MODEL 3130 SERIES WING PACKER OPERATOR S MANUAL

Transcription

1 MODEL 3130 SERIES WING PACKER OPERATOR S MANUAL 1900 NORTH STREET MARYSVILLE, KANSAS (785) F /06

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3 MODEL 3130 SERIES WING PACKER OPERATOR S MANUAL PURCHASED FROM: DATE / / ADDRESS: PHONE NO.: SERIAL NO.: i

4 TABLE OF CONTENTS SECTION DESCRIPTION PAGE NO. 1 INTRODUCTION STANDARD SPECIFICATIONS ASSEMBLY INSTRUCTIONS ASSEMBLY - SAFETY AFTER ASSEMBLY - SAFETY ASSEMBLY INSTRUCTIONS MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY - 19, 20, 22, and 24 MODELS MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY - 27, 31, and 36 MODELS WING FRAME ASSEMBLY WING GANGS TO WING FRAMES TRANSPORT AXLE TO MAIN FRAME TRANSPORT CHAIN ELECTRICAL INSTALLATION HYDRAULIC ASSEMBLY PULL TONGUE ADJUSTMENTS (SMALL MODELS ONLY) PULL TONGUE ADJUSTMENTS (LARGE MODELS ONLY) SCRAPER ASSEMBLY OPERATION AND MAINTENANCE DECALS TRACTOR PREPARATION WING PACKER PREPARATION ATTACHING TO TRACTOR UNHITCHING FROM TRACTOR FIELD OPERATION ROLLERS ELECTRICAL SYSTEM AND REFLECTORS TRANSPORTING THE WING PACKER GENERAL MAINTENANCE LUBRICATION TROUBLESHOOTING GUIDE 5-1 ii

5 SAFETY PRECAUTIONS THIS IS THE SAFETY ALERT SYMBOL. IT IS USED TO ALERT YOU TO POTENTIAL INJURY HAZARDS. OBEY ALL SAFETY MESSAGES THAT FOLLOW THIS SYMBOL TO AVOID POSSIBLE INJURY OR DEATH. DANGER DANGER INDICATES AN IMMINENTLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, WILL RESULT IN DEATH OR SERIOUS INJURY. WARNING WARNING INDICATES A POTENTIALLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, COULD RESULT IN DEATH OR SERIOUS INJURY. CAUTION CAUTION INDICATES A POTENTIALLY HAZARDOUS SITUA- TION WHICH, IF NOT AVOIDED, MAY RESULT IN MINOR OR MODERATE INJURY. CAUTION CAUTION USED WITHOUT THE SAFETY ALERT SYMBOL INDI- CATES A POTENTIALLY HAZARDOUS SITUATION WHICH, IF NOT AVOIDED, MAY RESULT IN PROPERTY DAMAGE. iii

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7 INTRODUCTION 1 The Landoll 3130 Series Wing Packer is a quality product designed to give years of trouble free performance. By following each section of this manual, your system will perform as designed for you and your operation. SECTION 1 SECTION 2 SECTION 3 SECTION 4 gives basic instructions on the use of this manual. gives product specifications. These specifications supply lengths and measures for your equipment. A Standard Bolt Torque Table is provided to give guidelines for bolt torques to be used when servicing this product. contains assembly instructions for your 3130 Series Wing Packer. When these procedures are correctly followed, your equipment should provide you years of trouble-free operation and service. instructs how to operate your equipment before using it, and describes adjustments needed. It also gives practical advice for the care and maintenance of your Landoll equipment. Drawings in this section locate adjustment points on the equipment. NOTE: IF THE EQUIPMENT IS IMPROPERLY ASSEMBLED OR MAINTAINED, THE WARRANTY IS VOID. IF YOU HAVE ANY QUESTIONS CONTACT: LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE, KANSAS or phone: (785) or (800) or FAX: (785) SECTION 5 PARTS LIST WARRANTY is a troubleshooting guide to aid in diagnosing and solving problems with the equipment. is a separate manual showing the various assemblies, subassemblies, and systems. Refer to that manual when ordering Landoll replacement parts. Order parts from your Landoll dealer. The Warranty Registration form is included with the product documents. Fill it out and mail it within 15 days of purchase. The Warranty is printed inside the front cover. NOTE: IMPROPER ASSEMBLY, MODIFICATION, OR MAINTENANCE OF YOUR LANDOLL EQUIPMENT CAN VOID YOUR WARRANTY. COMMENTS Address comments or questions regarding this publication to: LANDOLL CORPORATION 1900 NORTH STREET MARYSVILLE, KANSAS ATTENTION: PUBLICATIONS -DEPT

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9 STANDARD SPECIFICATIONS 2 MODEL FRAME WIDTH TRANSPORT WIDTH PACKER W/ SMOOTH ROLLERS MIN. TRACTOR HP ROLLER QTY. PER MACHINE APPROXIMATE WEIGHT (Lbs.) 17 SMOOTH APPROXIMATE WEIGHT (Lbs.) 19 SMOOTH PACKER W/ CROWFOOT ROLLERS MODEL FRAME WIDTH TRANSPORT WIDTH MIN. TRACTOR HP ROLLER QTY. PER MACHINE APPROXIMATE WEIGHT (Lbs.) 17 CROWFOOT APPROXIMATE WEIGHT (Lbs.) 20 CROWFOOT Options - Reversible Point Scrapers (all models); Dual Tires ( models only) Tractor Requirements: Minimum tractor hydraulic pressure psi. NOTE: MODELS ARE REFERRED TO AS SMALL MODELS THROUGHOUT MANUAL; MODELS ARE REFERRED TO AS LARGE MODELS THROUGHOUT MANUAL. 2-1

