RAILWAY ENGINEERING CUSTOMIZED SOLUTIONS

Transcription

1 RAILWAY ENGINEERING CUSTOMIZED SOLUTIONS Hofmühlenstraße Dresden, Germany Web: info@msd-dresden.de Fon: Fax:

2 Maschinen- und Stahlbau Dresden Maschinen- und Stahlbau Dresden (MSD) is an internationally operating company with comprehensive experience in the machine and steel structure industry for over 60 years. Since 1991 we are a branch of the Herrenknecht AG. We are your partner for planning, development, design, production and assembly of complete workshop equipments. We equip workshops and service centers with systems for handling, maintenance and repair of rail bound vehicles. Our products optimize processes in workshops with advanced control, automation and sliding technology. 2

3 Inhalt Traversers 06 Turntables 23 Vehicle lifting systems 27 Working platforms 36 Shunting technology 46 Workshop eqiupment 50 Customized solutions 57 3

4 Railway engineering The production and maintenance of railway vehicles requires a large number of machines, equipment and plants for economic operation. We provide all necessary equipment for our customers to produce and maintain railway vehicles. Our product range: Traversers Turntables Lifting systems Working platforms Shunting technology Other workshop equipment 4

5 Traversers Traversers for railway vehicles Radio controlled traversers Bogie traversers Traversers with mounted hydraulic crane Transport wagon traversers With diesel generator Traversers with capacity of up-to 220t* Traversers with roofing Traversers with length up-to 30m* And other equipment * MSD provides other solutions and capacities on customer demand 5

6 Traversers Roofed traverser SBB Yverdon-les-Bains, Switzerland Radio controlled Automatic positioning Including telescopic roofings 6

7 Traversers 5 outdoor traversers ÖBB Vienna and Graz, Austria 7 Length: Capacity: Gauge: Speed: 26 m 32 m 120 t each 1,435 mm variable up to 60 m/min

8 Traversers Outdoor traverser 32 m, ÖBB Vienna, Austria With cable winch and wheel brake system 8

9 Traversers Traverser, test station, Siemens Wegberg-Wildenrath, Germany 9 Capacity: 100 t Length: 32 m Speed: 0-60m / min Radio controlled With anti-collision system Gauges 1,000 mm / 1,435 mm

10 Traversers Outdoor traverser DB Braunschweig, Germany Weight: Capacity: Length: Width: Gauge: Speed: 10 loaded: empty: Distance: 90 t 150 t 26 m 8.35 m mm 1-60 m/min m/min 80 m

11 Traversers Underfloor traverser Deutsche Bahn AG, Freiburg, Germany Speed: up-to 90 m/min Length: m Width: 7.20 m Load capacity: 135 t Movability: m Fully automatic operation by the driver via call stations 11

12 Traversers Portal traverser, SNCB (Belgium Railways) Mons maintenance depot, Belgium Speed: 60 m/min Length: 23 m Load capacity: 100 t Track: 200 m With hydraulic cable winch and wheel stopping system 12

13 Traversers Traverser Deutsche Bahn AG, Dessau, Germany Length: m Load capacity: 180 t Height of only 130 mm Equipped with hydraulic lifting equipment for approaching different track levels Fully automatic track approach including height adjustment Equipped with remote diagnostics and maintenance system 13

14 Traversers Tandem traverser, Bombardier, Bautzen, Germany Length of basic platform: 22 m During transport of long vehicles the "tandem" is coupled Partly with roofing to protect the pre-preserved vehicles Power transmission between the main platform and tandem via automatic plug-in connection 14

15 Traversers Outdoor traverser, Bombardier, Görlitz, Germany With roofing and telescopic canopies to protect the pre-preserved vehicles Equipped with hydraulic lifting gear to enable the platform to approach different track levels (40 cm stroke) With hydraulic cable winch and wheel stopping system 15

16 Traversers Double-track traverser, Josef Meyer Rail AG, Rheinfelden, Switzerland 2 parallel tracks Used to transfer wagons and large containers Speed: up-to 90 m/min Radio remote control With hydraulic cable winch Roofing 16

17 Traversers Traverser, Railion Deutschland AG, Plant Rostock, Germany Speed: 90 m/min Length: 26 m Load capacity: 150 t Air-conditioned control cabin Fully automatic operation for service by driver via call stations 17

18 Traversers Slightly lowered portal traverser, Siemens Verkehrstechnik, Munich, Germany Speed: 90 m/min Length: 25 m Load capacity: 220 t Track: 175 m Designed for vehicles with gauges of 1,000 / 1,435 / 1,542 / 1,668 mm Extendable roofing 18

19 Traversers Lightweight portal traverser ALSTOM Lokomotiven GmbH, Stendal, Germany Length: 25 m Load capacity: 100 t Radio remote control Protection of the freshly painted vehicles by sliding side panels 19

20 Traversers Traverser RIGI BAHNEN AG Depot Goldau, Switzerland Swiss traditional cogwheel railway replacement of a 60 year old traverser 20 Length: 16.5 m Load capacity: 60 t Total weight: 17 t Driveway: 41.5 m Radio remote control 13 holding positions

