Mixing & Cleaning Systems MCM MCM MPR MCR MCD

Transcription

1 Mixing & Cleaning Systems MCM MCM MPR MCR MCD

2 MCM-300 Mud System New The Perfect Recycler for Your 100,000 lb. (45 tonne) Class Rig and Smaller! (4) screen panel shaker deck for improved cleaning performance (3) Dedicated centrifugal pumps for continuous mixing, cleaning and supplying of drilling fluid Optimized tank agitation system for minimal buildup of solids in the tank A compact package for small jobsites

3 MCM-4000 Mud System Standard Trailer Mount Design for Easy Transport! Mixes, Cleans and Transfers drilling fluid at the same time Centrifugal Pump Linear Motion Shakers 1st Cut Shaker Cleaning Capacity: Estimated 300 U.S. gallons (1,135 L) / minute On Board 114kW generator set to power screen shakers, pump motors and lights.

4 MPR-6000 Mud System Great Cleaning for 440,000 lbs (200 tonnes) Drill Rigs and Below Mud pumping and cleaning in the same package for small jobsites The combined package reduces 1 load during transport! Featuring an optional sound enclosure for optimum noise reduction!

5 MCR Mud System The Best Capacity in the HDD Industry! Mixes, Cleans and Transfers drilling fluid at the same time. Reduces volume of solids by controlling the overall moisture content which leads to easier fluid disposal. State-of-the-Art Krebs gmax desilting hydro-cones produce finer, sharper particle separations at high capacities. Supercharge (centrifugal pump assembly)

6 MCD-1000 Mud System New Customer Focused & Customer Driven Design! Mechanical tank agitation to reduce solids buildup 3 Tank system with up to 1,000 U.S. gal. (3,785 L) / minute cleaning capacity Derrick FLC-500 Linear Motion Shakers with patented Pyramid Screen technology: 68% better cleaning than a standard screen in the same amount of space!

7 Which Drilling Fluid Cleaning System is Right for You? MCM-300 MCM-4000 MPR-6000 MCR MCD-1000 Mixes, cleans & transfers drilling fluid at the same time Mixes, cleans & pumps drilling fluid at the same time Large fluid processing tanks Reduces volume of solids for disposal by controlling moisture content Linear motion shakers with screens Desilting cones Krebs gmax hydro-cones Centrifugal pumps Mud jet agitation system On board generator sets Auxiliary power with 2 duplex oultets with GFI Derrick Shakers Compact size for easier transport Optional high pressure wash down system Goosneck trailer or skid mount design Standard rock-over design on a tri-axle suspension Parts & Technical Support: 24 hours a day, 7 days a week