10 LANDOLL CORPORATION GENERAL TORQUE SPECIFICATIONS (REV. 4/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR GENERAL PURPOSE APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED NUTS AND CAPSCREWS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. WHEN FASTENERS ARE DRY (SOLVENT CLEANED), ADD 33% TO AS RECEIVED CONDITION TORQUE. BOLT HEAD IDENTIFICATION MARKS INDICATE GRADE AND MAY VARY FROM MANUFACTURER TO MANUFACTURER. THICK NUTS MUST BE USED ON GRADE 8 CAPSCREWS. USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS. TORQUE IS SPECIFIED IN FOOT POUNDS UNC Size SAE Grade 2 SAE Grade 5 SAE Grade 8 UNF Size SAE Grade 2 SAE Grade 5 SAE Grade 8 1/ [5] 6 [7] 9 [11] 1/ [6] 7 [9] 10 [12] 5/ [10] 13 [16] 18 [22] 5/ [11] 14 [17] 20 [25] 3/ [19] 23 [29] 35 [43] 3/ [21] 25 [31] 35 [44] 7/ [30] 35 [43] 55 [62] 7/ [34] 40 [50] 60 [75] 1/ [43] 55 [62] 80 [100] 1/ [50] 65 [81] 90 [112] 9/ [62] 80 [100] 110 [137] 9/ [75] 90 [112] 130 [162] 5/ [94] 110 [137] 170 [212] 5/ [106] 130 [162] 180 [225] 3/ [162] 200 [250] 280 [350] 3/ [188] 220 [275] 320 [400] 7/ [156] 320 [400] 460 [575] 7/ [175] 360 [450] 500 [625] [237] 408 [506] 680 [850] [263] 540 [675] 760 [950] 1-1/ [337] 600 [750] 960 [1200] 1-1/ [375] 660 [825] 1080 [1350] 1-1/ [475] 840 [1050] 1426 [1782] 1-1/ [525] 920 [1150] 1500 [1875] 1-3/ [612] 110 [1375] 1780 [2225] 1-3/ [700] 1260 [1575] 2010 [2512] 1/ [812] 1460 [1825] 2360 [2950] 1/ [912] 1640 [2050] 2660 [3325] METRIC COARSE THREAD METRIC CLASS 10.9 FASTENERS AND CLASS 10.0 NUTS AND THROUGH HARDENED FLAT WASHERS, PHOSPHATE COATED, ROCKWELL C USE VALUE IN [ ] IF USING PREVAILING TORQUE NUTS. Nominal Thread Diameter mm Standard Torque Newton- Meters Foot- Pounds Nominal Thread Diameter mm Standard Torque Newton- Meters Foot- Pounds 6 10 [14] 7 [10] [450] 290 [335] 7 16 [22] 12 [16] [775] 500 [625] 8 23 [32] 17 [24] [1105] 730 [825] [60] 34 [47] [1470] 990 [1090] [101] 60 [75] [1950] 1340 [1450] [155] 90 [115] [2515] 1730 [1870] [240] 150 [180] [3210] 2240 [2380] [330] 205 [245] Table 2-1 General Torque Specifications 2-2

11 LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37 o JIC, ORS, & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. STAINLESS STEEL, ALUMINUM AND MONEL - THREADS ARE TO BE LUBRICATED. TORQUE IS SPECIFIED IN FOOT POUNDS Dash Size PARKER BRAND FITTINGS 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB) LANDOLL CORPORATION HYDRAULIC FITTING TORQUE SPECIFICATIONS 37 o JIC, ORS & ORB (REV. 10/97) THIS CHART PROVIDES TIGHTENING TORQUES FOR HYDRAULIC FITTING APPLICATIONS WHEN SPECIAL TORQUES ARE NOT SPECIFIED ON PROCESS OR DRAWING. ASSEMBLY TORQUES APPLY TO PLATED CARBON STEEL AND STAINLESS STEEL FITTINGS ASSEMBLED WITHOUT SUPPLEMENTAL LUBRICATION (AS RECEIVED CONDITION). THEY DO NOT APPLY IF SPECIAL GRAPHITE MOLY-DISULFIDE OR OTHER EXTREME PRESSURE LUBRICANTS ARE USED. BRASS FITTINGS AND ADAPTERS - 65% OF THE TORQUE VALUE FOR STEEL. TORQUE IS SPECIFIED IN FOOT POUNDS. Dash Size AEROQUIP BRAND FITTINGS 37 Degree JIC O-Ring (ORS) O-Ring Boss (ORB) Table 2-2 Hydraulic Fitting Torque Specifications 2-3

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13 ASSEMBLY INSTRUCTIONS ASSEMBLY - SAFETY It is very important that your new 3130 Series Wing Packer be properly assembled, adjusted and lubricated before use. Illustrations in this section show proper assembly procedures. Remove paint from grease fittings. Replace any grease fittings that are damaged or missing. Be sure to return screws, clips, etc., to their original locations. To insure alignment of assemblies, leave the nuts loose until completion of final assembly. Use lock washers or flat washers as specified. Spread all cotter pins. After completion of final assembly, tighten all nuts evenly to prevent misalignment, distortion or binding. Tighten all screws and nuts to the recommended torques shown in Tables 2-1 and 2-2. CAUTION 1. THE PERSON OR PERSONS WHO ASSEMBLE THIS MACHINE MUST HAVE THE ABILITY TO READ, UNDER- STAND AND FOLLOW THE STEP BY STEP ASSEMBLY PROCEDURES AND SAFETY INSTRUCTION OUTLINED HEREIN. 2. ASSEMBLY AREA SHOULD BE LEVEL, CLEAN AND FREE OF DEBRIS TO PREVENT ASSEMBLY PERSON- NEL FROM TRIPPING OR FALLING. 3. INSPECT ALL PARTS FOR SHARP EDGES, GREASE, OIL OR DIRT WHICH MIGHT CAUSE INJURY DURING AS- SEMBLY. 3-1

