BRAKE TESTERS. BD-series Truck New Generation BEISSBARTH BRAKE TESTERS FOR TRUCKS VOL 1

Transcription

1 BRAKE TESTERS BD-series Truck New Generation BEISSBARTH BRAKE TESTERS FOR TRUCKS VOL 1 1

2 BD 7xxx/8xxx: New generation of Beissbarth brake testers for trucks Complying with German 29 StVZO (VkBl. 09/2011) Fits into most popular foundations Supports the connected workshop: PC ready, Connected Repair, ASA-Livestream BD-series Truck for 13 t and 18 t axle load: Hydraulic load simulation Four-wheel support (4 x 4) New ICperform software Coated rollers with strong grip Mechanical components with hot-dip galvanization for lasting protection against corrosion 2

3 Hydraulic load simulation for general inspections in line with the guideline In line with 29 StVZO (VkBl. 09/2011), of the German road traffic registration ordinance, Deadline * lifting device for load simulation (lifting height: 200 mm) neatly integrated into the roller housing increases the brake-cyclinder pressure to the 1.7 bar demanded controlled via remote control right from the driver cab suitable for almost all trucks and trailers especially recommended for empty/lightweight lorries According to the guideline, commercial vehicles need to be tested with a minimum statutory brake pressure of 1.7 bar. In case of commercial vehicles with a high load/no-load ratio e.g. empty trucks and trailers not building up the required minimum pressure, load simulation can be used as well. Instead of sophisticated tying down of multiple axles, the axle to be tested can also be lifted for the test. At this much simpler procedure, the required axial pressure is created by altering the weight balance. * as of 2020 only with brake testers complying with the guideline BD 7xxx, 13 t Lifted roller set Remote control for hydraulic load simulation (optional) Control cabinet for hydraulic load simulation 3

4 ICperform: new software, exact measurement Text message Displays actions and results Left clock gauge Left brake force in kilo newtons Action indicator here: super automatik Configuration of axles and air-pressure sensor Controlled drive-in Axial braking Value calculated from axial brake force and axial weight in percent Axle load Axle load in tons Brake-force difference indicator Difference between left and right brake force in percent New! Software ICperform: for intuitive and fast use Optimum display of all relevant measured values Easy to handle Faster brake testing Print and database functions Connection with other test devices within the test lane 4

5 Right clock gauge Right brake force in kilo netwons Order manager Ovality measurement Overview of results Px Measured axial pressure Px No. Number of pressure sensor in remotecontrol version PM Pressure applied onto the brake pedal Currently tested axle Licence plate of vehicle 5

6 Beissbarth Connected Repair for connected truck Systems Brake testing Headlight testing Emission analysis Air condition service Beissbarth Connected Repair: Connected Repair is able to read commercially available job data. Thanks to crosslinking, the central server-based software solution eases and accelerates the work processes of all connected test devices. Purchasing BD, the software for one* work station is included within the scope of delivery. CO₂ Connected Repair Intelligently crosslinked: Beissbarth Connected Repair * Network version for several workstations might be subjected to additional fees. Accurate display of the test results on the workshop computer MLD 815 used on a truck Connected Repair: for faster work processes MLD 815 headlight testers ests all types of light sources (xenon, bi-xenon, LED, bi-led, halogen) and all types of truck headlights. MLD 815 Matrix/DLA version for glare-free high-beam systems (DLA*, Matrix) With CMOS camera and integrated printer. Digital headlight tester MLD 815 * Dynamic Light Assist 6

7 Real-time display, power box, cabinet Analogue display for measured values (optional) LCD displays on top (4/2) displaying the measured values and information texts Receiver sensor for entries via remote control Mode shown via arrows and LCD Large round indicator of brake force scales (left and right); inner indicator 0-8 kn for cars outer one 0-40 kn for trucks indicator of change of brake force scales (car/truck) LED symbols for evaluation of brake tests Practical control center for the workshop (Scope of D.) Control cabinet for sheltered voltage distribution, power electronics, control electronics, fuses, etc. PC ready: direct connection to the workshop computer In line with 29 StVZO (VkBl. 09/2011) of the German road traffic registration equipped with ASA livestream Improved new design IR receiver for workshop PC (with serial port RS232) Optional: PC trolley* For the own PC equipment Prepared with TFT display mount RAL 5015 (blue) or RAL 7040 (grey) * For PC system requirements, see page 15 Optional: PC trolley full PC equipment included Fully equipped workshop trolley I.e. with PC, printer, TFT display 27, keyboard, Mouse, IR receiver, IR-remote control RAL 5015 (blue) oder RAL 7040 (grey) 7

