shortform operating instructions

Transcription

1 UpRight sl20 shortform operating instructions scissor lifts

2 This book is designed as a guide to enable you to start work quickly and safely. It is not intended to replace the full manufacturer s operating instructions (a copy of which should be with your machine) which should be read and understood by anyone operating the machine. SAFETY TIPS ALWAYS Inspect your machine before use. Check all operations including ground controls. Check ground conditions. Check clearance from overhead obstructions (power cables, building projections etc). Plan your task/job. Use sole boards under your outriggers at all times regardless of ground conditions. Stabilise and level machine before use. Wear a safety harness connected to a suitable anchorage point inside the platform. Operate all controls smoothly. Warn other people that you are there by means of flashing lights, sign and cones. MAKE SAFETY YOUR No.1 PRIORITY. NEVER Use an unsafe machine. Use an access platform to hoist loads like a crane. Overload cage/platform. Operate in strong winds (Check manufacturer s recommendation). Rest the cage on a structure or object to gain extra support. Attach your safety harness to a structure outside of the platform. Throw or drop anything from the platform. Use boxes, ladders or stand on handrails to gain additional height, if you can t reach, you need a bigger machine. Let an untrained person operate the access platform. Take unnecessary risks (hospitals and graveyards are full of dead heroes!) In the unlikely event that your machine develops a fault please contact the Facelift Tech Team on CONTENTS Safety Rules...1 Pre-Operation and Safety Inspection...1 Platform Extension...2 Travel with Platform Lowered...2 Steering...2 Lowering the Platform...2 Emergency Lowering...2 Travel with the Platform Elevated...3 After Use Each Day...3 Notes...4 Elevating the Platform...2

3 SAFETY RULES USE OF THE AERIAL WORK PLATFORM: This aerial work platform is intended to lift persons and their tools as well as the material used for the job. It is designed for repair and assembly jobs and assignments at overhead workplaces (ceilings, cranes roof structures, buildings etc.). All other uses of the aerial work platform are prohibited NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps and debris. NEVER operate the machine if the guardrails are not properly in place and secured with all fasteners properly torqued. Operating the machine with the door open is prohibited. CLOSE the door after mounting platform. Dismantling guard rails or door is prohibited. NEVER use ladders or scaffolding on the platform. NEVER atach overhanging loads or increase platform size. Installation of wind force increasing parts or altering the machine is prohibited. LOOK up, down and around for overhead obstructions and electrical conductors. DO NOT exceed maximum carrying load. Distribute all loads evenly on the platform. NEVER operate the machine when wind speeds exceed 45 km/h (28 mph = 12.5 m/sec, Beaufort scale 6). NEVER use damaged equipment (Contact the Facelift Tech Team for instructions). NEVER modify operating or safety systems. Deactivating safety systems is prohibited. INSPECT the machine thoroughly for cracked welds, loose hardware, hydraulic leaks, damaged control cable, loose wire connections and wheel bolts. NEVER climb down elevating assembly with the platform elevated. NEVER recharge batteries near sparks or open flame. Batteries that are being charged emit highly explosive hydrogen gas. AFTER USE secure the work platform against unauthorised use by turning key switch off and removing key. USING the machine as a crane is prohibited INSTALLATION or use of components or parts that are not provided by UpRight Inc. is prohibited. PRE-OPERATION AND SAFETY INSPECTION NOTE: CAREFULLY READ, UNDERSTAND AND FOLLOW ALL SAFETY RULES AND OPERATING INSTRUCTIONS. PEFORM THE FOLLOWING STEPS EVERY DAY BEFORE USE. 1) Open module covers and inspect for damage, pil leaks or missing parts. 2) Check the level of the hydraulic oil with the platform fully lowered. Oil should be visible to full line on tank. Add hydraulic fluid if necessary. 3) Check that fluid level in the batteries is correct. 4) Verify that the batteries have been charged. 5) Check that AC extension cord has been disconnected from charger. 6) Check that all guardrails are in place with fasteners properly tightened. 7) Carefully inspect the entire work platform for damage such as cracked welds or structural members, loose or missing parts, oil leaks, damaged cables or hoses, loose connections or tyre damage. 8) Move machine, if necessary, to unobstructed area to allow for full elevation. 9) Pull out chassis emergency stop switch ON. 10) Pull out platform emergency stop switch ON. 11) Turn and hold the Chassis Key Switch to CHASSIS. Push chassis lift switch to lift position and fully elevate platform. 12) Visually inspect the elevating assembly, lift cylinder, cables and hoses for damage or erratic operation. Check for missing or loose parts. 13) Verify that depression mechanism supports have rotated into position under each module. 14) Turn and hold the Chassis Key Switch to CHASSIS. Partially lower the platform by pushing the chassis lift switch to LOWER and check operation of the audible lowering alarm. 15) Pull out on the emergency lowering knob to check for proper operation. Once the platform is fully lowered, release the knob. 16) Turn the chassis key switch to PLATFORM. 17) Close and secure module covers. 18) Check that route is clear of obstacles (persons, obstructions, holes and drop-offs), is level and is capable of supporting the wheel loads. 19) Mount the platform and latch the gate across the entrance. 20) PLATFORM CONTROLS. Turn the selector switch to drive. While holding the interlock switch, move handle to FORWARD, then REVERSE, to check for speed control. Figure 1: Chassis Controls Figure 2: Emergency Lowering Knob 1