14 WARNING 1. USE LIFT CRANE, JACK, TACKLE OR FORK LIFT TRUCK TO LIFT HEAVY PARTS AND ASSEMBLIES. 2. KEEP CLEAR OF PARTS WHICH MAY MOVE OR DROP WHEN REMOV- ING SHIPPING STRAPS OR BRACK- ETS. 3. IF MACHINE REQUIRES BLOCKING UP, USE BLOCKING MATERIAL OF ADEQUATE STRENGTH AND IN GOOD CONDITION. BLOCKS MUST BE ON A SMOOTH DRY SURFACE. 4. NEVER PLACE ANY PART OF YOUR BODY UNDER BLOCKED-UP ASSEM- BLIES. 5. IF WELDING OR FLAME-CUTTING IS REQUIRED, BE SURE NO FLAMMABLE MATERIALS ARE IN THE AREA. ALSO, CLEAR BYSTANDERS FROM AREA. WARNING 1. WEAR PERSONAL PROTECTIVE EQUIPMENT (PPE) SUCH AS, BUT NOT LIMITED TO, PROTECTION FOR EYES, LUNGS, EARS, HEAD, HANDS AND FEET WHEN OPERATING, SERVICING OR REPAIRING EQUIPMENT. 2. NEVER USE YOUR HANDS TO LO- CATE A HYDRAULIC LEAK. USE A PIECE OF WOOD OR CARDBOARD. HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. 3. OPENINGS IN THE SKIN AND MINOR CUTS ARE SUSCEPTIBLE TO INFEC- TION FROM HYDRAULIC FLUID. IF IN- JURED BY ESCAPING FLUID, SEE A DOCTOR AT ONCE. WITHOUT IMMEDI- ATE MEDICAL TREATMENT, SERIOUS INFECTION CAN OCCUR. Figure 3-1 Hydraulic Leak Detection 3-2

15 3-2 AFTER ASSEMBLY - SAFETY WARNING 1. BE SURE ALL NUTS, BOLTS, OTHER FASTENERS AND HYDRAULIC FITTINGS ARE PROPERLY TIGHT- ENED. REFER TO THE BOLT TORQUE CHART. 2. BE SURE ALL SAFETY GUARDS AND SAFETY LOCKING DEVICES ARE IN PLACE AND FUNCTION PROPERLY. CAUTION BEFORE OPERATING THE MACHINE, BE SURE TO READ THE SAFETY AND OPERATION SECTIONS OF THE OP- ERATOR S MANUAL. CAUTION BEFORE DELIVERING THE MACHINE, REVIEW MACHINE MAINTENANCE, OPERATION AND SAFETY WITH THE CUSTOMER. 3-3 ASSEMBLY INSTRUCTIONS The terms right and left, front and rear, refer to the machine as viewed by facing in the direction of forward travel Open all bundles. Do not mix parts of one bundle with those of another. Place all bundles where they will be easy to access Neatly arrange parts and tools within easy reach of work area Use the correct grade of bolt in the proper locations as indicated. Refer to the bolt torque chart for descriptive markings on bolt heads Check axle for end burrs or nicks which may have occurred during shipping. Using a flat file, smooth any rough areas to assure ease of assembly After completing each assembly step, review next step in procedure before proceeding with that step. 3-3

16 Figure 3-2 Main Frame Gang Assembly - 19, 20, 22, and 24 Models 3-4 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY - 19, 20, 22, and 24 MODELS Gang Assembly a. Slide rollers, spacers and bearing hangers onto the axle. See Figures 3-11 through 3-17 for the type of roller and the size of your machine. Notice that the diagrams on these pages are viewing the packer from the rear. It is important to install the bearing hangers as shown. Be sure the grease fittings are pointing to the rear. Be sure the rollers are touching each other. Tighten lock collars Roller Gang To Main Frame a. Raise the main frame off the floor. b. Roll the main frame gang into position. Fasten gang to the main frame with three 7/8" u- bolts, lockwashers and nuts (See Figure 3-2). c. Check to make sure that the bearing hangers are perpendicular to the 4" x 6" tube. When properly installed, there should be no end thrust or side load on the bearings. d. Tighten the 7/8" nuts to at least 200 ft.-lbs. of torque Tongue To Main Frame a. Assemble the tongue to the main frame using 7/8 x 9-1/2 and 3/4 x 6 bolts, lockwashers, and nuts as shown. b. By adding shims above or below the tube, the tongue can be raised or lowered as desired. This adjustment is described in Section 3-12, but must be done after the machine is completely assembled. 3-4

17 Figure 3-3 Main Frame Gang Assembly - 27, 31, and 36 Models 3-5 MAIN FRAME, ROLLER GANG, AND TONGUE ASSEMBLY - 27, 31, and 36 MODELS Gang Assembly a. Slide rollers, spacers and bearing hangers onto the axle. See Figures 3-18 through 3-23 for the type of roller and the size of your machine. Notice that the diagrams on these pages are viewing the packer from the rear. It is important to install the bearing hangers as shown. Be sure the grease fittings are pointing to the rear. Be sure the rollers are touching each other. Tighten lock collars Roller Gang To Main Frame a. Raise the main frame off the floor. b. Roll the main frame gang into position. Fasten gang to the main frame with three 7/8" u- bolts, lockwashers and nuts (See Figure 3-2). c. Check to make sure that the bearing hangers are perpendicular to the 4" x 6" tube. When properly installed, there should be no end thrust or side load on the bearings. d. Tighten the 7/8" nuts to at least 200 ft.-lbs. of torque Tongue To Main Frame a. Assemble the tongue assembly to the main frame using mount pins, 3/8 x 2-1/2 spring pins, 3/4 x 8 bolts, straps, lockwashers, and nuts. b. By adding shims above or below the tube, the tongue can be raised or lowered as desired. This adjustment is described in Section 3-13, but must be done after the machine is completely assembled. 3-5

