AutoSteer Installation Guide

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1 AutoSteer Installation Guide Covers AutoSteer (IK# Rev A) installation on the following MFWD tractors: JD-8100 JD-8200 JD-8300 JD-8400 JD-8110 JD-8210 JD-8310 JD-8410 JD-8120 JD-8220 JD-8320 JD-8420 with solid MFWD axles AutoFarm NOVARIANT INC Willow Road, Menlo Park/CA P# Rev /2004 1

2 Introduction This installation guide specifies the correct mounting positions for all the AutoSteer brackets and hardware on the machine. Refer to an AutoFarm Wheeled Tractor Installation Manual for full details on cable connections, AutoSteer system startup and calibration. Attention Tighten all screws, bolts, nuts, hose connections and cable connections after final assembly of AutoSteer system on machine. Special Requirements The tractor must be equipped with Power Beyond ports before starting your AutoSteer installation. If the tractor does not have a factory installed power beyond, you must order and install the John Deere power beyond accessory kit before starting the AutoSteer installation. 2

3 Special Tools Required 1. Soft brush 2. Clean rags 3. Oil collection pan (for collecting oil when hose connections are opened) Metric open wrenches Metric socket wrenches up to 24mm 3

4 Installation Kit Overview JD-8000 MFWD Tractor Steering Cable P# Wheel Angle Sensor Kit JD-8000 P# Cab Box & Monitor Bracket Assy. P# AutoSteer Valve Assy. P# Valve Bracket Assy Install Guide P# Hydraulic Hose Kit with Adapters JD-8020 P# Cable Routing Hardware P# P# Rev. A 11/2004

5 General Installation Sequence 1. Install the roof array on cab roof and rout antenna cables down the back of the cab and into the cab under the rear window 2. Install the monitor 3. Install the cab box and power cable 4. Connect the monitor cable and antenna cables on cab box 5. Install the AutoSteer valve 6. Install all the hydraulic hoses 7. Install the steering cable between cab box and valve 8. Install the wheel angle sensor on front axle 9. Connect the cable between the valve and the wheel angle sensor 10. Check all hose and cable connections 11. Turn on the engine and check manual steering right and left and check for oil leaks. 12. Turn on the Cab Box and verify if AutoSteer display is working 13. Select wheeled tractor for vehicle type when prompted 14. Adjust the wheel angle sensor for correct counts between a hard left and hard right turn 15. Verify if the wheels turn right and left in AutoSteer calibration mode. 16. Follow complete AutoSteer calibration procedures before delivering machine to customer. 5

6 Roof Array Installation 6

7 Mounting Points for Roof Array on Tractor Cab Roof Remove these two M16 bolts for mounting the Roof Array Cab Roof 7

8 Roof Array Identification GPS L1 antenna Cable connectors that will be connected to the Cab Box Antenna cables (4x) Mount for radio wip antenna GPS L1 antenna LEFT SIDE OF TRACTOR RIGHT SIDE OF TRACTOR GPS L1/L2 antenna ROOF ARRAY 8

9 Roof Array Installed Secure the roof array using the two original tractor bolts through these holes Install the roof array with the single GPS antenna on the right side of the tractor RIGHT LEFT 9

10 Radio Antenna Radio Modem Wip Antenna Roof array 1. Install the radio wip antenna on the roof array as shown above 2. Remember to install rubber ring between the antenna and the base mount. 3. Hand tighten the antenna onto the threaded base. Do not use tools. WARNING! To avoid electrical shock hazard, the wip antenna must be removed from the cab roof before transporting the tractor on a truck or trailer and before driving the tractor under low objects and electrical power lines. 10

11 Routing Antenna Cables Cab roof Rout the antenna cables down from the left side of the roof and secure with cable ties & clamps Cable entry point (rubber plug) 11

12 Cable Entry into Cab Rout the antenna cables into the cab through an existing rubber plug under the left side of rear window GPS antenna cables going from Cab Box to Roof Array Note: The steering cable that goes from the cab box to the valve and wheel angle Sensor can exit the cab at the same point or you can use similar entry point under the right side of the rear window. 12

13 Monitor & Cab Box Installation 13

14 Monitor & Cab Box Mounting Position Right Side Cab Post Locate the two threads on the right side cab post That will be used for mounting the bracket that holds The monitor & cab box. Threads for Mounting Bracket 14