4 Figure 3: Platform Controls 21) Push steering switch RIGHT, then LEFT, to check for steering control. 22) Turn selector switch to LIFT. Grasp the control handle, depress the interlock switch and push it forward to check platform lift controls. Raise the platform to full elevation. 23) Pull back on the Control Handle. Platform should descend and an audible lowering alarm should sound. 24) The machine will descend to a Loading Clearance Height and stop. Check around the base of the platform to insure that no one is in contact with the machine. 25) Press the Loading Clearance Lowering Button to lower platform completely. 26) Push the platform emergency stop switch button to check for proper operation. All the machine functions should be disabled. Pull out to resume. PLATFORM EXTENSION NOTE: BEFORE OPERATING THE WORK PLATFORM, ENSURE THAT THE PRE-OPERATION AND SAFETY INSPECTION HAS BEEN COMPLETED, ANY DEFICIENCIES HAVE BEEN CORRECTED AND THE OPERATOR HAS BEEN THOROUGHLY TRAINED ON THIS MACHINE. 1) Mount the platform and latch the gate across the entrance. 2) Depress the foot lever at the rear of the platform extension. Push the platform extension toward the front of the machine until the pin engages the front stop. 3) To retract, depress the lever and pull the platform extension toward the rear of the machine until the pin engages the rear stop. 2) Verify that chassis key switch is turned to PLATFORM and that chassis emergency stop switch is on (Pulled out). 3) After mounting the platform, latch the gate across the entrance. 4) Check clearances above, below and to the sides of the platform. 5) Pull platform emergency stop button out to the ON position. 6) Position the drive/lift switch to DRIVE. 7) Hold in the interlock switch and move the control Handle to FORWARD or REVERSE to travel in the desired direction. The speed of the machine will depend on the position of the handle. STEERING 1) Turn rotary selector switch to DRIVE. 2) While holding the interlock switch, push the steering switch to RIGHT or LEFT to turn wheels in the desired direction. Observe the tyres while operating the machine to ensure the proper direction. NOTE: STEERING IS NOT SELF-CENTERING. WHEELS MUST BE RETURNED TO THE STRAIGHT AHEAD POSITION BY OPERATING THE STEERING SWITCH. ELEVATING THE PLATFORM 1) Position the rotary switch to LIFT. 2) While holding the interlock switch, push the joystick up. 3) If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm sounds the platform must be lowered and the machine moved to a level location before attempting to re-elevate the platform. NOTE: DEPRESSION MECHANISM SUPPORTS WILL DEPLOY AUTOMATICALLY WHEN PLATFORM ELEVATES AND WILL RETRACT WHEN MACHINE IS LOWERED COMPLETELY AND DRIVEN. LOWERING PLATFORM 1) Position selector switch to LIFT. 2) Grasp the Control Lever so that the Interlock Switch is depressed. Move handle to DOWN position. A warning alarm will sound while lowering. The machine will descend to loading clearance height, then stop. 3) The operator must look around the base of the platform and be sure that no one is in contact with the machine. 4) Press the Loading Clearance Release button on the platform control box. Platform will now lower completely. EMERGENCY LOWERING Figure 4: Platform Extension TRAVEL WITH PLATFORM LOWERED 1) Check that the route is clear of people, obstructions, holes and drop-offs, is level and is capable of supporting the wheel loads. 2

5 IF THE PLATFORM SHOULD FAIL TO LOWER, NEVER CLIMB DOWN THE ELEVATING ASSEMBLY. The emergency lowering valve knob is located at the rear of the chassis. 1) Open the emergency lowering valve by pulling and holding the knob. 2) To close, release the knob. NOTE: The platform will not elevate if the emergency valve is open. TRAVEL WITH THE PLATFORM ELEVATED NOTE: WORK PLATFORM WILL TRAVEL AT REDUCED SPEED WHEN PLATFORM IS ELEVATED. 1) Check that route is clear of persons, obstructions, holes and drop-offs, is level and capable of supporting the wheel loads. 2) Check clearances above, below and to the sides of platform. 3) Turn selector to DRIVE position. 4) Push joystick FORWARD or REVERSE for desired direction of travel. 5) If the machine is not level the tilt alarm will sound and the machine will not lift or drive. If the tilt alarm sounds, the platform must be lowered and the machine moved to a level location before attempting to re-elevate the platform. AFTER USE EACH DAY 1) Ensure that the platform is fully lowered. 2) Park the machine on level ground, preferably under cover, secure against vandals, children and unauthorised operation. 3) Turn the key switch to OFF and remove the key to prevent unauthorised operation. THIS MACHINE IS NOT INSULATED. FOLLOW YOUR NATIONAL SAFETY STANDARDS AND MAINTAIN THE REQUIRED SAFETY DISTANCE WHEN WORKING NEAR ENERGISED EQUIPMENT. 3

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8 operator training centre When hiring access equipment we strongly recommend taking advantage of one of our one day operator training courses As Facelift is an accredited IPAF (Independent Powered Access Federation) training centre you can be sure that your staff will be trained to a high standard and receive an internationally recognised qualification. Courses can take place on your own premises or at one of our training centres, situated in Hickstead, Iver, Southampton and Liverpool. We can train your personnel on any of the following equipment: (SL) Scissor Lift (SPB) Self Propelled Boom (VMP26) Truck/Van mounted to 26m (VMP200) Truck mounted over 26m (VPP) Vertical Personnel Platform (TP) Trailer/Push around The one day course* covers site safety, practical demonstration, sole usage and site risks and includes a theory test. *(two day course for VMP200) Successful candidates are issued with the IPAF PAL card, widely accepted by both the CITB and Health And Safety Executive. For further information or to arrange a training course call us today on: