Proudly built in the USA. Owner s Manual TC-508 DUMPING FLATBED

Transcription

1 Proudly built in the USA Owner s Manual TC-508 DUMPING FLATBED Chambersburg, PA Rev 03/2018 Copyright 2018

2 Table of Contents Warranty TruckCraft Warranty Registration 3 TruckCraft Warranty Certificate 4, 5 & 6 Operator Safety Information 7 Mounting & Operation Instructions 8, 9 & 10 Operator Instructions 11 Maintenance 12 Drawings D Assembly on a 56&40CA/SRW/Ford 13 & 14 D Mounting Kit Inst l. 56&40CA/SRW/Ford 15 D Mounting Kit Inst l. USE D D Mounting Kit Inst l. 40CA/SRW/RAM 16 & 17 D Mounting Kit Inst l. USE D D Mounting Kit Inst l. 56CA/SRW/RAM 18 & 19 D Mounting Kit Inst l. 56&40CA/SRW/GM 20 & 21 D Mounting Kit Inst l. 56&40CA/SRW/Ford & 23 D Mounting Kit Inst l. GM 24 D Pintle Hitch / Bumper Inst l./ford 25 D Pintle Hitch / Bumper Inst l./gm 26 D Fold Down Sides 27 & 28 C Mudflap Kit 29 D Tarp Kit Assembly 30 Major Product Components 31 Copyright 2018 Rev. 03/2018 2

3 TruckCraft Warranty Registration Thank you for purchasing a TruckCraft TC-508 ARROW Dumping Flatbed. We appreciate your business and trust that your Dumping Flatbed will give you many years of outstanding service. To provide you with the superior support that you deserve, we request that you register your warranty with us. To register your warranty, please complete this form and mail or fax it to TruckCraft within 30 days of purchase. Serial # Located on the front panel bottom corner (behind the cab) of the cabguard on the Driver s Side. SERIAL NUMBER LOCATION Company Name Street Address Address 2 City State Zip Your Name Phone Date Purchased Dealer Name Intended Use Copyright 2018 Rev. 03/2018 3

4 TruckCraft Warranty Certificate WARRANTY TRUCKCRAFT CORPORATION WARRANTS EACH TC-508 DUMPING FLATBED TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF ONE YEAR FROM THE DATE OF INITIAL SALE TO THE ORIGINAL RETAIL PURHASER AND AGREES ONLY TO REPAIR OR RE- PLACE AT ITS OWN EXPENCE, ANY PART OR PARTS OF THE PRODUCT FOUND TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP, PROVIDED TRUCKCRAFT IS NOTIFIED OF SUCH DEFECT OR DEFECTS WITHIN THE ONE YEAR WARRANTY PERIOD AND GIVEN REASONABLE TIME TO COR- RECT THE DEFECT. INSTALLATION AND OPERATION OF THE PRODUCT MUST BE IN AC- CORDANCE WITH TRUCKCRAFT S INSTRUCTIONS. REPAIRS REQUIRED FOLLOWING OPERATION BEYOND THE RATED CAPACITY OR IMPROPER USE OR APPLICATION OF ANY PRODUCTS SHALL NOT BE CONSIDERED DEFECTS WITHIN THE SCOPE OF THE FOREGOING WARRANTY. WARRANTY WILL NOT BE CONSIDIDERED ON ANY ALTERED, MODI- FIED, OR MISUSED PART AND FAILURES DUE TO LACK OF MAINTENANCE OR ACCIDENTS. WARRANTY CLAIMS BY THE USER MUST BE MADE TO THE DEALER FROM WHICH THE PRODUCT WAS PURCHASED, UNLESS OTHERWISE AUTHORIZED BY TRUCKCRAFT. THIS WARRANTY DOES NOT COVER THE SHIPPING COSTS OF DEFEC- TIVE PARTS TO OR FROM THE DEALER. NO CLAIMS FOR LABOR SHALL BE CONSIDERED UNLESS PREAUTHORIZED BE TRUCKCRAFT. NO DEALER HAS AUTHORITY TO MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF TRUCKCRAFT, OR TO ALTER OR MODIFY THE TERMS OR LIMITATIONS OF THIS WARRANTY. NOTE: To activate the Warranty on your new TC-508 go online to or contact your nearest TruckCraft dealer. WHO BENEFITS FROM THIS WARRANTY? TruckCraft obligation under this warranty applies to the first purchaser of the product. Copyright 2018 Rev. 03/2018 4