8 Performance Specific Power Train Operating Controls Mud Pumps MCM MCM M Generator Set: Gen-Tech 90 kw prime rating, 480 volt, 60 Hz with sound attenuated enclosure (50 Hz Genset as required) Remote Controls: Pendant for offload valve start/stop Pendant for Trash Pump valve start/stop Pump Type: Centrifugal Pump Pump Motors: (1) 3-phase electric, 25 HP (18.6 kw) 480V, for Mixing / Tank Agitation inlet size: 4 in. (101 mm) outlet size: 3 in. (76.2 mm) impeller size: 10 in. (254 mm) Pump Motors: (1) 3-phase electric, 25 HP (18.6 kw) 480V, for Charging of Hydro-Cyclones / Tank Agitation inlet size: 4 in. (101 mm) outlet size: 3 in. (76.2 mm) impeller size: 10 in. (254 mm) Pump Motors: (1) 3-phase electric, 25 HP (18.6 kw) 480V, for Offload to Drill / Tank Agitation inlet size: 4 in. (101 mm) outlet size: 3 in. (76.2 mm) impeller size: 9 in. (228.6 mm) Bentonite Mixer: Polyethylene constructed dry bentonite mix hopper Generator Set: CAT D kW, prime rating 480 volt, 60 Hz with 120/208 volt accessory circuit for work lights, heater, etc. Fuel Capacity: 42 U.S. gallons (159 L) Noise Rating: 97 db(a) without attenuation Remote Controls: Pendant for offload valve start/stop Pendant for Trash Pump valve start/stop Pump Type: Centrifugal Pump Pump Motors: (1) 3-phase electric, 30 HP (22 kw) 480V, for Mixing / Tank Agitation inlet size: 6 in. (152 mm) outlet size: 5 in. (127 mm) impeller size: 10 in. (254 mm) Pump Motors: (1) 3-phase electric, 20 HP (14.9 kw) 480V, for Charging of Hydro-Cyclones / Tank Agitation inlet size: 4 in. (101 mm) outlet size: 3 in. (76.2 mm) impeller size: 10 in. (254 mm) Bentonite Mixer: Polyethylene constructed dry bentonite mix hopper Engine: CAT Battery: (2) D Rating: 475 Generator S Hz Noise Rating Generator S Transmissio Fuel Capacit Clutch: Clut Remote Con start/stop, cl Remote Inst minute / liter Pump Type: mm x m Maximum F Maximum P Pump Moto Mixing / Tank inlet size: outlet size impeller si Pump Moto Charging of H inlet size: outlet size impeller si Pump Moto Superchargin inlet size: outlet size impeller si Bentonite M mix hopper Other Featu discharge, lin Cleaning System Linear Motion Shaker: Single deck 4 panel with 29.4 ft2 (2.73 m2) area Shaker Screens: (1) API 45 screen included (1) API 50 screen included (1) API 120 screen included (1) API 140 screen included Additional API sizes available Partical Separation System: Single 10 in. (254 mm) Gmax Desander / Desilter Hydrocyclone Linear Motion Shakers: 1st cut with 27 ft2 (2.51 m2) area with (3) 50 mesh screens 2nd cut with 18 ft2 (1.67 m2) area with (2) 140 mesh screens Various additional mesh sizes available 1st Cut Shaker Cleaning Capacity: Estimated 300 U.S. gallons (1,135.5 L) / per minute Desilting System: (7) 5 in. (127 mm) Desilter Hydro- Cyclones manifold mounted Desilting System Cleaning Capacity: Estimated 560 U.S. gallons (2,210 L) / per minute Linear Motio 1st cut wit 2nd cut w screens Various additio 1st Cut Shak gallons (1,13 Desilting Sy Cyclones ma Desilting Sy gallons (2,72 Tanks Total Tank Volume: 3,000 U.S. gallons (11,356 L) capacity Screen Tank: 1,700 U.S. gallons (6,435 L) capacity Cleaning Fluid / Mixing Tank: 1,300 U.S. gallons (4,921 L) capacity Other Features: 18 in. (457 mm) cleanout ports, 2 per tank compartment, total QTY=4, Side and bottom drains in each tank compartment 1st Screening Tank: 1,333 U.S. gallons (5,045 L) capacity 2nd Cleaning Fluid / Mixing Tank: 2,667 U.S. gallons (10,095 L) capacity Other Features: 18 in. (457 mm) cleanout ports Screen Tank Cleaning Flu capacity Other Featu

9 *Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture / content and working environment ations PR MCR MCD C-15 Tier III Diesel eka 908DMF 12 V, 1450 CCA HP (354 kw) et: CAT D kW, prime rating 480 volt, 60 : 1 meter distance db(a) 3 meter distance - 95 db(a) et Noise Rating: 97 db(a) without attenuation n: Eaton FRO-16210B 10 speed y: 255 U.S. gallons (965 L) ch dual plate with air actuator **Note: All product performance specification, components, weights, dimensions and other related information is subject to change without notice from the manufacturer. Generator Set: 225 kw prime rating - 60 Hz Cummins Diesel 8.9 L Fuel Capacity: 220 U.S. gallons (833 L) Noise Rating: 90.3 db(a) at 7 meter range Generator Set: Gen-Tech 280 kw prime rating, 480 volt, 60 Hz (50 Hz Genset as required) trols: Mud Pump throttle, mud pump utch actuator, horn ruments: Digital mud flow meter (gal per s per minute), analog engine tachometer Remote Controls: Pendant for offload valve start/stop Pendant for Trash Pump valve start/stop Remote Controls: Pendant for offload (Supercharge) valve start/stop Pendant for Trash Pump valve start/stop Tri-Plex 600 GPM, Bore Stroke 6 in. x 6in. (152.4 m) low: 600 U.S. gallons (2,271 L) / minute ressure: 1,505 psi (104 bar) rs: (1) 3-phase electric, 30 HP (22 kw) 480V, for Agitation 6 in. (152.4 mm) : 5 in. (127 mm) ze: 10 in. (254 mm) rs: (1) 3-phase electric, 30 HP (22 kw) 480V, for ydro-cyclones / Tank Agitation 6 in. (152.4 mm) : 5 in. (127 mm) ze: 10 in. (254 mm) rs: (1) 3-phase electric, 25 HP (18.6 kw) 480V, for g of Tri-Plex Pump 6 in. (152.4 mm) : 5 in. (127 mm) ze: 9.5 in. (241.3 mm) ixer: Polyethylene constructed dry bentonite res: Pulsation dampeners on inlet and er wash system with supply tank Pump Type: Centrifugal Pump Pump Motors: (1) 3-phase electric, 50 HP (37 kw) 480V, for Mixing / Tank Agitation inlet size: 6 in. (152 mm) outlet size: 5 in. (127 mm) impeller size: 11 in. (279 mm) Pump Motors: (1) 3-phase electric, 60 HP (45 kw) 480V, for Charging of Hydro-Cyclones / Tank Agitation inlet size: 8 in. (203 mm) outlet size: 6 in. (152 mm) impeller size: 14 in. (355 mm) Bentonite Mixer: Polyethylene constructed dry bentonite mix hopper Pump Type: Centrifugal Pump Pump Motors: (1) 3-phase electric, 50 HP (37 kw) 480V, for Mixing / Tank Agitation, top box mount, 250 series, mechanical seal inlet size: 6 in. (152 mm) outlet size: 5 in. (127 mm) impeller size: 11 in. (279.4 mm) Pump Motors: (1) 3-phase electric, 50 HP (37 kw) 480V, for Desanding, top box mount, 250 series, mechanical seal inlet size: 6 in. (152 mm) outlet size: 5 in. (127 mm) impeller size: 10.5 in. (266.7 mm) Pump Motors: (1) 3-phase electric, 50 HP (37 kw) 480V, for Desilting, top box mount, 250 series, mechanical seal inlet size: 6 in. (152 mm) outlet size: 5 in. (127 mm) impeller size: 10.5 in. (266.7 mm) Bentonite Mixer: Polyethylene constructed dry bentonite mix hopper Discharge Hose: (2) 6 in. x 25 ft. (152.4 mm x 7.6 m) Supercharge Pump Assembly - optional n Shakers: h 27 ft2 (2.51 m2) area with (3) 50 mesh screens ith 18 ft2 (1.67 m2) area with (2) 140 mesh nal mesh sizes available er Cleaning Capacity: Estimated 300 U.S. 5.5 L) / per minute stem: (9) 5 in. (127 mm) Desilter Hydronifold mounted stem Cleaning Capacity: Estimated 720 U.S. 5 L) / per minute : 2,000 U.S. gallons (7,571 L) capacity id / Mixing Tank: 4,000 U.S. gallons (15,140 L) res: 18 in. (457 mm) cleanout ports Linear Motion Shakers: (3) 1st cut with 27 ft2 (2.51 m2) area with (3) 50 & (6) 70 mesh screens (2) final cut with 27 ft2 (2.51 m2) area with (3) 175 & (3) 210 mesh screens Various additional mesh sizes available 1st Cut Shaker Cleaning Capacity: Estimated 900 U.S. gallons (3,406 L) / per minute Partical Separtion System: (4) 10 in. (254 mm) Krebs gmax desanding / desilting hydro-cones manifold mounted Partical Separation System Cleaning Capacity: Estimated 1,500 U.S. gallons (5,678 L) / per minute Screen Tank: 5,600 U.S. gallons (21,200 L) capacity Cleaning Fluid / Mixing Tank: 3,700 U.S. gallons (14,010 L) capacity Other Features: 18 in. (457 mm) cleanout ports Derrick FLC-503 Linear Motion Shakers: (2) 1st cut with 24.9 ft2 (2.31 m2) non-blanked screen area with PMD screens (1) Intermediate cut with 24.9 ft2 (2.31 m2) non-blanked screen area with PMD screens (1) Final cut with 24.9 ft2 (2.31 m2) non-blanked screen area with PMD screens Shaker Screens: (6) API 50 Derrick PMD (pyramid) screens included (3) API 120 Derrick PMD (pyramid) screens included (3) API 200 Derrick PMD (pyramid) screens included Additional mesh sizes available Cleaning Capacity: Up to 1000 U.S. gallons (3,785 L) / per minute (2) Krebs gmax 10 in. (254 mm) hydrocyclones (desanding) (16) Harrisburg-style 5 in. (127 mm) hydrocyclones (desilting) Screen Tank: 3,800 U.S. gallons (14,385 L) capacity Intermediate Tank: 2,700 U.S. gallons (14,005 L) capacity Cleaning Fluid / Mixing Tank: 2,800 U.S. gallons (10,600 L) capacity Other Features: 18 in. (457 mm) cleanout ports