21 Traversers Outdoor traverser, Rhätische Bahn AG Landquart, Switzerland 21 Lenght: 16 m Load capacity: 100 t Anti-collision system Cable winch and wheel brake system Compressed air system Radio remote controlled

22 Traversers Combination of traverser and turntable SBB AG, Zürich-Altstetten, Schweiz Length: 30 m Load capacity: 100 t Radio remote control Combination of tunrtable, lifting and sinking as well as traverser 22

23 Turntables Turntables for turning locomotives, railway vehicles, trucks and cars Turntables for logistic tasks, for instance bogie handling Load capacity up to 200 t Diameters from 1 m* up to 30 m* Optionally manually operated, with electric drive, pneumatic drive or hydraulic drive - semi or fully automatic (with call stations for loco drivers) Tailor-made solutions for customers requirements * MSD provides other solutions and capacities on customer demand 23

24 Turntables 2 turntables, DB Schenker Rail Germany AG, Nuremberg, Germany 2 turntables Diameters: 23 m / 26 m Load capacity: 150 t Gauge: 1,435 mm Automatic operation via call stations 24

25 Turntables Reconstruction of a turntable, Rhätische Bahn, Landquart, Switzerland Two tracks (1 straight, 1 arch track) Diameter: 16 m Load capacity: 70 t Gauge: 1,000 mm Speed: 180 in 90 sec Hydraulic cable winch and anti-collision system 25

26 Turntables 2 small turntables for moving axles Rheinbahn AG, Düsseldorf, Germany Diameter: 3.00 m Gauge: 1,435 mm Speed: 360 in 60 sec 26

27 Vehicle lifting systems Lifting systems with optional number, position and arrangement of the lifting jacks Load capacity 100 to 320 kn each, or other solutions on customers demand 27

28 Vehicle lifting systems Lifting jack facility Service station, Railion AG Halle/Saale, Germany 8 lifting jacks for locomotives 4 x 350 kn + 4 x 250 kn Each lifting jack can be moved on rails individually 28

29 Vehicle lifting systems Lifting jack facility WBN Waggonbau Niesky GmbH, Germany 4 lifting jacks 125 kn each Load capacity: 30 t Clamps are adjustable manually 29

30 Vehicle lifting systems Lifting jack facility Bombardier Transportation, Ammendorf, Germany 4 lifting jacks 250 kn each Electrically adjustable clamps 30

31 Vehicle lifting systems Lifting jack facility EUROTRAC, Kiel, Germany Maintenance of vehicles of the Nord-Ostsee-Bahn 12 lifting jacks 125 kn each The complete train drives onto a flexible track combination and is lifted together with the track module 31

32 Vehicle lifting systems Lifting facility Vattenfall / Schwarze Pumpe, Spremberg, Germany Reconstruction of a used lifting facility with 4 lifting jacks 320 kn each 32

33 Vehicle lifting systems Lifting system, DB Regio AG Nuremberg Gostenhof, Germany 16 lifting jacks Load capacity: kn Lifting speed: mm/min Controlled synchronization +/- 2 mm Qualified for high-speed trains 33

34 Vehicle lifting systems Lifting systems SBB AG, Bienne, Switzerland 3 lifting systems 4 lifting jacks 100 kn each per system 34

35 Vehicle lifting systems Lifting system, ÖBB Wörgl, Austria 4 lifting jacks 100 kn each Lifting speed: about mm/min 35

36 Working platforms Height-adjustable or stationary Roof access platforms Front side working platforms Gantry working platforms Side access platforms Suspended platforms Stationary gantries Traversable lifting platforms 36

37 Working platforms Mobile roof access platforms DB AG Nuremberg, Germany 32 movable segments 22 stationary segments Length: 4x55m and 2x25m Movable segments with hydraulic height adjustment 37

38 Working platforms Movable roof access platform DB Regio AG, Berlin, Germany Dimensions: 5.90 m x 5.80 m Height: 6.70 m Height manually adjustable 4 wheels, two of them with brake 38

39 Working platforms Slidable roof access platform DB Regio AG Rostock, Germany Dimensions: 4.40 m x 6.00 m Height: 5.60 m Platform electrically height-adjustable Electrically moveable 39

40 Working platforms Roof access platform with sliding guard rails ICE plant (DB AG) Krefeld, Germany Working length: 6.00 m Sliding distance: 240 m Speed: up to 60 m/min Equipped with slewing crane Equipped with motor-driven rotating railings for safe protection 40

41 Working platforms Raised working platform, Oberwinterthur, Switzerland Length: 30 m Span: 14 m Lifting height: 1.20 m m 41

42 Working platforms Height-adjustable working platform, Schweizerische Bundesbahn SBB, Olten, Switzerland Length: 28 m Width: 0.95 m Height adjustable: 1.20 m m 42

43 Working platforms Working platform paint shop Siemens AG, Vienna, Austria 2 working platforms, 1 lifting platform Electrically movable extensions Height-adjustable 0 4 m Length: m 43