18 Figure 3-4 Wing Frame Assembly 3-6 WING FRAME ASSEMBLY Assemble right and left hand wing frames to main frame with wing pivot pins and 3/8 X 2-1/2 springs pins (See Figure 3-4) Assemble hydraulic control arms to wing frames with arm pins. 3-6

19 Figure 3-5 Wing Frame Assembly 3-7 WING GANGS TO WING FRAMES Assemble wing gangs to wing frames with two 7/8 u-bolts, lockwashers and nuts per wing (See Figure 3-5). 3-7

20 Figure 3-6 Transport Axle Assembly 3-8 TRANSPORT AXLE TO MAIN FRAME First assemble tires and rims to transport axle Raise axle assembly to main frame. Fasten with six 5/8-11 x 2 bolts, lockwashers, and nuts (See Figure 3-6). Note: On small models, attach SMV mounting bracket to transport axle at center of machine Recommended tire size: Small Models - 11L x 15 x 8 ply Large Models x 15 x 6 ply. 3-9 TRANSPORT CHAIN Attach transport chain to the lug on the right-hand side of the hitch using 3/4 bolt, flat washer, and lock nut. 3-8

21 Figure 3-7 Electrical Installation 3-10 ELECTRICAL INSTALLATION Position taillight tube between 2 feet and 5 feet from centerline of the frame using u- bolts, 3/8 flat washers, split lock washers, and hex nuts. Taillight tube should extend to the rear of the frame. Be sure lights can be seen from the rear of machine (See Figure 3-7) Attach tail light brackets to tail light tubes using 3/8-16 x 1-1/2 hex head cap screws, flat washers, split lock washers, and hex nuts Position the red lamps in the tail light brackets so that they may be seen from the rear Position the amber lamps in the mounting brackets welded to the frame. One set of amber lamps will mount so that they can be seen from the front. The other set will mount so they can be seen from the rear Install the light harness between the lights connecting to red lights at the rear of machine Connect each flasher extension harness to the light harness. Connect flasher extension harness to amber lights located to front and rear of machine Connect main harness to light harness and route along tongue toward tractor. Allow adequate harness length to allow for adjustable length tongue and to connect to tractor Insure the harnesses are not kinked, stretched, or rubbing against sharp edges. Use plastic ties as needed to hold harnesses in place. Check for proper clearance when the machine is in raised or lowered positions. 3-9

22 Figure 3-8 Hydraulic Assembly 3-11 HYDRAULIC ASSEMBLY Assemble cylinders, hydraulic fittings, hoses and clamps as shown. See Table 2-2 for proper tightening procedures for straight thread fittings. IMPORTANT DO NOT ATTACH ROD END OF CYLINDERS UNTIL THEY HAVE BEEN PURGED OF AIR. Note: Always be sure the tractor hydraulic oil reservoir is filled to the proper level. WARNING 1. STAY CLEAR OF FOLDING WINGS WHEN BEING RAISED OR LOWERED, OR WHEN IN AN ELEVATED POSITION. 2. BE CERTAIN THE HYDRAULIC SYS- TEM IS FULLY CHARGED WITH OIL BEFORE USE. AIR IN THE HYDRAULIC SYSTEM CAN RESULT IN UNCON- TROLLED MOVEMENT OF THE WINGS DURING RAISING AND LOWERING OP- ERATION Cylinders have to be purged of air before initial operation or when oil has been drained from the cylinders or hoses. Disconnect the cylinder at the rod end. Cycle the cylinder by fully extending and retracting the rod several times. Reconnect the cylinder. 3-10

23 Figure 3-9 Pull Tongue Adjustments (Small Models Only) 3-12 PULL TONGUE ADJUSTMENTS (SMALL MODELS ONLY) This machine is equipped with a pull tongue that is adjustable up and down a total of 10-1/2", as shown. CAUTION WITH THE WINGS FOLDED AND THE UNIT IN THE TRANSPORT POSITION, THE HITCH COULD SPRING UPWARD WHEN UNHITCHED FROM THE TRAC- TOR DRAWBAR Lower the machine to the working position with the wings unfolded for stability Level the frame and securely block the front and rear so it cannot tip. Also, block the machine so it cannot roll forward or backward Loosen the 3/4" bolts where the pull tongue attaches to the center frame Remove the 7/8" bolts and shims Position the hitch point at the desired height. The tongue jack can be used to adjust the height. The 3/8" thick shims allow a total adjustment of 10-1/2" adjustment at 1-1/2" increments Replace the shims and the 7/8" bolts. (Tighten to ft.-lbs.) Retighten the 3/4" bolts to ft.-lbs. 3-11

24 Figure 3-10 Hitch Adjustments (Large Models Only) 3-13 PULL TONGUE ADJUSTMENTS (LARGE MODELS ONLY) This machine is equipped with a pull tongue that is adjustable up and down a total of 11-1/2" on 2-7/8 increments with the tongue fully extended. CAUTION WITH THE WINGS FOLDED AND THE UNIT IN THE TRANSPORT POSITION, THE HITCH COULD SPRING UPWARD WHEN UNHITCHED FROM THE TRAC- TOR DRAWBAR Lower the machine to the working position with the wings unfolded for stability Level the frame and securely block the front and rear so it cannot tip. Also, block the machine so it cannot roll forward or backward Remove the 3/4" bolts and shims Position the hitch point at the desired height. The tongue jack can be used to adjust the height. The 3/8" thick shims allow a total adjustment of 11-1/2" adjustment at 2-7/8" increments Replace the shims and the 3/4" bolts. (Tighten to ft.-lbs.) 3-12

25 Figure 3-11 Smooth Roller Gang Assembly- Main Frame (Small Models) SMOOTH ROLLER GANG ASSEMBLY - MAIN FRAME (SMALL MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ SMOOTH ROLLER, SMOOTH ROLLER, D70155 AXLE, MAIN FRAME

