BXR5203 RBW Li l Rocker & X-16 Curt E16 Installation Instructions. PinLock. Serial Number

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1 RBW Li l Rocker & X-16 Curt E16 Serial Number PinLock The act of uncoupling your fifth wheel trailer can be one of the most dangerous tasks performed when RVing. Accidents can cause broken bones, severed limbs and even death by crushing. Such accidents can be avoided by following a few simple steps: Chock your trailer wheels Extend your front jacks until you see no weight is on the hitch NEVER place any part of your body between the trailer frame and tow vehicle or hitch Safety Information 1. Blue Ox strongly recommends Dealer installation. 2. Do not attempt to install this product without reading these instructions. 3. Warning! Failure to install this product properly can result in damage to your fifth wheel trailer, tow vehicle, fifth wheel hitch and/or cause bodily injury. 4. The PinLock should be inspected for damage after each use Rev A Page 1 of 7 11/12/13

2 3 1 RBW Hitch Tools Required Needle Nose Pliers 9/16 Socket 9/16 Wrench 4 Curt Hitch Tools Required 16MM Socket or Wrench 17MM Socket or Wrench Item No. Part No. Description Qty PinLock PinLock Pin Gate Spacer Plate, 1/4 x 1-1/2 x 1-1/2 (Curt Only) /4-10 x 6 Hex Head Bolt, Grade 5, ZP /4-10 Hex Nylon Lock Nut, ZP...1 IMPORTANT: Use only genuine factory replacement parts on your PinLock. Do not substitute homemade or nontypical parts. If a bolt is lost or in need of replacement, for your safety and the preservation of your PinLock, be sure to use a replacement bolt of the same grade. Repair parts may be ordered through your nearest Blue Ox Dealer or Distributor Rev A Page 2 of 7 11/12/13

3 Hitch Head Removal for installation of PinLock TM To ease installation of the PinLock TM, it is necessary to remove the hitch head. This allows access to the hardware that secure the vertical supports. 1. At each end of the hitch, remove the clip and the pin that holds the hitch head on the hitch frame. Carefully lift the hitch head off of the hitch frame. WARNING: The hitch head is heavy and can cause serious injury if not lifted properly. To avoid personal injury, have someone assist with the lifting. 2. Lay the hitch head upside down and position it such that you can operate the release handle. Catch Bar Open Catch Bar Closed 3. Inspect the slide bar to make certain it is in the closed (secure) position and the spring is at its lowest tension. If the slide bar is open, carefully rotate the release handle until the roll pin aligns with the slot in the tube and close the release bar. CAUTION: Prior to releasing the slide bar, you must retract (pull) the trigger mechanism. USE EXTREME CAUTION TO AVOID PERSONAL INJURY Rev A Page 3 of 7 11/12/13

4 4. RBW Only: Using needle nose pliers, remove the end of the return spring connected to the hitch frame. This releases spring tension from the slide bar and prevents inadvertent, sudden and dangerous closing, and moves the spring out of the way for better access to the mounting bolts and nuts. 5. RBW: Using a 9/16 wrench and socket, remove the front and rear mounting bolts and nuts. Curt: Using 16MM & 17MM wrenches or sockets, remove the front and rear mounting bolts and nuts. Thin Bushing Thick Bushing 6. Next remove the steel bushings (one thick, one thin) from each pivot hole. Take note of the orientation of each bushing. The thick bushings go to the outside and the thin bushings go to the inside of the hitch head. NOTE: The thin bushing will probably slip out using your fingers or pliers. It may be necessary to tap out the thick bushings using a long punch, or screwdriver and a hammer Rev A Page 4 of 7 11/12/13

5 7. Carefully lift the hitch head out of the king pin box pad. NOTE: It may be necessary to pry it out slightly using the long screwdriver until it is free. Set the hitch head aside. Take note of the nylon spacers that keep the hitch head centered within the king pin box pad. These spacers will fall out upon removal of the hitch head. Do NOT misplace them. They will be used when installing the PinLock. 8. Discard the old king pin box pad and place the PinLock TM in approximately the same position as the old pad, upside down with the ramp tongues pointing in the same direction. 9. Clean and inspect the bushings, spacers and mounting hardware for damage. If any damage is evident, replace them. Lubricate and partially insert the thick bushings into their holes in preparation for mating the king pin box pad with the hitch head Rev A Page 5 of 7 11/12/13

6 10. Carefully insert the hitch head into the PinLock. Make certain the rocking lock handles turned downward away from the top of the king pin box. 11. Reinstall the nylon spacers in between the hitch head and PinLock onto the bushings and seat the bushings into the hitch head. 12. Reinstall the bolts, thin bushings and nuts. Tighten the nuts until the hitch head moves smoothly with some resistance snd does not rock loosely. Note: On Curt hitches use the provided spacer plates on the outside of the hitch under the bolt heads and washers as shown. 13. RBW Only: Reinstall the slide bar spring to its original location. Reinstall the hitch head onto the hitch frame and reinstall the locking pins and clips Rev A Page 6 of 7 11/12/13

7 If your PinLock TM is properly installed per the above instructions, it will now prevent the king pin from being released by the hitch until you use your trailer jacks to elevate it approximately one inch. The PinLock TM is NOT designed to prevent high speed breakaway. PinLock TM allows you to load your fifth wheel trailer hitch normally. When unhooking your fifth wheel trailer from the PinLock TM ; simply use your front jacks to take the weight off the hitch, release the hitch and jack your trailer up enough for the king pin to clear the pin gate. CUSTOMER SERVICE COMMITMENT Blue Ox is committed to providing you with exceptional customer care throughout your lifetime with our products. Our team is here to assist you with any questions you may have regarding the performance of your product. Simply call (402) and you can speak with our customer care team. Additionally, please visit our website to see which rallies our Destination America team will be attending. For a nominal fee, our service technician will service your towing system to ensure it s in proper working condition. Also, as a commitment to our customers, should you visit our factory, you can stay at our full service Blue Ox campground at no charge along with enjoying a factory tour. Again, thank you for being our customer and for the confidence you have shown in the performance of our products. It is because of customers like you we enjoy the success we have today Blue Ox One Mill Road, Industrial Park Pender, Nebraska Phone: (402) Fax: (402) Rev A Page 7 of 7 11/12/13

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