Technical Guide. Heavy-Duty Forklift Truck

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Jonas Gilbert
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1 Technical Guide Heavy-Duty Forklift Truck

H190-280HD 2 DIMENSIONS 4-21 Equal intersecting right angle aisle with 48" (1219 mm) forks and 67" (1702 mm) wide x 72" (1829 mm) long load: H190HD 2 140 (3545) H210HD 2 140 (3545) H230HD 2 S 140

2 H HD 2 DIMENSIONS 4-21 Equal intersecting right angle aisle with 48" (1219 mm) forks and 67" (1702 mm) wide x 72" (1829 mm) long load: H190HD (3545) H210HD (3545) H230HD 2 S 140 (3552) H230HD (3643) H250HD (3643) H280HD (3643) For 90 degree Stacking Aisle add outside turning radius 4-35, plus dimension 1-8, plus load length F 4-7 A B Tow Pin C D E 2 KEY TRUCK DIMENSIONS MODEL A B C D E F in. mm in. mm percent in. mm in. mm in. mm H190HD % H210HD % H230HD 2S % H230HD % H250HD % H280HD %

H190-210HD 2 SPECIFICATIONS MISC DIMENSIONS WHEELS WEIGHTS GENERAL Description Units English Metric English Metric 1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER 1-2 Model designation H190HD 2 H190HD 2

3 H HD 2 SPECIFICATIONS MISC DIMENSIONS WHEELS WEIGHTS GENERAL Description Units English Metric English Metric 1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER 1-2 Model designation H190HD 2 H190HD 2 H210HD 2 H210HD Rated load capacity lbs. kg 19,000 8,618 21,000 9, Load center in mm Load distance in mm Wheelbase in mm 106 2, , Total truck weight without load lbs. kg 26,764 12,140 27,461 12, a Axle loading with load front lbs. kg 41,713 18,921 44,631 20, b rear lbs. kg 4,051 1,837 3,830 1, a Axle loading without load front lbs. kg 13,248 6,009 13,170 5, b rear lbs. kg 13,516 6,131 14,291 6, Tire type Pneumatic Pneumatic 3-2 Tire size front 10.00x20 Bias 10.00x20 Bias 3-3 rear 10.00x20 Bias 10.00x20 Bias 3-5 Number of tires, front / rear (X driven ) 4/2 4/2 4-1 Mast tilt, forward / back degree 15 F / 12 B 15 F / 12 B 4-2 Height of mast lowered in mm 133 3, , Freelift (Top of Fork) in mm Lift height (Top of Fork) in mm 148 3, , Height of mast extended in mm 204 5, , Height to top of operator compartment in mm 119 3, , Overall length in mm 215 5, , Length to load face in mm 167 4, , Overall width over drive tires in mm 97 2, , a Fork thickness in mm b width in mm c length in mm 48 1, , Carriage width in mm , , a Fork spread, min (in-in) in mm b Fork spread, max (out-out) in mm 89 2, , Ground clearance, under mast with load in mm Ground clearance, center of wheelbase in mm Minimum aisle width (add load length) in mm 183 4, , Outside turning radius in mm 154 3, , Hydraulic tank capacity gal l Fuel tank capacity gal l With Tier 4 INTERIM CUMMINS QSB 4.5L ENGINE 5-2a Lifting speed with load - Dual 105cc ft/min m/s b without load - Dual 105cc ft/min m/s Drawbar pull Max lbs. kn 23, , Gradeability no load / rated load 1 mph (1.6 km/h) % 32/53 32/53 31/49 31/49 With Tier 3 Cummins QSB 6.7L ENGINE 5-2a Lifting speed with load - Dual 120cc ft/min m/s b without load - Dual 120cc ft/min m/s a Lifting speed with load - Single 90cc ft/min m/s b without load - Single 90cc ft/min m/s Drawbar pull - Max lbs. kn 23, , Gradeability no load / rated load - 1 mph (1.6 km/h) % 32/53 32/53 31/39 31/49 CERTIFICATION: These Hyster lift trucks meet design specifications of Part II ANSI B , as required by OSHA Section (a)(2) and also comply with Part III ANSI B56.1-revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this Technical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer. 3

