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1 Original Roll-Up Cover INSTALLATION INSTRUCTIONS AND OWNER S MANUAL Thank you for purchasing an ACCESS roll-up cover. ACI has manufactured this roll-up cover with pride using superior quality materials and craftsmanship. With proper care, your cover will provide years of service and enjoyment. NOTICE TO INSTALLER: It is recommended you take the time to read these instructions before installing this cover even if already familiar with the product. Often improvements are made without prior notice. Always handle cover and components with care to avoid damage. When done, these instructions and warranty information must be given to the consumer. NOTICE TO CONSUMER: Before using this product, read the operating instructions, maintenance and safety sections of this owners manual and save for future reference. warranty by registering online at HELP LINE Visit Us Online First!

2 INSTALLATION INSTRUCTIONS: (NOTE: For additional installation assistance go online to accesscover.com PREPARATION 1: INSTALLING COVER SIDE RAILS COMPONENTS: 1 driver side rail 1 passenger side rail TOOLS NEEDED: optional NOTE ON BED LINERS: With an under-the-rail drop in bed liner, installation is possible with minimal trim cutting of bed liner at front corner of box and back by tailgate to allow side rail to install properly. Considerable trim cutting is requires with an over-the-rail drop in bed liner. Note: Some installs require drilling/bolting. Those kits will contain special side rail instructions. Follow those instructions for rail attachment. When done, continue with remaining steps in this owners manual. Top rail should be of tailgate at rear side of box at front Nylon strike to rear Push forward until it touches front of box (end tailgate. 1st Clamp spring clamp. Install 1st clamp as close 2

3 1: INSTALLING COVER SIDE RAILS CONT D. 2nd Clamp See note for 4th Clamp C. Install 2nd clamp on rail at midway close to tailgate as possible. 3rd Clamp AT REAR THIS EDGE SHOULD BE FLUSH WITH TOP OF TAILGATE INSIDE LIP OF BOX SHAPE OF RAIL MAY VARY 2: APPLY ELEMENT SEAL THIS PART OF RAIL SHOULD BE NEAR LEVEL TOP OF TAILGATE ADJUST CLAMPS UP( ) OR DOWN ( ) UNTIL THEY HOLD RAILS LEVEL WHEN TIGHTENED Note: Most short box kits contain 6 clamps. Install 3 per side rail. For kits containing 8 clamps, install 4th clamp between 2nd and 3rd clamp on each side rail. See top photo CLEAN TOP OF BOX HEADER ELEMENT SEAL INSIDE FRONT OF BOX SIDE RAIL ALIGN SEAL AGAINST FRONT OF RAIL AND INSIDE EDGE OF BOX STARTING HERE NOTE: For additional protection locate and seal miscellaneous factory holes, crevices, stake pockets, etc. that may be on box (sealant not included). 3

4 3: ASSEMBLING TENSION ADJUSTERS TO COVER Nut L Left XT Dial bolt loose also. 4: MOUNTING COVER TO SIDE RAILS 4

5 4: MOUNTING COVER TO SIDE RAILS CONT D. Center front bar between rails until space is equal at both ends two side rails. Tab goes under then tighten bolt 5

6 5: INITIAL OPERATION AND ADJUSTMENTS A. Unroll cover and place rear bar into To loosen Cover Turn Clockwise To Tighten Cover Turn Counter Clockwise to loosen turn XT-Dial Clockwise. To tighten turn XT-Dial Counter Clockwise. Always turn Dials in Equal amounts. See photo at left. Note: For detailed operating instructions see page 7. SAFETY INFORMATION 6

7 AUTO LATCH II OPERATION Latch Pull Loop Down to Unlatch Cover A. TO CLOSE: side rails. Latch B. TO OPEN: INSTALLATION NOTE: For proper latch operation, make sure the rails at tailgate are set to correct height and level. See diagrams at right. COVER OPERATING INSTRUCTIONS Note: view opening and closing demonstration video on TO CLOSE TO OPEN rear roll bar. 7

8 PARTS DIAGRAM QUICK RELEASE STORAGE STRAPS FRONT COVER BAR SUPPORT BOW XT-DIAL TENSION BOLT, WASHER FRONT ELEMENT SEAL REAR ROLL-UP BAR RIGHT SIDE RAIL BOLT, WASHER, NUT AUTO LATCH II DUAL LATCHING SYSTEM LEFT SIDE RAIL RAIL CLAMPS 6 MOST SHORT BOXES 8 LONG BOXES TIPS FOR A LONGER LASTING COVER position. TROUBLESHOOTING PROBLEM Cover too loose Cover is too wide Cover is too narrow to close SOLUTION

9 INSPECTION AND MAINTENANCE MANUFACTURER S PREMIUM COVER TM LIMITED WARRANTY IN NO EVENT Warranty registration must to be effective. Goods to be returned must have a pre-authorized RA # (Returned Authorization Number) - obtained by calling the number above. Original Roll-Up Cover ACCESS - A Division of Agri-Cover, Inc. PHONE :30 am - 5:30 pm Central Standard Time Monday thru Friday except Holidays 9

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