10 Transport Info. & Ex Transport MCM MCM M Transport on standard 20 container trailer (customer supplied) Standard Mounting: Tandem axle pintle hitch trailer Axle Spacing: 3 ft. 6 in. (1.06 m) Mounting: R Axle Spacing Kingpin Dia Lift Jacks: (2 to 52 in. (1,32 Lift Jack Cyl 1,067 mm) Lift Jack Mo Dimensions Weight Safety Length: 20 ft. (6.1 m) Height: 10 ft. (3.05 m) Width: 8 ft. (2.44 m) Estimated Weight: 18,000 lbs. (8,165 kg) Subject to change without notice Anti-slip walkways with hand rails Ladder with anti-slip treads Emergency shutdown switch on operator s control panel Electrical grounding stake with cable Work lights - DC LED flood lights, 2 mounted on front light post, 1 magnetic base mounted Length: 38 ft. 6 in. (11.7 m) Height: 13 ft. 3 in. (4 m) Width: 8 ft. 2 in. (2.5 m) Total Weight: 25,580 lbs. (11,603 kg) Anti-slip walkways (4) Walkway hand rails Stairway & ladder with anti-slip treads Emergency shutdown switch on operator s control panel Electrical grounding stake with cable Work lights - (2) 500 watt quartz Length: 51 f Height: 13 f Width: 8 ft. 2 Total Weigh Walkways w Stairway & l Emergency Electrical gr Work lights

11 tras *Note: Cleaning capacities will vary depending on the overall mud weight, drilling fluid mixture / content and working environment **Note: All product performance specification, components, weights, dimensions and other related information is subject to change without notice from the manufacturer. PR MCR MCD ock-over design on tri-axle suspension : 4ft. 6 in. (1.22 m) meter: 2 in. (51 mm) ) Hydraulically operated lift jacks raise the front 1 mm) clearance at the kingpin inder: (2) 5 in. bore x 42 in. stroke (127 mm x tor: (1) 10 HP 7.5 kw) Mounting: Rock-over design on tri-axle suspension Axle Spacing: 4 ft. 6 in. (1.22 m) Mounting: Rock-over design on tri-axle suspension Axle Spacing: 4 ft. 6 in. (1.22 m) t. 6 in. (15.7 m) t. 1 in. (4 m) in. (2.5 m) t: 70,900 lbs. (32,160 kg) Length: 53 ft. (16.2 m) Height: 13 ft. 1 in. (4 m) Width: 8 ft. 2 in. (2.5 m) Total Weight: 74,000 lbs. (33,566 kg) Length: 53 ft. (16.2 m) Height: 13 ft. 1 in. (4 m) Width: 8 ft. 2 in. (2.5 m) Total Weight: 73,000 lbs. (33,112 kg) ith hand rails adder with anti-slip treads shutdown switch on operator s control panel ounding stake with cable - (4) 500 watt quartz Anti-slip Walkways with hand rails Stairway & ladder with anti-slip treads Emergency shutdown switch on operator s control panel Electrical grounding stake with cable Work lights - (4) 500 watt quartz Anti-slip Walkways with hand rails Stairway & ladder with anti-slip treads Emergency shutdown switch on operator s control panel Electrical grounding stake with cable Work lights - (4) 500 watt quartz

12 AMERICAN AUGERS American Augers is not responsible for customers product modifications shown in any photographic images US Route 42 PO BOX 814 West Salem, OH Phone Fax americanaugers.com