44 Working platforms Roof and side access platforms Siemens AG, Krefeld, Germany Height roof platform: 4.00 m Height side platform: 1.20 m Special features: detachable aluminium railing, air conditioning, lighting of the glass working level 44

45 Working platforms Two roof access platforms including crane-system ICE plant Hamburg Eidelstedt, Germany Length: 160 m each Height platform: 2.60 m Vertical movement of the 45 platform: 700 mm Load capacity slewing cranes: 400 kg Extensions driven by electric motor

46 Shunting technology Shunting technology for railway vehicles without drive For depots, cleaning facilities or as a component of logistic systems Train weight up to 1,400 t or other solutions on customers demand Operation manually or radio remote controlled Integrable in the washing facility operations system Powered by cable drum, energy chain, diesel generator or by accumulators 46

47 Shunting technology Shunting vehicle for the cleaning facility DB Regio Freiburg, Germany 50 kn traction Weight 25.5 t Speed (loaded): m/s 47

48 Shunting technology Shunting vehicle for the cleaning facilities DB Regio Tübingen, Germany Gauge: 1,435 mm Shearing/traction force: 60 kn Weight: 35 t Traverse path (total): 430 m Towing weight: 450 t Slope:

49 Shunting technology Shunting vehicle for the cleaning facility DB Regio, Heilbronn, Germany Automatic coupling changing system for two different kinds of coupling (RK 900 and Scharfenberg 10) 49 Weight: 35 t Shearing/traction force: 60 kn Towing weight: 450 t (1,5 ) Electrical drive Power supply: cable winch

50 Workshop equipment Rotating devices Wheelset handling systems Component changing systems Tool robots Cable winches On customers demands 50

51 Workshop equipment Rotary lifting device for roof shell production Bombardier, Görlitz, Germany Load capacity 3 t per lifter Rotary speed 1 rpm Spindle electric lift Length of the work piece 32 m Pick-up via heavy-duty wedgeshaped coupling 51

52 Workshop equipment Spindle driven wheelset changing installation DB Frankfurt Griesheim, Germany Capacity: 65 t Drive: electromotive, 1 drive per spindle Lifting gear: 4 spindle-type lifting gears Lifting speed: 1.8 m/min Height adjustment: 1.60 m Driving speed: 10 m/min Distance: 7 m 52

53 Workshop equipment Bogie changing equipment for a workshop in India 53 Lifting force (pushing over): 50 t Lifting force (lowering): 15 t Crosswise movable

54 Workshop equipment Conveying system for the renovation of wheelset in lathes DB Paderborn, Germany 2 wheelset conveyors Wheelset lifting and positioning by overhead crane 54 system Safety railing and emergency control

55 Workshop equipment Bogie renovation device Bogie lifting and turning device, tool robot and telescope slewing cranes Axial distance bogies: 2,100 mm 2,710 mm Flange diameter of wheelsets: 670 mm 1,070 mm 55

56 Workshop equipment Hydraulic component changing installations and transport wagon SBB Zürich, Switzerland Load capacity: 10 t Lifting height: 1.50 m Lifting speed :1 m / min Transport of pallets and wagons with highly precise roller guides 56

57 Workshop equipment Hydraulic cable winch 57 Traction 30 kn Working speed 30 m/min Ejection speed 60 m/min Cable lengths up to 130 m High durability

58 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions In addition to railway and tunnelling technology: MSD customized solutions Automotive, aircraft manufacturing, chemical industry and others Development and production tailor-made special customers demands 58

59 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Special traverser with 2 shunting vehicles for train loading Volkswagen AG, Emden, Germany Loading and unloading of car-carryingtrains Unloading of a train in about 3 hours Max. train weight: t Weight traverser: 140 t Weight shunting vehicles: 45 t each 59

60 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Special car traverser Volkswagen AG, Hannover, Germany Length: 36 m For transferring wagons during the loading process Capacity: 800 vehicles in 24 hours Shunting operated by automatic shunting vehicle 60

61 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Pipe loading platform Vallourec & Mannesmann Deutschland GmbH, Germany Two liftable platforms with horizontal adjustable extensions Lengths of the platforms: m and m Load capacity: 2 t each Total height 4,474 mm Working speed: 765 mm/ min 61

62 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Reconstruction of the more than 100 years old cable car on the slopes of the river Elbe, Dresden-Loschwitz, Germany 62 Construction of the drive engineering, electrics and controls of a mobile roofing for the adventure swimming pool in Baunatal, Germany

63 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Complete production of equipment and assembly lines for aircraft assembly EADS Hamburg, Germany Fairchild Dornier, Oberpaffenhofen, Germany 63

64 Maschinen- und Stahlbau Dresden Customized Solutions Customized solutions Liftable working platforms for painting plant EADS Manching, Germany Side portals movable 6 work cages, height adjustable Total height: m Cross movements of the working cages towards the object Swing range of the working cages of +/

65 Maschinen- und Stahlbau Dresden Customized Solutions Your contact person Mr. Raimund Schäfer General Director Maschinen- und Stahlbau Dresden Niederlassung der Herrenknecht AG Hofmühlenstraße Dresden Germany phone: fax.: