is retracted to a vertical position above the ground when the machine is operational. The 45 stairway offers easier access for maintenance personnel when accessing the vehicle while carrying tools. Model RTV-S Stairway shown fitted to truck l Trucks l Loaders l Equipment up to 2300mm deck height where 45 stairway access is required l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 24

25 Stairway VHS The Safe-Away Variable Height Stairway has been designed to improve safety and access for operational and maintenance personnel working on drill rigs. Due to the height variations in drill rig positioning, the stairway treads will automatically compensate for stairway angles between 29 & 45 to the horizontal. The stairway operation is electro-hydraulically controlled. When the drill rig is operational or mobile the Model VHS is retracted to the horizontal position. The Variable Height Stairway offers easier access for maintenance personnel when accessing the vehicle and while carrying tools. Model VHS shown fitted to a Drill Rig l All brands of Drill Rigs l Equipment up to 3200mm deck height l In cab control panel with digital display l 3,000 point event data log with download l An operational access-courtesy light l A park brake interlock provides additional l An optional oil heater is available for use l An optional Inhibit Kit that can be used to control vehicle functions such as (but not limited to) slew and propel on excavators, propel on electric drive trucks and blade inhibit on graders. Page 25

26 Safe-Away Power Pack Series 2009 Safe-Away 2009 Series Power Pack The Safe-Away 2009 Series Power Pack offers users a simplified operating system for the control of the Safe-Away range of Ladder and Stairway Access Systems. New features include a simplified electrical harness configuration, redesigned in cab control, new power pack control board and an upgraded hydraulic manifold. A software driven main control board is at the heart of all Safe-Away Access System operations, including raise and lower timings. Diagnostics and error reporting can be accessed directly from the in cab control digital display. Operational history data logs can be downloaded to a USB memory stick via direct connection to the in cab control. l All hydraulically operated Safe-Away Access Systems Features l The new in cab control panel features touch pad raise and lower functions, an LCD alarm display with access system status reports, audible and visual errors alarms, alarm reset and optionally activated coded menu access to operational history data. l A new software driven control card offers simplified access system control. Upgrading of existing power packs is made easy via an optional 2009 series control card and in cab control retrofit kit. l A 3,000 point data log provides users with access to system diagnostics. A USB port allows easy download of the logged data for review via a laptop or desktop PC. Page 26

27 Safe-Away Power Pack Series 2009 Diagnostics and Data Logging The Safe-Away 2009 Series Access Control System includes a data logging capability which allows the simple download of logged data pertaining to the day to day operations of the access system. All events including raising and lowering of the ladder or stairway and fault indications are time and date stamped to provide a sequential record of all access system operations. The diagnostics and data logging capability is a standard feature with all Safe-Away 2009 Series Access Systems. The Microsoft Excel interface file is loaded on the USB key that is supplied with every access system. This file is required to generate reports and view the downloaded data log from the in cab controller. From this Microsoft Excel interface file, users are able to view the last 3,000 events. Easy 3 step process: 1. Download data log from in cab control 2. Load to Microsoft Excel interface file 3. View & diagnose log data Features l USB 2.0 connectivity for ease of download l Data log is a small downloadable file for ease of transfer to laptop or PC for long term file management. l Microsoft Excel spreadsheet interface for easy analysing. l Data presented in summary view and complete data log. l Microsoft Excel spreadsheet interface allows additional sorting of the complete log for personalised report development. Page 27

28 Also manufacturers and suppliers of: Contact Information Hedweld Engineering Pty Ltd 13 Russell Rd, Mt Thorley NSW 2330 Phone Fax SAFETY EFFICIENCY INNOVATION Designed to provide improved safety & efficiency when accessing earthmoving and mining equipment Hedweld Engineering Pty Ltd ABN HWSA A

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