26 Figure 3-12 Smooth Roller Gang Assembly - Wing Frame (Small Models) SMOOTH ROLLER GANG ASSEMBLY - WING FRAME (SMALL MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER EP6578 FLANGE EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ SMOOTH ROLLER, SMOOTH ROLLER, D70159 AXLE SHAFT, D70160 AXLE SHAFT, D70161 AXLE SHAFT, D70162 AXLE SHAFT,

27 Figure 3-13 Crowfoot Roller Gang Assembly- Main Frame (Small Models) CROWFOOT ROLLER GANG ASSEMBLY - MAIN FRAME (SMALL MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70155 AXLE, MAIN FRAME SPACER, 11/ B706 SPACER,

28 Figure 3-14 Crowfoot Roller Gang Assembly - Wing Frame (19 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (19 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 2 EP6578 FLANGE 2 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70159 AXLE, SHAFT SPACER, 11/ B706 SPACER,

29 Figure 3-15 Crowfoot Roller Gang Assembly- Main Frame (20 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (20 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 2 EP6578 FLANGE 2 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70160 AXLE, SHAFT SPACER, 11/ B706 SPACER, R40939 SPACER, 5/

30 Figure 3-16 Crowfoot Roller Gang Assembly - Wing Frame (22 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (22 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 2 EP6578 FLANGE 2 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70161 AXLE, SHAFT SPACER, 11/ B706 SPACER, R40939 SPACER, 5/

31 Figure 3-17 Crowfoot Roller Gang Assembly- Main Frame (24 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (24 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 2 EP6578 FLANGE 2 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70162 AXLE, SHAFT B706 SPACER, D27206 SPACER, 1/

32 Figure 3-18 Smooth Roller Gang Assembly- Main Frame (Large Models) SMOOTH ROLLER GANG ASSEMBLY - MAIN FRAME (LARGE MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ SMOOTH ROLLER, SMOOTH ROLLER, D70155 AXLE, MAIN FRAME SMOOTH ROLLER, SHORT HUB, SMOOTH ROLLER, SHORT HUB,

33 Figure 3-19 Smooth Roller Gang Assembly - Wing Frame (Large Models) SMOOTH ROLLER GANG ASSEMBLY - WING FRAME (LARGE MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER EP6578 FLANGE EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ SMOOTH ROLLER, SMOOTH ROLLER, D70156 AXLE SHAFT, D70157 AXLE SHAFT, D70158 AXLE SHAFT,

34 Figure 3-20 Crowfoot Roller Gang Assembly- Main Frame (Large Models) CROWFOOT ROLLER GANG ASSEMBLY - MAIN FRAME (LARGE MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 4 EP6578 FLANGE 4 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70155 AXLE, MAIN FRAME SPACER, 11/ B706 SPACER,

35 Figure 3-21 Crowfoot Roller Gang Assembly - Wing Frame (27 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (27 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70156 AXLE, SHAFT SPACER, 11/ B706 SPACER,

36 Figure 3-22 Crowfoot Roller Gang Assembly- Main Frame (31 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (31 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70157 AXLE, SHAFT SPACER, 11/ B706 SPACER, D27206 SPACER, 1/

37 Figure 3-23 Crowfoot Roller Gang Assembly- Main Frame (36 Models) CROWFOOT ROLLER GANG ASSEMBLY - WING FRAME (36 MODELS) ITEM PART NO. DESCRIPTION QTY BEARING HANGER 3 EP6578 FLANGE 3 EP6577 FLANGE WITH ZERK BEARING WITH LOCK COLLAR CARRIAGE BOLT, 1/2 X 1-1/ LOCK WASHER, 1/ HEX NUT, 1/ CROWFOOT ROLLER, CROWFOOT ROLLER, D70158 AXLE, SHAFT SPACER, 11/ B706 SPACER, D27206 SPACER, 1/

38 Figure 3-24 Scraper Assembly (Option) 3-14 SCRAPER ASSEMBLY Assemble the scraper bar support at each bearing hanger using two 1/2 x 1-1/2 bolts, lockwashers and nuts at each hanger. Use the top holes for 17 rollers and the bottom holes for 19 rollers (See Figure 3-24) Mount the scraper bar to the scraper bar supports using tab and 3/8 whiz nuts Mount standard scrapers between each wheel (except at the bearings) using 3/8 u- bolts and whiz nuts. Maintain an 1/8 space between the scrapers and the rollers Modified scrapers are provided to be used under frame members. 3-26

39 NOTES: 3-27

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41 OPERATION AND MAINTENANCE 4 The Model 3130 Series Wing Packer is a rolling tillage tool designed to compact loose soils to improve seed to soil contact when planting. The Model 3130 is available in 19, 20, 22, 24, 27, 31, and 36 wide models. This manual is written purposely to acquaint new owners of the Model 3130 Series Wing Packer with the functions of the various component parts of the machine as well as the service and safe operation which is vital to long life and optimum performance. Read it carefully. Knowing how to operate this machine is important from the standpoint of performance as well as safety. The length of service you receive from this machine depends on proper machine operation, lubrication, and preventative maintenance. Knowing how the machine works will also help you trouble shoot any problems that may occur. Safety is of prime importance when operating this machine. Before you operate this machine, be sure to read the operating instructions and have a thorough understanding of them. This manual should remain with the machine when sold. This manual was prepared from the latest product information available at publication time. The Company reserves the right to make changes at any time without notice or obligation. CAUTION 1. AVOID INJURY OR FATAL ACCI- DENTS. READ THESE SAFETY PRE- CAUTIONS COMPLETELY AND CARE- FULLY! UTILIZE THESE INSTRUC- TIONS WHEN OPERATING YOUR MA- CHINE. 2. THE OPERATOR SHOULD BE A RE- SPONSIBLE ADULT FAMILIAR WITH FARM MACHINERY AND TRAINED IN THIS MACHINE S OPERATIONS. DO NOT ALLOW PERSONS TO OPERATE THIS MACHINE UNTIL THEY HAVE READ THIS MANUAL AND HAVE DE- VELOPED A THOROUGH UNDER- STANDING OF THE SAFETY PRECAU- TIONS AND OF HOW THE MACHINE WORKS. 3. TO PREVENT INJURY OR DEATH, USE A TRACTOR EQUIPPED WITH A ROLL-OVER PROTECTION STRUC- TURE (ROPS) AND SEAT BELT. DO NOT PAINT OVER, REMOVE OR DE- FACE ANY SAFETY DECALS ON YOUR EQUIPMENT. OBSERVE ALL SAFETY DECALS AND FOLLOW THE INSTRUC- TIONS ON THEM. 4. REMEMBER! YOUR BEST INSUR- ANCE IS A CAREFUL AND RESPONSI- BLE OPERATOR. IF THERE IS ANY PORTION OF THIS MANUAL OR OF THE MACHINE S OPERATION YOU DO NOT UNDERSTAND, CONTACT YOUR LOCAL AUTHORIZED LANDOLL DEALER, OR LANDOLL CORPORA- TION. 4-1

