High Performance Off-road

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1 High Performance Off-road M.KI Bodies for Tractor Tippers. Trailer Services Technology

2 2 M.KI Tipper Truck Bodies Contents. M.KI Rear-axle Tippers for Construction Sites and Quarries. 3 Introduction 3 Rear-axle Tippers for Construction Site Motor Vehicles. 4 Rounded Steel Body with an Optimised Centre of Gravity. 5 Testing and Production 5 The Schmitz Cargobull Trailer Plant in Gotha (D). 6 Tipping Stability and Wear Resistance Start at the Vehicle Development Stage. 7 The Body 7 Universal Subframe for Tipper Bodies. 8 Body Kit for Ready-To-Use Fitting. 11 Accessories and Fittings 13 Services 15 Technical Specifications 9 Chutes and Pendulum Tailgates 11 Rear Bumper Devices and Body 13 Our Services for Your Vehicle. 15 Body Programme for Construction Site Work. Details. from 6 x 4 to 8 x Trough Coverings for Road Safety. 12 Accessories for Wheels, Access and 14 Contact 16 Dimensions & Data. Hydraulics. 14 Your Contacts.

3 3 M.KI Tipper Truck Bodies Powerful Assistance on Difficult Ground. Rear-axle Tippers for Construction Site Motor Vehicles. Construction site traffic is hard on both people and materials. Motor vehicles are more mobile on construction sites than tractortrailers and are also ideal on difficult ground. Over both short and long distances with frequent tipping actions, Schmitz Cargobull rounded steel bodies for rear-axle tippers are an economical transport solution. Our bodies for rear-axle tippers with rounded steel troughs have been specifically developed to efficiently transport abrasive materials such as sand, gravel, aggregates, asphalt, and even rubble and debris, with a long service life, high payload and low maintenance requirements. The flat floor of the rounded steel body results in a lower centre of gravity. This makes the vehicle safer and more stable. The design of the body saves weight which allows for a higher payload. The shape of the body prevents the load from sticking making the loading surface easier to clean. Rounded steel bodies with an optimised payload are available in sizes from 14 to 19 cubic metres to meet all kinds of challenges in construction site operations. The versatile operational possibilities, from fine-grained bulk goods to paver work in road construction or the transport of refuse, debris and stones.

4 4 M.KI Tipper Truck Bodies An All Round Perfect Solution. Rounded Steel Body with an Optimised Centre of Gravity. Rounded steel body with a low centre of gravity Construction bodies with volumes from 14 m 3 to 19 m 3 A Schmitz Cargobull rounded body with an improved cross-section ensures greater safety and profitability on a construction site. The broader floor zone with a reinforced floor plate provides more space for the load and therefore affords the tipper a lower centre of gravity. As a result, the loading height is also reduced, the vehicle sits better on the road and can move more securely on uneven ground. Trough covering prevents the load drifting while travelling Torsion-resistant steel subframe for all leading motor vehicle manufacturers Contour markings are a standard feature Body tipping bearing Mudguards made from galvanised steel plate with rubber edging Folding underride guard We have lowered the centre of gravity of the body with a broader floor. The reduced load height provides the tipper trailer with greater driving stability and improved safety. A reduced side wall thickness also minimises the unladen weight. Thicker walls and floors are also available for robust operations. Steel box bodies round off the range. Thanks to the thicker material and fitted ribs, they have sufficient strength, even with the heaviest of loads.

5 5 M.KI Tipper Truck Bodies Our Competence for Your Success. The Schmitz Cargobull Trailer Plant in Gotha (D). The Competence Trailer Plant in Gotha which produces the Schmitz Cargobull bulk goods vehicles is one of the most modern production sites in Europe. Rounded steel bodies are produced here with great precision on semi-automated production machinery. Our engineers work in a consistent manner in the CAD-supported design department to optimise the life cycle costs and ensure an efficient construction site vehicle can be produced for you. Even during manufacture on semi-automated production machinery we focus strongly on your demands for wear-resistant rounded steel bodies which are nevertheless reduced in weight and payload-optimised. With our focus on quality, strong powers of innovation and advanced project management skills we are also able, on request, to deliver customised designs of the highest standards. Producing top-quality products begins with controlling the quality of the brand components from leading manufacturers. Body development and adjustment to the manufacturers' specifications using CAD systems. Precision welding of the rounded steel bodies on semi-automatic production equipment.

6 6 M.KI Tipper Truck Bodies Trust Is Good but Control Is Better Tipping Stability and Wear Resistance Start at the Vehicle Development Stage. In practical working conditions there is a high risk of accidents and damage to vehicles through uneven surfaces. The company's own tipping test rig in Gotha simulates the forces generated on sloping ground. The design of the construction, for instance a warp-resistant subframe, increases safety for the customer even in the development stage. All Schmitz Cargobull rounded bodies are made of dent-resistant and wear-resistant steel. Schmitz Cargobull makes use of its own material research facilities for the development of hard-wearing and dent-resistant materials for its customers. A number of quality control inspections are carried out, even during production. Safety for our customers is an important element of the quality promise given by Schmitz Cargobull, from development to delivery of the finished vehicle. Tipping stability on uneven ground aids working safety. We test the worst case scenario on the tipping test rig at our Gotha plant.

7 7 M.KI Tipper Truck Bodies A Sure Connection. Universal Subframe for Tipper Bodies. The torsion-resistant subframe allows for a combination with the chassis of your choice. This leads to a sturdy, strong connection with the fitting points specific to individual manufacturers. The subframe is suitable for chassis from DAF, IVECO, MAN, Mercedes-Benz, Scania, Renault Trucks and Volvo. The extremely torsion-resistant dual diagonal-cross subframes transform the vehicle and the body into a single extremely durable, safe and efficient unit. The subframe is mounted on the vehicle chassis according to the vehicle manufacturer's assembly guidelines. The subframe supports the complete body, from the tipping cylinder to the large body tipping bearing to ensure the safe working of the rounded steel body. Accessories and attachments, such as protective plates, a spare wheel carrier and hydraulics tank can be easily fitted to the subframe. This saves time and costs in construction as no complicated adjustment work is necessary. Generally, the subframe is galvanised for corrosion protection. This can also be optionally ordered with cathodic dip coating.

8 8 M.KI Tipper Truck Bodies Three Ways to Your Own Tipper Truck. Body Kit for Ready-To-Use Fitting. When selecting the method of body installation for your vehicle, we offer three options; the body can be fully fitted by us in Gotha, you or the manufacturer can deliver your chosen vehicle to us to be finished in Gotha, or we can send a module as a self-assembly kit to the location of final assembly. For this, the painted body, rams and axle units are already pre-assembled onto the subframe. Any other attachment parts are supplied as an accessory package in the body well. The path to becoming a vehicle assembler: rear tipper body as an assembly-ready kit. The complete kit is so compact that two of them can be loaded onto an S.CS Curtainsider. This saves time and money. Schmitz Cargobull rounded bodies are increasingly popular with customers throughout Europe. The complete package can be easily fitted to the desired motor vehicle chassis, with the help of the subframe and axle units can be connected. This safe and simple construction solution is one of the reasons why Completely ready for final assembly with fitted hydraulic cylinder and hydraulics tank. The installation package for the kit with mudguards, side guards and attachments.

9 9 M.KI Tipper Truck Bodies Everyone Can Find Something to Suit. Chutes and Pendulum Tailgates for Construction Site Work. The right tailgate for every need. Four different tailgates ensure that your motor vehicle is perfectly configured and each model has particular advantages: The body position guide serves to guide the body into the right position while lowering it when the vehicle is inclined sideways. Pendulum tailgates with chute enable precise tipping. As part of the standard configuration they are available at particularly short notice. The external tailgate is highly suited for partial unloading and, with its all-round rubber seal, ensures that wet bulk goods can be securely transported in road traffic. The hydraulic pendulum tailgate on the robust rounded steel bodies enables even very large stones to be securely unloaded. The mechanical locking hooks on the pendulum tailgate lock automatically. A hydraulic gate with protected mechanics at the level of the upper strap enables it to be fully opened before beginning the actual tipping action. In this way wedging of larger lumps of material is prevented when unloading large-sized bulk goods. The hydraulic gate is available in an external form or with a chute. The external pendulum tailgate simplifies partial unloading and is optionally available with a top-mounted pendulum bearing. The chute on the recessed tailgate enables centred unloading. The durable locking hooks on the tailgate are guided by a robust rod.

10 10 M.KI Tipper Truck Bodies Well Packaged. Trough Coverings for Road Safety. As a part of the load securing system, a body cover protects road traffic from drifting or falling bulk goods. The roller tarpaulin is fixed at the sides. The roller tarpaulin covers the body flush with the lip and secures the load against the influence of the wind. The removable tarpaulin is fixed using a zig-zag anchoring system. Removable tarpaulin with zig-zag anchoring. The roller tarpaulin covers the body flush with the lip and secures the load against the influence of the wind. Side ladder for load inspection.

11 11 M.KI Tipper Truck Bodies Perfectly Kitted Out. Rear Bumper Devices and Body Details. Schmitz Cargobull offers an extensive range of accessories for construction site motor vehicles. They simplify operations, speed up processes and ensure greater safety. The canopy on the front upper lip prevents damage caused by overflowing bulk goods. Whether it is a folding underride guard for use on road pavers, a spare wheel carrier or even body heating systems the right equipment and clever accessories which are right for the job make a big difference to your daily routines. The sturdy folding underride guard. Side fender plates on the rounded steel body protect the running gear when loading. Underride guard folded up for unloading close to the road paver.

12 12 M.KI Tipper Truck Bodies Simply Irreplaceable. Accessories for Wheels, Access and Hydraulics. For perfect protection of the running gear and simple, inexpensive maintenance; the galvanised steel plate mudguard with rubber edging provides the perfect solution. The bracket for the mudguard is mounted directly onto the subframe. The optional rear light protective gratings are made of corrosion-resistant steel. The pictures show further accessories specifically developed for the tough demands in routine daily work. In doing this we have consistently kept an eye on economic conditions to achieve low life cycle costs. The lightweight aluminium ladder is secured to the body. Quickly accessible spare wheel carrier between driver's cab and body. The user-friendly hydraulics tank is integrated securely into the body.

13 13 M.KI Tipper Truck Bodies We Look Forward to Being There for You. Our Services for Your Vehicle. The right service converts a good product into a reliable investment. We look at the whole picture and provide both increased efficiency and top quality in our products. Of particular importance to us is achieving the lowest possible life cycle costs for our customers. Because generally, the higher the quality and sturdiness of a product in its manufacturing, the longer its service life. And thus the greater the gain for the customer using this product. For this reason we offer extensive services from a single source to maintain, or increase, the efficiency of your investment. Cargobull Finance offers you tailored financing from industry experts. Attractive conditions for hire-purchase and leasing, including GAP cover, are a part of our range of service. The Schmitz Cargobull Protection packet often provides coverage equivalent to fully comprehensive insurance cover. 24h There are many good reasons for taking advantage of the services from Schmitz Cargobull. Cargobull Parts & Services will deliver all available original replacement parts within 24 hours throughout Europe for most trailers. With a Full Service contract including breakdown cover you can insure yourself against the risk of costs for repairs and maintenance with an inexpensive single sum. Cargobull Telematics with TrailerConnect meets the increasing demands of a modern trailer telematics system. With the Position service you can simplify dispatch management, with Technology you enter the demandoriented trailer maintenance system. In addition, up-to-date summaries provide you with the basis for more efficient fleet management. To ensure that you are always quickly back on the road we have the Cargobull Euroservice 24 hours a day, 365 days a year in 40 European countries. With over 1,200 audited service partners, a comprehensive European network ensures that you always receive professional help for your Schmitz Cargobull trailer.

14 14 M.KI Tipper Truck Bodies Just more. Again and Again. We owe our success to our customers that means you! We would like to keep demonstrating our capabilities day after day. We offer good ideas, quicker service and sturdy bulk goods vehicles which support your success in the transport business every day. We do our very best for you. Give us a try! Additional information about our bulk goods vehicles can be found on our website at. Or simply call us and talk directly with our experts. We are there for you! Find out more at: Schmitz Cargobull Sales Germany Cargobull Trailer Center Hamburg Liebigstraße 103 D Hamburg Tel.: Fax: ctc.nord@cargobull.com Cargobull Trailer Center Berlin Robert-Guthmann-Str. 9 D Königs Wusterhausen Tel.: Fax: ctc.ost@cargobull.com Cargobull Trailer Center Neuss Welser Str. 8 D Neuss-Uedesheim Tel.: Fax: ctc.west@cargobull.com Cargobull Trailer Center Augsburg Winterbruckenweg 27 D Friedberg-Derching Tel.: Fax: ctc.sued@cargobull.com

15 15 M.KI Tipper Truck Bodies Your Perfect Combination. Body Programme from 6 x 4 to 8 x 8. The body programme for tipper trucks permits a simple configuration with the common axle-drive concepts of the manufacturers. From 3-axle to rear-wheel drive and heavy construction vehicles with four driven Body length Wall height (volume) Wheel layout 4.5 m 1,360 mm (13.8 m³) 5.0 m 1,360 mm (15.3 m³) 5.3 m 1,360 mm (16.2 m³) 5.5 m 1,360 mm (16.8 m³) 1,460 mm (18.1 m³) 5.8 m 1,360 mm (17.7 m³) 1,460 mm (19.1 m³) axles we have the suitable body for every vehicle and weight class. Five lengths, two 6 x 4 heights as well as two wall thicknesses and four tailgates give a total of 36 variants for rounded steel bodies. 6 x 6 8 x 4 8 x 6 8 x 8

16 M.KI Tipper Truck Bodies Facts. Dimensions & Data. Body height Floor Bulkhead Side wall Rear wall 1,360 mm 6 mm 5 mm 5 mm 5 mm 8 mm 5 mm 5 mm 5 mm 1,460 mm 6 mm 5 mm 5 mm 5 mm 8 mm 5 mm 5 mm 5 mm Rear wall version Pendulum tailgate with chute External pendulum tailgate Body length Hydraulic tailgate with chute Hydraulic external tailgate with chute This publication is an international publication and may contain services that are not offered in certain countries. All dimensions and weights are given approximately! Specifications relate to a basic vehicle without consideration for any possible additional equipment. We reserve the right to make technical changes. Some illustrations show vehicles with special fittings. The statements are only valid for the Federal Republic of Germany at the time of printing. Contact your Schmitz Cargobull contact partner and ask about the offers and services that are valid in your own country. Status August 2012 Body length Body height Floor Bulkhead Side wall Rear wall 1,360 mm 6 mm 5 mm 5 mm 5 mm 8 mm 5 mm 5 mm 5 mm 1,460 mm 6 mm 5 mm 5 mm 5 mm 8 mm 5 mm 5 mm 5 mm

17 Schmitz Cargobull AG Bahnhofstraße 22 D Horstmar Telephone Fax M.KI-BRO-DEGB

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