8 Fit into nearly every foundation Prerequisite to the foundation 4 Pos. 13 t 18 t 1 C20/25 (DIN EN ) C20/25 (DIN EN ) mm 920 mm mm 675 mm mm 750 mm mm 120 mm 6 80 mm 80 mm 7 93 mm 93 mm 8 80 mm 80 mm 2 New BD 8xxx with integrated load simulation placed into existing foundation saves installation works BD-series Truck: easy to install As the hydraulics of the load simulation are already integrated into the case of the roller set, it easily fits into most common foundations. Simply remove the old tester and install the new one. 8

9 Variants for installation with or without pit Pit With pit: two separate foundation frames as edge protectors Without pit: one foundation frame consisting of three parts Installation w/o pit Both roller sets within one frame 3 options for different track widths Combined frames 13 t BD 7xxx 18 t BD 8xxx Mounting options 3112, 3212 oder , 3600 oder 3700 Max. track width in mm 2 700, oder , oder cm (13 t) 80 cm (18 t) 60 cm (13 t) 90 cm (18 t) 70 cm (13 t) 100 cm (18 t) Roller set 13 t Roller set 18 t (with bigger rollers) 9

10 Perfect function: robust and durable Durable sliding rails 8-point load cell Option prepared for tachometer control Drive-over plates (from July 2017 onwards) Radio controlled air-pressure sensors Strong mechanics: weather-resistant hot-dip galvanization, steel chains Depending on the configuration shown accessories might be part of the scope of delivery 10

11 Safe working in the pit PSC1, pit safety protection, alongside PSC2, pit drive-in protection, transverse, 3 different sizes, see accessories, page 14 (as of July 2017) 11

12 BD-series Truck: special accessories Figure Mandatory accessories Order number Figure Opional accessories Order number Beissbarth ICPerform standard truck software Trolley, RAL 5015 (incl. adapter for a 27 monitor) Figure Opional accessories Testlane PC (technical requirements, see page 15) Order number PC Trolley, RAL 5015, incl. PC, printer, keyboard, mouse, 27 monitor, IR receiver, remote control IR remote control for truck version (incl. battery) Trolley, RAL 7040 (only incl. adapter for a 27 monitor) Analogue display, RAL 5015, LCD, swivel arm, IR receiver Analogue display, RAL 7040, LCD, swivel arm, IR receiver PC trolley, RAL 7040, complete incl. PC, Printer, printer, keyboard, mouse, 27 monitor, IR receiver, remote control Analogue display, RAL 7016, LCD, swivel arm, IR receiver

13 Figure Installation accessories 13 t Order number Figure Installation accessories 18 t Order number Built-in frame, 13 t with mm rollers, separated for pit Built-in frame, 18 t with mm Rolls, separated for pit Built-in frame, 13 t with mm rollers, non-separated (w/o pit), track width 2 700mm Built-in frame, 18 t with mm rollers, non-separated (w/o pit), track width mm Built-in frame, 13 t with 1 000mm rollers, non-separated (w/o pit), track width 2 800mm Built-in frame, 18 t with 1 000mm rollers, non-separated (w/o pit), track width mm Built-in frame, 13 t with 1 000mm rollers, non-separated (w/o pit), Strack width 2 900mm Built-in frame, 18 t with mm rollers, non-separated (w/o pit), track width mm Kit of drive-over plates (2 pcs), 13 t for mm rollers (4 pieces, 2 on each side) (from July 2017 onwards) Kit of drive-over plates (2 pcs), 18 t for mm rollers (4 pieces, 2 on each side) (from July 2017 onwards) Weighing system (8-point load cell)

14 BD-series Truck: special accessories Figure Measurement accessories Order number Figure Measurement accessories Order number Remote control for hydraulic load simulation PSC1, pit safety barrier, 15 m safety area Truck IR kit (RS232 receiver, remote control, battery) PSC1, additional swivel bracket for pit protection Stand column aluminum for analogue display, RAL APS1, basic set of wired air-pressure sensors, PM, PX Stand column aluminum for analogue display, RAL APS1, wired pedalforce tester PD Stand column aluminum for analogue display, RAL APS2, wireless pedal-force tester PD PSC2, pit safety cross, 2.5 m safety area behind roller sets (from July 2017 onwards) APS2, basic set of wireless air-pressure sensors, PM, PX1, PX2, charge unit PSC2, pit safety cross, 1.5 m safety area in front of the roller sets and 2.5m safety area behind roll sets (from July 2017 onwards) APS2, additional pressure sensor PX incl. charge unit PSC2, pit safety cross, 2.5 m safety area in front of the roller sets and behind them (from July 2017 onwards)