42 WARNING 1. DO NOT CLEAN, ADJUST OR SERV- ICE WHEN THE MACHINE IS IN MO- TION. 2. ALL HYDRAULICALLY OR ME- CHANICALLY ELEVATED COMPO- NENTS MUST BE BLOCKED TO PRE- VENT ACCIDENTAL LOWERING OR MUST BE LOWERED TO THE GROUND WHEN ADJUSTMENTS OR REPAIRS ARE MADE. 3. PROPERLY TIGHTEN ALL MOUNT- ING HARDWARE. SEE BOLT TORQUE CHART. 4. PERIODICALLY INSPECT ALL MOV- ING PARTS FOR WEAR AND REPLACE WITH ONLY AUTHORIZED SERVICE PARTS IF ANY EXCESSIVE WEAR IS PRESENT. IF SAFETY DECALS ARE MISSING, ILLEGIBLE, OR DAMAGED, THEY SHOULD BE REPLACED. CAUTION 1. WEAR PERSONAL PROTECTIVE EQUIPMENT (PPE) SUCH AS, BUT NOT LIMITED TO, PROTECTION FOR EYES, LUNGS, EARS, HEAD, HANDS AND FEET WHEN OPERATING, SERVICING OR REPAIRING EQUIPMENT. DO NOT WEAR LOOSE CLOTHING OR JEW- ELRY AS IT MAY ENTANGLE OR CATCH ON MOVING PARTS. 2. NEVER USE YOUR HANDS TO LO- CATE A HYDRAULIC LEAK. USE A PIECE OF WOOD OR CARDBOARD. HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. 3. OPENINGS IN THE SKIN AND MINOR CUTS ARE SUSCEPTIBLE TO INFEC- TION FROM HYDRAULIC FLUID. IF IN- JURED BY ESCAPING FLUID, SEE A DOCTOR AT ONCE. WITHOUT IMMEDI- ATE MEDICAL TREATMENT, SERIOUS INFECTION CAN OCCUR. 4-2

43 CAUTION 1. COMPLY WITH YOUR STATE AND LOCAL LAWS GOVERNING HIGHWAY SAFETY, LIGHTING & MARKING, AND THE MOVEMENT OF FARM MACHIN- ERY ON PUBLIC ROADS. 2. ALWAYS DRIVE AT A REASONABLE SPEED TO MAINTAIN CONTROL OF THE EQUIPMENT. DO NOT TOW AT SPEEDS IN EXCESS OF 20 MPH. 3. USE A SMV (SLOW MOVING VEHI- CLE) EMBLEM AT ALL TIMES. 4. USE APPROVED EXTREMITY LIGHT- ING AND WARNING DEVICES TO WARN OPERATORS OF OTHER VEHI- CLES ON THE HIGHWAY DURING TRANSPORT. 5. NEVER TRANSPORT MACHINE UN- LESS HYDRAULIC SYSTEMS ARE COMPLETELY CHARGED WITH HY- DRAULIC OIL AND THE TRANSPORT SAFETY LOCKS ARE ENGAGED. 6. PLAN YOUR ROUTE TO AVOID HEAVY TRAFFIC. 7. BE A SAFE AND COURTEOUS OP- ERATOR. 8. THE MINIMUM WEIGHT OF THE TOWING VEHICLE SHOULD BE AT LEAST EQUAL IN WEIGHT OF THE TOWED IMPLEMENT. CAUTION 1. UTILIZE TRANSPORT CHAINS. THE TRANSPORT CHAIN SHOULD BE AD- JUSTED SO THAT THE TONGUE OF THE TOWED MACHINE WILL NOT TOUCH THE GROUND IN CASE OF LOSS OR BREAKAGE OF THE HITCH ASSEMBLY OR PIN. 2. AVOID SHARP TURNS USING BRAKES. DRIVE SLOWLY OVER ROUGH GROUND, SIDE HILLS AND AROUND CURVES TO AVOID TIPPING. CAUTION 1. ALWAYS SHUT OFF TRACTOR, SHIFT TO PARK POSITION (OR SHIFT TO NEUTRAL), SET BRAKES AND CYCLE HYDRAULIC LEVERS BE- FORE DISMOUNTING TRACTOR OR WORKING AROUND THE MACHINE. 2. REMOVE TRACTOR START KEY WHEN TRACTOR AND IMPLEMENT WILL BE UNATTENDED. 3. NEVER LEAVE UNATTENDED EQUIPMENT IN THE UNLOCKED RAISED POSITION. LOWER THE UNIT TO THE GROUND OR USE TRANS- PORT LOCKS. 4. DO NOT LEAVE TRACTOR OR IM- PLEMENT UNATTENDED WITH TRAC- TOR ENGINE RUNNING. DANGER NEVER ALLOW ANYONE TO RIDE ON THIS EQUIPMENT. 4-3

44 WARNING 1. BE CERTAIN THE HYDRAULIC SYS- TEM IS FULLY CHARGED WITH OIL BEFORE USE. AIR IN THE HYDRAULIC SYSTEM CAN RESULT IN UNCON- TROLLED MOVEMENT OF THE WINGS DURING RAISING AND LOWERING OP- ERATIONS. 2. LOWER THE MACHINE TO THE GROUND, SHUT OFF HYDRAULIC SUPPLY AND RELIEVE ALL HYDRAU- LIC PRESSURE BEFORE DISCON- NECTING HYDRAULIC LINES. DANGER 1. CLEAR THE AREA OF BYSTANDERS BEFORE STARTING OPERATION. 2. STAY CLEAR OF THE FOLDING WINGS WHEN THEY ARE BEING RAISED OR LOWERED. 3. RAISED WINGS CAN CONTACT ELECTRIC UTILITY LINES AND OVER- HEAD OBSTRUCTIONS. SEVERE SHOCK, INJURY, OR DEATH CAN RE- SULT. DRIVE CAREFULLY. MEASURE OVERALL TRANSPORT HEIGHT AND WIDTH TO ASSURE CLEARANCE. 4. BE SURE NO ONE IS BETWEEN THE TRACTOR AND THE IMPLEMENT WHILE THE TRACTOR IS BEING POSI- TIONED DURING THE HITCHING OP- ERATION. CAUTION 1. KEEP SAFETY DECALS FREE OF DIRT AND GRIME. 2. MAKE SURE THE LIGHT HARNESS IS PROPERLY CONNECTED AND ALL THE LIGHTS ARE VISIBLE AND WORK- ING. 3. TURN ON FLASHING WARNING LIGHTS BEFORE DRIVING ON PUBLIC ROADS, EXCEPT WHEN PROHIBITED BY LAW. 4. MAKE SURE REFLECTORS ARE VISIBLE WHEN TRANSPORTING. 4-4

45 4-1 DECALS The following decals are installed to alert operators to hazards in specific machine areas. See Figure 4-1 for decals. The decals are for personal safety READ AND UN- DERSTAND THE DECALS! a. Keep decals clean by wiping off regularly. Use a cleaning solution if necessary. b. Replace missing, damaged or painted over decals. Figure 4-1 Decals 4-5

46 4-2 TRACTOR PREPARATION WARNING BE SURE REMOTE COUPLERS ARE SECURELY MOUNTED TO TRACTOR FOR PROPER FUNCTION OF SAFETY DISCONNECT FEATURE Prior to attaching the implement the tractor should be prepared as follows: a. Check fluid level in the tractor hydraulic system reservoir. Additional fluid may be required after charging the implement hydraulic circuits. b. Add front frame and wheel weights as needed to maintain stability on hillsides and when transporting the implement. c. Tractor tires should be inflated and ballast added according to the tractor operator s manual. d. Use a tractor with adequate horsepower. See Section 2 for specifications Drawbar a. If tractor is equipped with a swinging drawbar, allow drawbar to swing. Lock drawbar in center position for transport only. b. Adjust tractor drawbar height to approximately 17 (45 cm) above ground, as measured from top of drawbar. 4-3 WING PACKER PREPARATION Before taking your implement to the field the following procedures should be done. a. Check all hardware for proper tightness. When the machine is new the hardware should be checked every few hours of operation. b. Replace worn, broken, or damaged ground tools. c. Check tires for proper inflation. Pressure must be equal in both tires. Check the wheel lug bolts. d. Check hoses, fittings and cylinders for any fraying of hoses or leakage. Replace as required. e. Lubricate the machine. f. Adjust the hitch to the correct height of the tractor drawbar (See Sections 3-12 and 3-13). WARNING NEVER USE YOUR HANDS TO LOCATE A HYDRAULIC LEAK. USE A PIECE OF WOOD OR CARDBOARD. HYDRAULIC FLUID ESCAPING UNDER PRESSURE CAN PENETRATE THE SKIN CAUSING SERIOUS INJURY. WARNING OPENINGS IN THE SKIN AND MINOR CUTS ARE SUSCEPTIBLE TO INFEC- TION FROM HYDRAULIC FLUID. IF IN- JURED BY ESCAPING FLUID, SEE A DOCTOR AT ONCE. WITHOUT IMMEDI- ATE MEDICAL TREATMENT, SERIOUS INFECTION CAN OCCUR. 4-6

47 4-4 ATTACHING TO TRACTOR With the packer on a level surface and the transport wheels blocked: Back the tractor into the hitch clevis so that the holes align Set the tractor brakes and turn the tractor engine off Install an agricultural hitch pin with a locking device. The hitch pin must be rated for the size tractor pulling the implement. Secure the locking device. Place tongue jack in transport position Connect the hydraulic lines to the tractor. WARNING BE SURE NO ONE IS BETWEEN TRAC- TOR AND IMPLEMENT DURING HITCH- ING OPERATION WHILE TRACTOR EN- GINE IS RUNNING. 4-5 UNHITCHING FROM TRACTOR Locate the packer and tractor on a level surface Lock in transport position and fold the wings. Install blocks ahead of and behind the packer ground wheels After relieving the hydraulic pressure, disconnect the hydraulic lines from the tractor Lower the tongue jack and place blocks under the hitch so that the hitch pin is free. 4-6 FIELD OPERATION The correct preparation of the seedbed can be one of the most vital steps in the growing cycle Properly firming and sealing the soil before and after planting can result in increased yields Remove the hitch pin. WARNING BE SURE NO ONE IS BETWEEN TRAC- TOR AND IMPLEMENT DURING HITCH- ING OPERATION WHILE TRACTOR EN- GINE IS RUNNING The most effective soil preparation will occur when operating between four and six miles per hour This speed range will permit constant, maximum soil firming. 4-7

48 4-7 ROLLERS For maximum roller life, the rollers need to touch each other across the gangs. This adjustment is made by loosening the u-bolts which attach the bearing standards. The bearing lock collars must also be loosened. Bump the standard and the u-bolt toward the center of the machine until the rollers touch each other. Retighten the bearing lock collars. Retighten the u-bolts to at least 200 foot pounds of torque. Be careful not to put an end thrust or side load on the bearings (See Figure 4-2) This adjustment will need to be made twice during the first 200 acres of operation. After the initial adjustments have been made, inspect the packer routinely and adjust rollers when necessary. 4-8 ELECTRICAL SYSTEM AND REFLECTORS Figure 4-2 Rollers All Wing Packers are designed to meet current industry location and visibility standards for conspicuity reflectors (See Figure 3-7). 4-8

49 4-9 TRANSPORTING THE PACKER Prior to Transport a. Utilize transport chains. The transport chain should be adjusted so that the tongue of the towed machine will not touch the ground in case of loss of the hitch pin. b. Place SMV emblem into the holder. c. Insect the two red reflectors on the rear corners of the machine and the amber reflector on the front left corner of the machine. Be sure all three are in place and free from dust and other obstructions. d. Make sure light harness is properly connected and all the lights are visible and working. e. Secure the tractor drawbar so that it will not swing during transport. Figure 4-3 Lockup Pin for Transport Procedure For Transporting a. After the packer has been properly hitched to the tractor: b. Fold wings to transport position. c. Raise the machine and install pin in cylinder lug to lock the machine in the raised position (See Figure 4-3) Returning To Work Position After Transporting a. Extend the transport cylinder to relieve the pressure on the transport pin. b. Remove the pin and relocate in the axle lift hole (See Figure 4-4). c. Unfold wings and lower the machine. The unit is now in the working position Transport And Wing Cylinders a. Always be sure the tractor hydraulic oil reservoir is filled to the proper level. WARNING STAY CLEAR OF FOLDING WINGS WHEN BEING RAISED OR LOWERED, OR WHEN IN AN ELEVATED POSITION. BE CERTAIN THE HYDRAULIC SYS- TEM IS FULLY CHARGED WITH OIL BEFORE USE. AIR IN THE HYDRAULIC SYSTEM CAN RESULT IN UNCON- TROLLED MOVEMENT OF THE WINGS DURING RAISING AND LOWERING OP- ERATION Cylinders have to be purged of air before initial operation or when oil has been drained from the cylinders or hoses. Disconnect the cylinders at the rod end. Cycle the cylinders by fully extending and retracting the rod several times. Reconnect the cylinders. Figure 4-4 Axle Lift Adjust for Transport 4-9

50 4-10 GENERAL MAINTENANCE Beginning of Day a. Perform daily lubrication. b. Check and adjust tire pressure. c. Check hydraulic hose routing to be sure hoses are not kinked, twisted or rubbing sharp edges. d. Check wheel bolt torque: ft-lb ( N m) e. Tighten any loose hardware (See Table 2-1) End of Day a. Clean dirt and residue from implement. b. Check for and repair any equipment damage. c. Check for and correct hydraulic hose and fitting leaks. d. If implement will be unused for period of time, coat all cylinder rods and soil-contacting surfaces with a suitable rust preventative Beginning of Season a. Perform end-of-season lubrication. b. Check and adjust tire pressure. c. Tighten all loose bolts and U-bolts End of Season a. Clean all dirt and residue from implement. b. Check for cracked or broken rollers. Replace as required. c. Inspect all hydraulic fittings and hoses for leaks, cracks and abrasions. Repair or replace as required. Use thread sealant on all fittings. d. Clean and paint all areas where paint is chipped or worn away. e. Replace missing or damaged decals. f. Coat rollers with a rust preventative. g. Lubricate implement. h. Check and adjust tire pressure. i. Store implement in a clean, dry area away from livestock. j. Lower implement with wooden blocks under chisels and disc cutters to keep off concrete floors or bare ground. k. Park implement in level position so all chisels and cutters support weight of implement. l. If parked in raised position, engage frame lockup and securely block wheels LUBRICATION Lubricate the gang bearings every 40 hours with a high quality SAE lithium base multi-purpose grease. Do not over grease. Excess grease will attract contaminates (See Figure 4-5) Lubricate wing pivot points and ground wheel axle pivot points Repack ground wheel bearings once a year. Figure 4-5 Wing Packer Lubrication 4-10

51 NOTES 4-11

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53 TROUBLESHOOTING GUIDE 5 The Troubleshooting Guide, shown below, is included to help you quickly locate problems that can happen using your 3130 Wing Packer. Follow all safety precautions stated in the previous when making any adjustments to your machine. PROBLEM PROBABLE CAUSE:SOLUTION 1. TRACTOR WHEELS SLIPPING A. INSUFFICIENT REAR WHEEL TRACTION: Add weight as required. B. FIELD TOO WET: Wait until field is dry. C. TRACTOR FRONT END UNSTABLE: Add front end weights as required. 2. IMPLEMENT RUNNING CROOKED A. IMPLEMENT NOT LEVEL SIDE-TO-SIDE: Inflate tires to equal and correct pressure. 3. FRAME RAISES AND LOWERS UNEVENLY A. AIR IN HYDRAULIC CIRCUIT: Purge air from system. B. CYLINDER YOKES INCORRECTLY ADJUSTED: Adjust yokes evenly. 5-1

54 NOTES: 5-2

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56 Equipment from Landoll Corporation is built to exacting standards ensured by ISO 9001:2008 registration at all Landoll manufacturing facilities. Model 3130 Series Wing Packer Operator s Manual Re-Order Part Number F LANDOLL CORPORATION 1900 North Street Marysville, Kansas (785) ~ Copyright Landoll Corporation "All rights reserved, including the right to reproduce this material or portions thereof in any form" F /2006