4 H230HD 2 S- H230HD 2 SPECIFICATIONS MISC DIMENSIONS WHEELS WEIGHTS GENERAL Description Units English Metric English Metric 1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER 1-2 Model designation H230HD 2S H230HD 2S H230HD 2 H230HD Rated load capacity lbs. kg 23,000 10,433 23,000 10, Load center in mm Load distance in mm Wheelbase in mm 106 2, , Total truck weight without load lbs. kg 31,425 14,254 31,189 14, a Axle loading with load front lbs. kg 49,420 22,417 48,704 22, b rear lbs. kg 5,005 2,270 5,484 2, a Axle loading without load front lbs. kg 14,750 6,690 14,839 6, b rear lbs. kg 16,675 7,564 16,350 7, Tire type Pneumatic Pneumatic 3-2 Tire size front 10.00x20 Bias 10.00x20 Bias 3-3 rear 10.00x20 Bias 10.00x20 Bias 3-5 Number of tires, front / rear (X driven ) 4/2 4/2 4-1 Mast tilt, forward / back degree 15 F / 12 B 15 F / 12 B 4-2 Height of mast lowered in mm 143 3, , Freelift (Top of Fork) in mm Lift height (Top of Fork) in mm 148 3, , Height of mast extended in mm 215 5, , Height to top of operator compartment in mm 119 3, , Overall length in mm 216 5, , Length to load face in mm 168 4, , Overall width over drive tires in mm 97 2, , a Fork thickness in mm b width in mm c length in mm 48 1, , Carriage width in mm , , a Fork spread, min (in-in) in mm b Fork spread, max (out-out) in mm 89 2, , Ground clearance, under mast with load in mm Ground clearance, center of wheelbase in mm Minimum aisle width (add load length) in mm 185 4, , Outside turning radius in mm 154 3, , Hydraulic tank capacity gal l Fuel tank capacity gal l With Tier 4 INTERIM CUMMINS QSB 4.5L ENGINE 5-2a Lifting speed with load - Dual 105cc ft/min m/s b without load - Dual 105cc ft/min m/s Drawbar pull Max lbs. kn 22, , Gradeability no load / rated load 1 mph (1.6 km/h) % 32/48 32/48 31/44 31/44 With Tier 3 Cummins QSB 6.7L ENGINE 5-2a Lifting speed with load - Dual 120cc ft/min m/s b without load - Dual 120cc ft/min m/s a Lifting speed with load - Single 90cc ft/min m/s b without load - Single 90cc ft/min m/s Drawbar pull - Max lbs. kn 22, , Gradeability no load / rated load - 1 mph (1.6 km/h) % 31/40 31/40 31/40 31/40 CERTIFICATION: These Hyster lift trucks meet design specifications of Part II ANSI B , as required by OSHA Section (a)(2) and also comply with Part III ANSI B56.1-revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this Technical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer. 4

5 H HD 2 SPECIFICATIONS MISC DIMENSIONS WHEELS WEIGHTS GENERAL Description Units English Metric English Metric 1-1 Manufacturer HYSTER HYSTER HYSTER HYSTER 1-2 Model designation H250HD 2 H250HD 2 H280HD 2 H280HD Rated load capacity lbs. kg 25,000 11,340 28,000 12, Load center in mm Load distance in mm Wheelbase in mm 114 2, , Total truck weight without load lbs. kg 31,575 14,322 33,074 15, a Axle loading with load front lbs. kg 51,607 23,409 55,862 25, b rear lbs. kg 4,968 2,253 5,212 2, a Axle loading without load front lbs. kg 14,797 6,712 14,634 6, b rear lbs. kg 16,778 7,610 18,440 8, Tire type Pneumatic Pneumatic 3-2 Tire size front 10.00x20 Bias 10.00x20 Bias 3-3 rear 10.00x20 Bias 10.00x20 Bias 3-5 Number of tires, front / rear (X driven ) 4/2 4/2 4-1 Mast tilt, forward / back degree 15 F / 12 B 15 F / 12 B 4-2 Height of mast lowered in mm 143 3, , Freelift (Top of Fork) in mm Lift height (Top of Fork) in mm 148 3, , Height of mast extended in mm 215 5, , Height to top of operator compartment in mm 119 3, , Overall length in mm 224 5, , Length to load face in mm 176 4, , Overall width over drive tires in mm 97 2, , a Fork thickness in mm b width in mm c length in mm 48 1, , Carriage width in mm , , a Fork spread, min (in-in) in mm b Fork spread, max (out-out) in mm 89 2, , Ground clearance, under mast with load in mm Ground clearance, center of wheelbase in mm Minimum aisle width (add load length) in mm 192 4, , Outside turning radius in mm 162 4, , Hydraulic tank capacity gal l Fuel tank capacity gal l With Tier 4 INTERIM CUMMINS QSB 4.5L ENGINE 5-2a Lifting speed with load - Dual 105cc ft/min m/s b without load - Dual 105cc ft/min m/s Drawbar pull Max lbs. kn 22, , Gradeability no load / rated load 1 mph (1.6 km/h) % 31/40 31/40 30/34 30/34 With Tier 3 Cummins QSB 6.7L ENGINE 5-2a Lifting speed with load - Dual 120cc ft/min m/s b without load - Dual 120cc ft/min m/s a Lifting speed with load - Single 90cc ft/min m/s b without load - Single 90cc ft/min m/s Drawbar pull - Max lbs. kn 22, , Gradeability no load / rated load - 1 mph (1.6 km/h) % 30/37 30/37 30/34 30/34 CERTIFICATION: These Hyster lift trucks meet design specifications of Part II ANSI B , as required by OSHA Section (a)(2) and also comply with Part III ANSI B56.1-revision in effect at time of manufacture. Certification of compliance with the applicable ANSI standards appears on the lift truck. Performance specifications are for a truck equipped as described under Standard Equipment on this Technical Guide. Performance specifications are affected by the condition of the vehicle and how it is equipped, as well as by the nature, condition of the operating area, proper service and maintenance of the vehicle. If these specifications are critical, the proposed application should be discussed with your dealer. 5

6 H HD 2 SPECIFICATIONS POWERTRAINS Units Tier 4i Tier Power type Diesel Diesel 7-1 Engine Manufacturer / model Cummins QSB 4.5L Cummins QSB 6.7L 7-1a EPA Tier Compliance Tier 4 interim Tier 3 7-2a Engine power output - Rated hp kw b Engine power output - Peak hp kw Governed speed rpm 2,300 2, Number of cylinders / displacement # / l 4 / 4.5L 6 / 6.7L 7-5 Engine torque - Max lb-ft N-m a Turbocharger Type Variable Flow Wastegate 7-9 Alternator output Amps Transmission Manufacturer / model ZF WG-161 ZF WG Transmission type & speeds Powershift 3F x 3R Powershift 3F x 3R 8.1a Drive Axle Manufacturer / model AxleTech AxleTech 8-6 Battery voltage, rated capacity V / CCA 24 / / Service brake Oil immersed (wet) disc Oil immersed (wet) disc 5-11 Park brake Spring apply, dry disc Spring apply, dry disc Rated Capacities Model H190HD 2: 19,000 lbs. at 24 (8,618 kg at 610 mm) load center Model H210HD 2: 21,000 lbs. at 24 (9,525 kg at 610 mm) load center Model H230HD 2: 23,000 lbs. at 24 (10,433 kg at 610 mm) load center Model H230HD 2S: 23,000 lbs. at 24 (10,433 kg at 610 mm) load center Model H250HD 2: 25,000 lbs. at 24 (11,340 kg at 610 mm) load center Model H280HD 2: 28,000 lbs. at 24 (12,701 kg at 610 mm) load center H HD 2 MAST DIMENSIONS 4.4 Lift height (Top of Fork) 4.2 Mast Lowered Ht. 4.3 Freelift (Top of Fork) 4.5 Overall Extended Ht. in mm in mm in mm in mm 2-STAGE NO FREE-LIFT (NO FL) VISTA STAGE VISTA H HD 2 MAST DIMENSIONS 4.4 Lift height (Top of Fork) 4.2 Mast Lowered Ht. 4.3 Freelift (Top of Fork) 4.5 Overall Extended Ht. in mm in mm in mm in mm 2-STAGE NO FREE-LIFT (NO FL) VISTA STAGE VISTA Rated capacities are for trucks equipped with: VISTA mast to 212 (5400 mm) (H HD 2) maximum fork height 92.5 (2,350 mm) (H HD 2) carriage 48 (1,219 mm) (H HD 2) long forks as required VISTA mast to (5 411mm) ( HD 2) maximum fork height 92.5 (2,350 mm) (H HD 2) carriage 48 (1,219 mm) (H HD 2) long forks as required Contact your dealer for other capacity information. KEY H190HD2 = BLUE H210HD2 = ORANGE H230HD2S = GREEN H250HD2 = RED H280HD2 = YELLOW Conversion Factor: 1.0 = 25.4 mm 1 lb = 0.45 kg RATED LOAD (LBS) RATED LOAD (LBS) 30,000 25,000 20,000 15,000 10,000 5,000 30,000 25,000 20,000 15,000 10,000 RATED LOAD VS. LOAD CENTER Standard Pin Carriage U.S. CUSTOMARY LOAD CENTER (IN) RATED LOAD VS. LOAD CENTER Integral Sideshift Carriage & Apron Style Sideshifting Fork Positioning Carriage U.S. CUSTOMARY RATED LOAD (LBS) RATED LOAD (LBS) 30,000 25,000 20,000 15,000 10,000 5,000 30,000 25,000 20,000 15,000 10,000 RATED LOAD VS. LOAD CENTER Non-Sideshift Fork Positioning Carriage U.S. CUSTOMARY LOAD CENTER (IN) RATED LOAD VS. LOAD CENTER Dual Function Sideshifting / Fork Positioning Carriage U.S. CUSTOMARY 6 5, LOAD CENTER (IN) 5, LOAD CENTER (IN)

7 Standard Features and Options MASTS Mast with nested channels provide excellent visibility of the attachment and load. Pre-lubed and sealed load rollers resist load forces. CARRIAGES Pin-type; integral pin-type fork positioner with simultaneous or individual fork control; pin-type integral sideshift; integral pin-type dual function sideshift fork positioner; apron style sideshift fork positioner with simultaneous or individual fork control. Overall width: 92.5 (2,350 mm) for the H HD 2 Minimum inside-to-inside fork spacing model and attachment dependent is 3 (75 mm) Maximum outside-to-outside fork spacing model and attachment dependent is 89.4 (2,270 mm) FORKS 3.0 x 8.0 x (76 x 203 x 1,219-2,438 mm) pallet forks for H HD x 8.0 x (76 x 203 x 1,219-1,829 mm) polished and tapered forks for H HD x 8.0 x (70 x 203 x 1,219-2,438 mm) dual function sideshifting fork positioner forks for H HD 2 STANDARD ENGINE Tier 4 INTERIM Cummins QSB4.5L 4 Cylinder Diesel Engine delivers rated 160hp (peak 164hp) and 460 lb-ft of maximum torque. EPA Tier 4 interim compliant engine features Cooled EGR technology that does not require use of urea, saving time and money. Innovative selectable ECO performance modes offer excellent fuel economy and maximum productivity. Hibernate idle saves fuel by lowering engine rpm when functions are not being used. Also includes: Variable Flow Turbocharger improves boost across a wide RPM range 120 Amp Alternator Viscous, on-demand cooling fan (saves fuel / reduces noise) Overhead Exhaust with Diesel Oxidation Catalyst (no Diesel Particulate Filter required) Requires Ultra-low Sulfur Diesel Fuel and low-ash oil OPTIONAL ENGINE Tier 3 (limited availability for US and Canada): Cummins QSB6.7L 6 Cylinder Diesel Engine delivers rated 155 hp (peak 155hp) and 443 lb-ft of maximum torque. EPA Tier 3 compliant. Also includes: Wastegate Turbocharger 70 Amp Alternator TRANSMISSION Capable of 35% More torque than the previous generation offering ZF WG-161 three-speed, fully reversing powershift transmission produces smooth shifting, precise inching and fast acceleration 3 forward and 3 reverse gears Smooth fully or semi-automatic gear shift control Powershiftable with proportional valves Inching electronically controlled Cushioned clutch lock-up provides smooth shifting and dampens drive line shock loads Simple push button calibration Transmission lock-out preventing high speed directional changes Transmission and Engine powertrain protection for excessive engine coolant temperature, low engine oil pressure, and excessive engine inlet air temperatures ELECTRICAL SYSTEM Sealed Deutsch connectors CANbus system for easy diagnostics of engine, transmission and hydraulics HYDRAULIC SYSTEM On-Demand Load-Sensing Hydraulic System featuring: Variable Displacement Pump Technology Saves fuel Produces less heat Runs quieter Extends life of hydraulic oil and components Leak-free ORFS fittings STEERING SYSTEM The steer axle is a casting with a transverse mounted double acting cylinder, 2 non-adjustable tie rods, 2 spindles, taper roller bearings and 2 wheel hubs. The axle is pin mounted to the frame Designed for high loads and long life, the one piece axle frame carries the axle loads and provides mounting for the spindles and cylinder Axle spindles are supported by tapered roller bearings and sealed to prevent contamination entry or loss of grease Eight high tensile bolts secure the steer cylinder providing large wheel angles and greater maneuverability. Excessive external force on the frame is avoided using this design No steering linkage adjustments are required. Lubricating fittings on spindle and tie rod pins are the only regular maintenance points Load sensed steering provides low steering effort and good performance at all engine speeds DRIVE AXLE Rugged Hyster drive axle features full-floating design. Wheel hubs rotate on large tapered roller bearings. Non-adjustable tie rod ends provide maximum life. BRAKES Oil cooled wet disc brake system greatly extends brake system life OPERATOR AREA Ergonomically designed hydraulic controls and high/low range control lever are within easy reach Three steps and handgrips provide easy access to operator compartment Angled floor plate and pedals are positioned for operator comfort Standard MONOTROL pedal controls engine speed and truck direction, freeing operator s hands to operate steering and hydraulic controls Telescopic, tilt steer column Supportive mechanical full-suspension seat adjusts 8-inches (200 mm) for operator comfort Several air suspension seat options are available Steel overhead guard frame provides excellent high-stacking visibility Operator Presence System (OPS) with complete hydraulic lock out requires the operator to be in the normal operating position before any travel or movement of the mast, tilt, carriage, and attachment can be initiated and that the travel or movement of the mast, tilt, carriage, and attachment is locked out when the operator leaves the seat for more than 2-3 seconds Optional light groups aid visibility in low-lighted areas Optional ComforCab II features: tinted, curved glass; circulation fan; heater & defroster; electric wiper and windshield washer front, rear, top; intermittent front wiper; door retainer; 3 speed fan; 12 volt auxiliary power source; dome light, with many additional options to enhance comfort and productivity Special attachments, equipment or accessories not listed above may be available through Applications Engineering for specific application requirements. 7

8 Standard Features and Options STANDARD EQUIPMENT Complete truck equipped with: H HD 2: 147 Maximum Fork Height 2-Stage Mast with 133 Lowered Height H230HD 2S-280HD 2: 148 Maximum Fork Height 2-Stage Mast with 143 Lowered Height 92.5 Wide Pin Type Carriage 48 Long Forks (3 x 8 section) Cummins engine (see engine section) Sy-Klone Spinner Type Heavy Duty Air Intake Pre-Cleaner Premium ZF WG161 3 speed Autoshift transmission AxleTech Planetary Drive Axle with Wet Disc Brakes Powertrain Protection system for engine and transmission; high temperature or low oil pressure On-Demand Load-Sensing Hydraulic System featuring Variable Displacement Pump technology (VDP) Standard performance single hydraulic pump CANbus Electrical Control System for Engine, Transmission and Hydraulics 10.00x20-20PR bias pneumatic drive and steer tires MONOTROL TM Pedal Direction Control with direction change interlock system UL Classification D Mast Tilt: 15 Fwd/12 Back Open operator compartment with integral Overhead Guard. Compartment includes: Seat Side Minilever Hydraulic control; Multifunction Display Panel; Interior Wide Angle Mirrors; Telescoping & Tilting Steering Column; Floor Mat; Isolated Mounting for Low Noise and Vibration; 24-12V DC Converter; Full Suspension Vinyl Seat with Integrated, Adjustable Armrest and Seat Belt Operator Restraint System Operator Presence System Electric Air Horn (112 dba) 24V Electrical System Tilting Operator Compartment for Service Access Manual operation Light Kit 11: 2 LED Stop / Tail / Backup Lights Non-Locking Fuel Cap Operator s Manual Optional equipment Engines Masts various lift heights, 2-stage and 3-stage FFL Sideshifting Carriages and Fork Positioners Various fork options and lengths Various mast tilt ranges Multifunction Joystick Column-mounted Direction Control Lever Radial and Pneumatic-shaped Solid Tires Enclosed Cab, with or without Air Conditioning Various Inside-Cabin Options Various Seat Options 2 and 3-point High Visibility Seat Belts Powered Tilting Operator Compartment for Service Access Visible Alarm / Amber Strobe Light Audible Backup Alarm Various Halogen and High Intensity Discharge (HID) Xenon Light kits Lockable Fuel Cap Lockable Battery Disconnect Switch Hydraulic Accumulator Various Traction Speed Limiters Empty Seat Engine Shutdown - Adjustable from 3-15 minutes (preset to 15 minutes) Lifting Eyes Steer Wheel Lug Protection Engine Block Heater Hyster Company P.O. Box 7006 Greenville, North Carolina Part No. H HD2/TG 5/2013 Litho in U.S.A. Visit us online at or call us at HYSTER-1. Hyster,, and Monotrol are registered trademarks of Hyster Company. Hyster products are subject to change without notice. The Hyster Company products included in this document may be covered by US Patent 6,684,148, and other patents pending. Truck on cover shown with optional equipment Hyster Company. All rights reserved.

Technical Guide. Heavy-Duty Forklift Truck

Technical Guide. Heavy-Duty Forklift Truck Technical Guide Heavy-Duty Forklift Truck H300-360HD 2 DIMENSIONS 4-21 Equal intersecting right angle aisle with 76" (1930 mm) wide x 72" (1829 mm) long load: H300HD 2 155 (3936) H330HD 2 155 (3936) H360HD