5 HOW IS A WARRANTY CLAIM HANDLED? The purchaser shall immediately notify the local Authorized Distributor or Truck- Craft (In Writing) of any claim under this warranty. The information should include the model and serial number. A detailed description of the alleged defect and photographs of the entire unit including shots of the specified defect. All repairs must be authorized be TruckCraft prior to any work being completed. If after inspection TruckCraft determines the product is defective in material or workmanship as claimed. TruckCraft shall have the option to repair the defect TruckCraft s option. TruckCraft shall not be liable for any rental reimbursement, loss of vehicle use, inconvenience, mileage, travel expense, storage, lost time/pay, etc. EXCLUSIONS TO WARRANTY 1. Accessories or services not by or damages/corrosions caused by these accessories or services. This includes optional parts, aftermarket products, components, installation, finish painting, lettering, wiring or modifications. 2. Specific corrosion perforation and powder coat warranty exclusions: a. Products which may have been used to carry corrosive materials, where such materials may result in corrosion or rust-through perforation. i) Products purchased with optional bare surface and installed by the original owner. ii) Products being warranted under the corrosion perforation warranty must have a perforation warranty. iii) Corrosion on a powder-coated surface is not considered a corrosion perforation warranty. iv) Damage or corrosion caused by airborne fallout, salt from the sea air, salt or other materials used to control road conditions, chemicals, tree sap, stones, hail, earthquake, water or flood windstorm, lighting or the application of chemicals or sealants subsequent to manufacture are not covered. v) Normal wear-and tear on the product is not covered. vi) Damage due to accident, misuse, abuse or alteration of the product. 3. Fatigue cracking of the body structure caused by improper mounting, overloading, severe off-road applications, twisting loads influenced by cranes or aerial devices are not covered. Copyright 2018 Rev. 03/2018 5

6 DISCLAIMERS warrants its products only as stated in the Warranty. TruckCraft makes no other warranties, express or implied, and disclaims all other warranties, including any implied warranty of merchantability or fitness for a particular purpose. TruckCraft s obligations are limited to those expressed in this warranty and TruckCraft shall not be liable to the purchaser or any third party for any direct or indirect, incidental or consequential damage or loss. Some states do not allow limitations on how long an implied warranty lasts or exclusions or limitations of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights and you may also have other rights which may vary from state to state. If the product is improperly installed, modified, misused, damaged or otherwise tampered with, the foregoing warranty shall lapse and become null and void. This warranty shall be enforced and construed in accordance with the laws of the state of Pennsylvania. No person is authorized to modify or add to the foregoing Warranty. Copyright 2018 Rev. 03/2018 6

7 Operator Safety Information Observe the following safety procedures during the use of the dumper. Before operating read and understand all information furnished with your dumper and in this manual ALWAYS keep hands, feet and clothing away from moving parts. NEVER exceed the structural capacity (7,000 lbs.) of the dumper. Structural capacity means the maximum weight the dumper will carry and dump with an acceptable margin of safety. This does not mean that your truck can carry 7,000 lbs. NEVER exceed the manufacturer s GVWR (Gross Vehicle Weight Rating) of your truck. This rating can usually be found on the end of the driver s door just above or below the latch. NEVER exceed the truck axle and tire ratings. ALWAYS keep as much of the load as possible forward of the rear axle and evenly distributed from side to side. NEVER work under a raised body unless the body is supported by blocking or propped in the raised position. Always unload the body prior to using the prop. ALWAYS Operate the dumper only when the truck is on a firm, level surface. ALWAYS inspect the area around the truck for safe dumping prior to operating. NEVER move the truck with the deck in a raised position. NEVER let the dumper sit with the bed raised when not in use. ALWAYS open the tailgate prior to raising the dumper when it is loaded. ALWAYS store the remote control in a location that assures that no object can come in contact with the raise button unintentionally. ALWAYS before raising the dumper, check for adequate overhead clearance. Be alert for overhead electrical wires. REGULARTY check and tighten all fasteners to the recommended torque values in the Torque Chart shown below. ALWAYS the maximum hydraulic pressure is factory set. Tampering with this setting will void the warranty and can damage hydraulic components and result in system failure. NEVER attempt to repair this dumper yourself unless you have experience working on dump beds and are familiar with the hazards involved. For safety, take your dumper to the dealer from which it was purchased for all repairs and service. Copyright 2018 Rev. 03/2018 7

8 Mounting & Operation Instructions CAUTION: Verify any lifting and support devices used can support the Flatbed assembly before picking it up. 1. Install the mounting kit on the truck frame per drawing #D Use the hardware supplied with the mounting kit and torque bolts as noted. 2. Attach a jumper cable to the flatbed subframe and to the frame of the truck for a temporary ground. 3. Cut and remove the shipping strap (if any) at the front of the flatbed and temporarily hook the loose end of the power cable to the positive terminal of the truck battery. 4. Position the flatbed dumper in the approximate mounting location. Center the bed from side to side. 5. While making sure everybody is standing clear, raise the flatbed high enough to engage the safety prop. Use the up and down buttons on the remote control to raise and lower the flatbed (See figure #3). Lower the flatbed while holding the prop in a vertical position so that it engages a slot in the bottom of one of the floor planks and is supporting the full weight of the flatbed. Figure 3 6. Mount the flatbed and subframe to the truck frame Mount Kit per drawing #D Section G-G and Section H-H. Use the mounting hardware supplied with the kit and per the bill of material on D When tightening bolts, do not over-tighten the three bolts attaching the subframe at the rear of the deck, which can crush the aluminum tube. CAUTION: Do not work under the flatbed dumper without having the safety prop properly positioned. SAFETY PROP RASIED AND SHOWN ENGAGED IN SLOT IN FLOOR PLANK Copyright 2018 Rev. 03/2018 8