15 Figure Measurement accessories Connection cable 5 m ((extending the data cable from the roller set to the control cabinet) Order number Min. PC requirements Operating system: Windows 7, Windows 10, 64 Bit embedded standard Processor: Celeron 2.7 GHz Random access memory: 4 GB Hard disk: 500 GB Serial port: RS232 (2x) 13 t adaptation kit for tachograph test with proximity switch (1 x fixing light barrier) [VDO] 13 t adaptation kit for Semmler tachocontrol (1 x sensoring roller support for Semmler rollers, 1 x fixing light barrier) Min. display requirements (PC trolley) Size: 27 Solution: x Width-to-height ratio: 16 : 9 Min. display requirements (PC terminal) Minimum size: 40 Recommended size: 55 Solution: x Width-to-height ratio: 16 : 9 18 t adaptation kit for tachograph test with proximity switch (1 x fixing light barrier) [VDO] t adaptation kit for Semmler tachocontrol (1 x sensoring roller support for Semmler rolls, 1 x fixing light barrier)

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17 Technical specifications Technical specifications of roller sets Description BD 7xxx BD 8xxx Measuring system DMS DMS Dimensions (L x W x H) 1300 x 1040 x 680 mm 1350 x 1140 x 782 mm Weight with lifting device 700 kg 1030 kg Coefficient of friction (dry) 0,8 0,8 Coefficient of Friction (wet) 0,7 0,7 Roller length 1000 mm 1000 mm Roller diameter 205 mm 280 mm Minimum track 900 mm 900 mm Maximum track 2900 mm 2900 mm Roller axle distance 398 mm 438 mm Height difference of rear roller to front roller 32 mm 50 mm Height difference roller edge to workshop floor 0 mm 0 mm Minimum wheel diameter 320 mm 320 mm Minimum rim size Maximum wheel diameter 1000 mm 1200 mm Maximum rim size Protection (according to DIN ) IP 54 IP 54 Roller set lifting 200 mm 200 mm Technical specifications of electrical motors Description BD 7xxx BD 7xxx BD 7xxx Low revolution speed High revolution speed BD 8xxx BD 8xxx BD 8xxx Low revolution speed High revolution speed Power supply Via power box Via power box Via power box Via power box Principle of operation Dahlander tapped winding: Change of speed in the ratio 1 : 2 Dahlander tapped winding: Change of speed in the ratio 1 : 2 Dahlander tapped winding: Change of speed in the ratio 1 : 2 Dahlander tapped winding: Change of speed in the ratio 1 : 2 Motor power 2 x 6.5 kw 2 x 8.5 kw 2 x 10 kw 2 x 12.5 kw Test speed 2.2 km/h 4.4 km/h 2.3 km/h 4.6 km/h Gear ratio 1 / / / / Motor revolution speed /min /min /min /min Roller revolution speed 57,6 1/min 117,6 1/min 43,4 1/min 87,6 1/min Motor connection cable 7 x 4 mm² 7 x 4 mm² 7 x 4 mm² 7 x 4 mm² 17

18 BD-series Truck: configurator BD x x x x S x x BD 7 Truck 13 t (PC Ready, mechanics new 2017) BD 8 Truck 18 to (PC Ready, mechanics new 2017) BD 3 2 speed, rollers with granular coating BD 4 BD 1 BD 2 2 speed, 4 x 4, rollers with granular coating mm rollers, WITHOUT electromagnetic motor brake mm rollers, WITH electromagnetic motor brake BD 2 Hydraulic load simulation BD 3 ASA livestream, hydraulic load simulation BD 4 Hydraulic load simulation, 8-point-scale BD 7 ASA livestream, hydraulic load simulation, 8-point-scale Special versions (Sxx) BD V BD 0 (neutral) German scope of delivery (incl. ASA livestream) Roller set left Roller BD set right Control cabinet BD BD BD BD BD BD International scope of delivery Roller set left Roller BD set right Control cabinet BD BD BD BD BD S

19 Your BD brake tester: BD S 19

20 Beissbarth tyre service equipment for trucks Big-size tire mounting MS 78 RC Bi-directional Two turning speeds MS 78: operation via wired remote control MS 78 RC: operation via r.f. remote control Extension of rim size up to 56 (Special accessories) Wheel balancer MT 788 Usable for passenger-car wheels Static and dynamic balancing Automatic measurement cycle Pneumatic lift for effortless clamping of heavy wheels 2 programms for truck wheels alloy programs for passenger cars Order number Print number RB XXX / July 21, 2017 EN Subject to technical and program changes Beissbarth GmbH A Bosch Group Company Hanauer Straße München Germany Telefon: +49-(0) Telefax: +49-(0) sales@beissbarth.de 20