Parts and Diagrams 7 7-1

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1 7 7 Printer Support 7-2 Right Hand Cover 7-4 Left Hand Cover 7-6 Top Cover and Deflectors 7-8 Rollfeed Module 7-10 Back Platen Assembly 7-12 Electrics Module 7-14 Cooling Fan 7-16 Cutter Assemblies 7-19 Ink Delivery System 7-21 Service Stati and Spitto 7-23 Service Stati Holder 7-25 Pinch-Wheel Assemblies 7-27 Scan-Axis Motor 7-29 Drive Roller Encoder Sensor 7-31 Print Platen Assembly 7-33 Carriage Assembly 7-35 Vacuum Fan 7-37 Intercnect Cable 7-39 Paper-Axis Motor 7-41 Drive Roller 7-43 Miscellaneous Items

2 Printer Support Printer Support for HP DesignJet 500 and 800 Series 1 C Bin Flint (24" Model) SV C Bin Graph (24" Model) SV C Bin Assembly (42" Model) - Flint Grey C Bin Assembly (42" Model) - Graphite Grey 2 C Foot Assembly 3 C Legs Assembly 4 C X-Brace Assembly (24" Model) C X-Brace Assembly (42" Model) 5 C Foot-Brace Assembly (42" Model) C Foot-Brace Assembly (24" Model) - C Foot Kit 24" SV - C Hardware Kit (Includes Screw Drivers) Printer Support for HP DesignJet 510 Series 1 Q Basket Assembly 2 Q Foot Assembly 3 C Leg Assembly 4 C X-Brace Assembly 7-2

3 3 1 Bin Flint the HP DesignJet 500 and 800 Series Basket assembly the HP DesignJet 510 Series 1 Figure 1: Printer Support 7-3

4 Right Hand Cover Right Hand Cover for HP DesignJet 500 and 800 Series 1 C Right Hand Cover - Grey (HP DesignJet 500 Series Only) C Right Hand Cover (HP DesignJet 500Plus Series Only) C Right Hand Cover - Black (HP DesignJet 800 Series ly) Screws 3 C Trim Kit (Includes the frt and back trims for the left and right sides) 4 C Frt Panel 5 C Frt Panel Overlay (English) C Frt Panel Overlay (Korean) C Frt Panel Overlay (Taiwanese) C Frt Panel Overlay (German) C Frt Panel Overlay (French) C Frt Panel Overlay (Spanish) C Frt Panel Overlay (Italian) C Frt Panel Overlay (Japanese) C Frt Panel Overlay (Portuguese) C Frt Panel Overlay (Chinese) Right Hand Cover for HP DesignJet 510 Series 1 CH Right End Cover, Light Gray SVC Screws 3 CH Trim Kit SVC 4 CH Frt Panel Assembly 7-4

5 Figure 2: Right Hand Cover 7-5

6 Left Hand Cover Left Hand Cover 1 C Left Hand Cover - Grey (HP DesignJet 500 Series Only) C Left Hand Cover - Black (HP DesignJet 800 Series Only) CH Left End Cover - Light Gray SVC (HP DesignJet 510 Series Only) C Left Hand Cover (HP DesignJet 500Plus Series Only) C Left Hand Cover (HP DesignJet 500Mo Series Only) Screws 3 C Trim Kit (Includes the frt and back trims for the left and right sides) CH Trim Kit SVC (Includes the frt and back trims for the left and right sides) (HP DesignJet 510 Series Only) 7-6

7 Figure 3: Left Hand Cover 7-7

8 Top Cover and Deflectors Top Cover and Deflectors 24" 42" 1 C Top Cover - Grey (HP DesignJet 500 Series Only) C Top Cover - Grey (HP DesignJet 500 Series Only) C Top Cover - Black (HP DesignJet 800 Series Only) C Top Cover - Black (HP DesignJet 800 Series Only) CH Top Cover + Window - Light Grey SVC (HP DesignJet 510 Series Only) CH Top Cover + Window - Light Grea SVC (HP DesignJet 510 Series Only) C Top Cover + Window Mo (HP DesignJet 500Mo Series Only) C Top Cover + Window Mo (HP DesignJet 500Mo Series Only) C Top Cover + Window - Grey (HP DesignJet 500Plus Series Only) C Top Cover + Window - Grey (HP DesignJet 500Plus Series Only) Screws 3 C Media Deflectors (comes as a kit) CH Deflector Kit SVC (HP DesignJet 510 Series Only) Ch Deflector Kit SVC (HP DesignJet 510 Series Only) 4 C Media Deflector Holders (comes as a kit) 7-8

9 Figure 4: Top Cover and Deflectors 7-9

10 Rollfeed Module Rollfeed Module 1 C Rollfeed Module Kit CH Rollfeed Kit SVC (HP DesignJet 510 Series Only) Screw Plas M4 1in 3 C Spindle (24" Model Only) C Spindle (42" Model Only) 7-10

11 Figure 5: Rollfeed Module 7-11

12 Back Platen Assembly Back Platen Assembly 1 C Back Platen (24" Model Only) C Back Platen (42" Model Only) Screw 3 C Media Sensor 7-12

13 Figure 6: Back Platen Assembly 7-13

14 Electrics Module Electrics Module 1 C Electrics Module CH Main PCA / Electrics Module SVC (HP DesignJet 510 Series Only) Screw Tap M3 x 10 mm 3 J EIO Card 4 C Formatter (HP DesignJet 800 and 800PS Only) CH Formatter SVC (HP DesignJet 510 Series Only) C Formatter (HP DesignJet 500 and 500PS Only) - C Memory SODIMM 128 MB CH654A 1 Memory SODIMM 256MB SVC (HP DesignJet 510 Series Only) 7-14

15 Refer to the following page for more details Figure 7: Electrics Module 7-15

16 Cooling Fan NOTE The cooling fan orientati for the HP DesignJet 500 Printer Series (serial number MY857H307G) and greater, and all of the HP DesignJet 510 Series Printers, is as shown below. 7-16

17 Power Supply Power Supply 1 C Power Supply Unit Screw Tap M3 x 10 mm 7-17

18 Figure 8: Power Supply 7-18

19 Cutter Assemblies Cutter Assemblies 1 C Cutter Assembly 2 C Cutter Bushing 3 C Cutter Guide (24" Model Only) C Cutter Guide (42" Model Only) 4 C Cutter Guide Bracket and Left Encoder Holder Kit Screw (Cutter Guide Bracket) Screw (Left Encoder Holder) 7-19

20 Figure 9: Cutter Assemblies 7-20

21 Ink Delivery System Ink Delivery System 1 C Tubes Assembly (24" Model Only) C Tubes Assembly (42" Model Only) 2 C Ink Supply Stati CH Ink Supply Stati AY (HP DesignJet 510 Series Only) Screw Plas in 4 C Start-up Printheads 7-21

22 Figure 10: Ink Delivery System 7-22

23 Service Stati and Spitto Service Stati and Spitto 1 C Service Stati/Aerosol Fan Screw Plas in 3 C Left Spitto Assembly 7-23

24 2 1 3 Figure 11: Service Stati and Spitto 7-24

25 Service Stati Holder Service Stati Holder 1 C Service Stati Holder (Right Hand Bracket) Screw Screw 4 C Intercnect PCA Screw 6 C Tensier Assembly Kit 7-25

26 Figure 12: Service Stati Holder 7-26

27 Pinch-Wheel Assemblies Pinch-Wheel Assemblies 1 C Pinch-Arm Mechanism (24" Model) * C Pinch-Arm Mechanism (42" Model) * 2 C /5 Pinch-Arm Screw 4 C Pinch-Arm Sensor Screw * Pinch Arm Mechanism includes the Pinch Arm Lever. 7-27

28 Figure 13: Pinch-Wheel Assemblies 7-28

29 Scan-Axis Motor Scan-Axis Motor 1 C Scan-Axis Motor Screw 7-29

30 2 1 Figure 14: Scan-Axis Motor 7-30

31 Drive Roller Encoder Sensor Drive Roller Encoder Sensor 1 C Drive Roller Encoder Sensor Cover Kit Screw 3 C Drive Roller Encoder Sensor Screw 7-31

32 Figure 15: Drive Roller Encoder Sensor 7-32

33 Print Platen Assembly Print Platen Assembly 24" 42" 1 C Print Platen Kit (Includes parts for both the 24" and 42" Models) Screws 7-33

34 Figure 16: Print Platen Assembly 7-34

35 Carriage Assembly Carriage Assembly 1 C Carriage Assembly 2 C Trailing Cable (24" Model Only) C Trailing Cable (42" Model Only) 3 C Belt (24" Model Only) C Belt (42" Model Only) 4 C Encoder Strip (24" Model Only) C Encoder Strip (42" Model Only) Screw 7-35

36 Figure 17: Carriage Assembly 7-36

37 Vacuum Fan Vacuum Fan 1 C Vacuum Fan 7-37

38 Figure 18: Vacuum Fan 7-38

39 Intercnect Cable Intercnect Cable 1 C Intercnect Cable (24" Model Only) C Intercnect Cable (42" Model Only) 7-39

40 Figure 19: Intercnect Cable 7-40

41 Paper-Axis Motor Paper-Axis Motor 1 C Paper-Axis Motor Assembly Screw 7-41

42 Figure 20: Paper-Axis Motor 7-42

43 Drive Roller Drive Roller 1 C Drive Roller Kit (24" Model Only) C Drive Roller Kit (42" Model Only) 2 C Transmissi Gear Kit 3 C Encoder Disc 7-43

44 1 3 2 Figure 21: Drive Roller 7-44

45 Miscellaneous Items Miscellaneous Items - C Repackaging Kit (24" Model Only) - C Repackaging Kit (42" Model Only) - C Screw Kit 7-45

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