9 7. Route the pump power cables to the battery in such a way as to avoid sharp edges and maintain a minimum distance of 8 from any portion of the exhaust system. By routing the power cable along the side of the truck frame, you will give the cable maximum protection. Fasten the cable to the truck frame using the stay straps provided. These stay straps should be inserted through holes in the truck frame to secure the cable. Do not cross under of over the truck frame where the cable could get pinched or frayed due to rubbing. 8. The hydraulic pump reservoir has been filled at the factory. If more fluid is necessary use only Dextron Automatic Transmission Fluid. CAUTION: Do not overfill. Adding too much fluid will cause the reservoir to overflow when the bed is lowered. The best method of refilling the reservoir is to place the dumper on the safety prop, with the prop being as straight up and down as possible under the dumper. Insert a clean ruler or measuring stick into the reservoir making sure it touches the bottom of the reservoir and not the pickup tube. Add fluid until the depth of fluid in the reservoir is 4 from the bottom of the tank. If you have no way to measure 4, an alternate method of filling is to add 2-3 oz. of fluid at a time and raise the bed. Repeat this procedure until the pump does not change sound (from pumping air) at the end of its stroke. Leave the breather off and fully lower the bed to the down position. The bed can then be raised and the breather reinstalled. The reason for leaving the breather off during the first cycle after filling is to guard against pressurizing the reservoir in the event that it has been overfilled. Back pressure due to overfilling may dislodge the reservoir from the pump. Adding too much fluid will result in the reservoir overflowing when the bed is lowered. The hydraulic cylinder will require bleeding of all air each time you replenish fluid. CAUTION: An accumulation of air in the lifting cylinder will cause the bed to bounce and possibly raise when the vehicle is moving. Copyright 2018 Rev. 03/2018 9

10 BLEEDING THE CYLINDER: After filling the hydraulic reservoir to the proper level (See Page 9 for filling). Locate and remove the plug on the top of the hydraulic cylinder. Place a clean rag over the plug opening and jog the UP button until a small amount of fluid comes out the opening. Replace the plug and re-check the reservoir fluid level as described above. If the fluid level is low, repeat all steps listed above. See picture below for location of plug. PLUG LOCATION 9. Install the remote control in the cab by making note of the wire colors and connection locations prior to disconnecting the remote cable from the power unit. Then route the end of the cable through the floor of the pickup cab behind the driver s seat (preferably through a rubber plug in the floor). The cable should then be routed down to the power unit where it should be reconnected. Use a stay strap to secure the cable to the front of the bottom subframe to assure clearance when the flatbed dumper is raised and lowered. 10.Never exceed the manufacturer s gross vehicle rating of the truck. These ratings can usually be found on the end of door just above or below the latch on the driver s side. Filling the bed with materials such as sand, stone, scrap steel, etc. could exceed the rating of the Flatbed dumper and would extremely overload the truck. Filling the bed without regard to the weight of the material being loaded can result in structural failure and injury. Never exceed the dumper and trucks maximum ratings. Copyright 2018 Rev. 03/

11 Operator Instructions If you have any problems with your Dumping Flatbed, please contact your authorized dealer immediately. Dealer Contact Information This Dumping Flatbed, like any product, will perform and last depending on how it is used and cared for. Following are some operating and maintenance guidelines for using the Flatbed: Use the remote control to raise and lower the bed always Check all the locations on the Dumping Flatbed for loose hardware. Also check the locations that have moving parts and make sure everything is still functioning correctly. Copyright 2018 Rev. 03/

12 Maintenance 1. Check the hydraulic fluid level and bleed the cylinder every 6 months. If additional fluid is required add Dextron Automatic Transmission Fluid. The fluid should not need to be changed unless it becomes contaminated from an outside source. To check the fluid level and bleed the cylinder follow step #8 in the Mounting and Operating Instructions. 2. Never operate the vehicle if any bounciness or springiness is noted in the empty flatbed dumper when fully down. The cylinder may have air trapped inside that could cause the empty flatbed to bounce up into oncoming high wind, thus raising the dumper while moving. BLEED THE CYLINDER IMMEDIATELY. Follow the directions in step #8 in the Mounting and Operating Instructions. 3. Never close off the cab guard window screen when the bed is empty. High winds and high driving speed may cause the bed to raise. 4. Lubricate the stainless steel tailgate pins periodically with WD Depending on frequency of use, check all bolts for proper tightness and torque. CYLINDER BLEERER SCREW STAINLESS STEEL TAILGATE Copyright 2018 Rev. 03/

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31 Major Product Components 20 X 20 TRAP DOOR FIXED SIDES FOLD-DOWN SIDES W/STAINLESS STL HINGES FOLD-DOWN TAILGATE D-RING SWIVEL MOUNT BOLT-ON STL. BUMPER & HITCH PLATE Copyright 2018 Rev. 03/