15 Assembling the Monitor & Cab Box bracket Slider bracket for the cab box Mounting bolts (for securing to cab post) Slider bracket for the monitor Phillips screws with lock nuts (4x) ¼-20 flat Head Phillips screws With nuts (4x) Assemble the slider brackets onto the main bracket using the parts and screws shown above. Do this pre assembly before installing inside the tractor cab. Main bracket for monitor and cab box 15

16 Monitor & Cab Box Bracket Installation Slider bracket for installing the monitor arm M10 Bolts & washers Mount the bracket over the two threads in the position shown using the two M10 bolts & washers provided Slider bracket for installing the cab box 16

17 Assembling the Monitor Arm AutoFarm Monitor Slider plate Mounting Plate Adjustable Monitor Arm 1. Mount the monitor onto the adjustable arm as shown above. 2. The monitor is secured to the mounting plate with three nuts. 17

18 Monitor & Cab Box Installed in Tractor Cab Right side Cab post Red Kill Switch must always be depressed when driving the tractor on roads or public areas On/Off Switch Monitor Installed Cab Box Installed Brightness Adjustment knob 18

19 Wheel Angle Sensor Installation 19

20 Wheel Angle Sensor Assembly Connector for cable Wheel angle sensor (potentiometer) Bracket for the wheel angle sensor Short bolts that will thread into existing fender threads on right side wheel knuckle Linkage arm (adjust length to 6.5 Between centers) This hole is for mounting on existing bolt on differential housing Linkage rod (adjust length to 14.0 between centers) Longer bolts & nuts for alternative mounting method for knuckle bracket Knuckle bracket Hole for securing the cable with cable te Pre-assemble the wheel angle sensor with the linkages and brackets as shown above. Do not tighten bolts and nuts because they will require adjustments after being installed on the tractor s front axle. Note: kit shown above is for the MFWD solid front axle. For tractors equipped with ILS front suspension you must use a different installation kit and wheel angle sensor. 20

21 Wheel Angle Sensor Remove this bolt on right side of the differential housing on right side of front axle (JD-8000). You will use this same bolt for securing the wheel angle sensor bracket. Wheel angle sensor Long bolts & nuts Mount the bracket under the wheel knucle in the position shown. Right side of front axle 21

22 Wheel angle Sensor Final Assembly & adjustments Linkages Wheel angle sensor Cable 1. Mount the wheel angle sensor and linkages as shown above 2. Connect the cable to the sensor (see cable identification figure in this manual) 3. Adjust the arm & rod lengths to obtain between 3400 and 3800 counts from the wheel angle sensor during steering calibration procedure 3. Check if wheel angle sensor has sufficient travel for hard left and hard right turns. 4. Tighten all nuts and bolts. 22

23 Wheel Angle Sensor Assembly (through 11/2004) Cable Wheel angle sensor Linkages Bracket on knuckle Bracket for wheel angle sensor AutoSteer systems shipped through 11/2004 use the wheel angle sensor assembly pictured above. Instructions: 1. Install the wheel angle sensor bracket on the front axle differential housing in the position shown. 2. Install the auxiliary bracket on the right side wheel knuckle in the position shown using the two bolts provided in the kit. 3. Install the linkages as shown above. 4. Connect the steering cable to the wheel angle sensor connector 5. Adjust linkage arm length to obtain between 3200 and 3800 counts during steering calibration 6. Check if wheel angle sensor has sufficient angular travel for full right and full left turns. 7. Tighten all screws and nuts 23

24 AutoSteer Valve Installation 24

25 Mounting the Valve Bracket behind the Tractor Valve Bracket JD-8000 Secure the valve bracket with three bolts provided or use existing bolts. Rear tractor frame 25

26 Valve Position on Bracket Valve bracket Rout the hydraulic hoses to front axle and steering unit through here Socket Head Screws (3x) Mount the valve on top of the bracket in position shown. Secure with the three long socket head screws provided. 26

27 Hose Connections on the AutoSteer Valve Connect to Left steer cylinder on front axle Connect to Right steer cylinder on front axle Connect to tractor steering unit on the port that sends oil to the Right steer cylinder (hose connector not shown) Connect to Load Sense port on tractor power beyond Connect to tractor steering unit on the port that sends oil to the Left steer cylinder Connect to Return (or tank) port on tractor power beyond Connect to Pressure port on tractor power beyond Connect the hydraulic hoses between the AutoSteer valve and the tractor steering system according to the connections shown above. 27

28 Installing the Pressure Transducer Connector for cable Pressure transducer for detecting manual steering pressure ¼ NPT Elbow Adapter AutoSteer valve Install the pressure transducer in the position shown above. Use the 90 degree elbow adapter so that the pressure transducer is in a protected position close to the valve. Use Teflon tape on the threads to prevent oil leaks (you can use liquid thread sealer if you prefer). 28

29 Steering Hose Installation 29

30 AutoSteer Hose Kit Identification Your AutoSteer installation kit is supplied with all the necessary hoses and adapters to complete the installation on the tractor. Connect these ends to tractor Pressure on tractor P T Connect these ends to the AutoSteer valve at the ports identified at left LS Return on tractor Tractor Steering Unit Right Load Sense on Tractor Steer In hoses SR Teflon tape for NPT threads ¼ NPT elbow for pressure transducer Tractor Steering Unit Left SL Right steering cylinder on tractor Left steering cylinder on tractor RIGHT LEFT Steer Out hoses Use these 45 degree adapters to align the AutoSteer steer out hoses with the tractor hoses Note: The hose kit above (P# Rev. A) is used on both the JD-8000 MFWD solid axle and JD-8000 ILS tractors. The adapters with a red cross are only used on the JD-8000 ILS installation and are not required for the JD-8000 MFWD solid axle installation. 30

31 Connecting Hoses to Power Beyond on Tractor Return Hose Alternative position for connecting the Load sense hose without using a quick coupler AutoSteer Valve Load Sense Pressure Port Quick Coupler Pressure hose Return/Tank Port Quick Coupler Load Sense Quick Coupler Position (part not shown) 1. The hydraulic oil supply for the AutoSteer valve is obtained from the Power Beyond system on the tractor. 2. Check if the power beyond system is installed and available on the tractor. 3. The power beyond system can be purchased as a kit from your local John Deere dealer and must already be installed on the tractor before you start the AutoSteer installation. 4. Locate the power beyond ports at the back left side of the tractor as shown in picture above and next page. 5. Rout the three hoses (pressure/return/load sense) between the AutoSteer valve and the power beyond outlets. 6. Connect the hoses to the power beyond quick couplers and the AutoSteer valve. 7. Secure the hoses with cable ties away from moving parts. 31

32 Identifying the Power Beyond Quick Couplers on the Tractor Pressure Quick Coupler Load Sense Quick Coupler Return/Tank Quick Coupler Image above obtained from John Deere installation manual for Power Beyond Kit 32

33 Routing the steer in and steer out hoses Valve bracket AutoSteer hoses before connecting to the valve The four AutoSteer steering hoses (steer in and steer out) must be routed under the tractor cab between the AutoSteer valve at the rear and the left side of the engine just ahead of the cab where the manual steering hoses are located. 33

34 Cab window Hoses will pass under the cab and come out here Remove this cover on the left side of the tractor just in front of the cab in order to rout the steering hoses under the cab. 34

35 Original right and left Steering hoses that will Be opened to connect the AutoSteer hoses Remove this bracket and pull back the electrical harness to gain access to the original tractor steering hoses 35

36 Connecting Steer In and Steer Out hoses to the tractor Steering system Connect the right and left Steer In hoses to the two steering hoses that go to the steering unit on the tractor Steering Unit (Orbitrol) Connect the right and left Steer Out AutoSteer hoses to the two steel lines going to the steering cylinder on the front axle. Instructions: 1. Open the tractor steering lines at the point where the two flexible hoses connect to the two steel lines going to the front axle. 2. Connect the four AutoSteer hoses as shown above. Right steering hoses must be connected to right steering lines while Left steering hoses must be connected to left steering lines. 3. Check for oil leaks after final assembly and after tractor engine has been turned on and steered. 36

37 Steering Cable Identification Connect to pressure transducer & solenoids on AutoSteer valve Connect to Proportional (blue) valve on AutoSteer valve Connect to Wheel Angle Sensor On front axle Connects to Cab Box The steering cable sends electrical steering commands from the cab box to the main AutoSteer valve to turn the tractor wheels. Connect the cable between the cab box and the steering valve according to the connector identifications shown above. Rout the cable away from hot or moving parts and secure with cable ties. 37

38 Calibration and Tuning Notes Select Wheeled Tractor option during initial AutoSteer setup and calibration. Measure all the lever arm distances and input the values during AutoSteer setup and calibration procedure. If the hydraulic system is correctly installed and the pressure transducer has been calibrated, then the system should easily switch from AutoSteer Mode to Manual Steer Mode when you try to turn the steering wheel in AutoSteer mode. 38

39 AutoFarm NOVARIANT INC Willow Road Menlo Park/CA 39

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