Rapid Lifting Anchor System. Connector Ring Clutch (t)
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1 Rapid Lifting Anchor System The Rapid Lifting System primary purpose is to lift precast concrete with the help of its Rapid anchoring system, comprises of required dynamic load bearing anchor and required connector ring clutches that is attached and locked to specific anchor in order to lift and transport. Moreover, unlocking the system can be done manually or by a remote system, designed for safe release (see German safety code). Load As per required: Connector Ring Clutch (t) Anchor(t) Above dynamic Load chart shall be observed in order to attain specified load requirement. Factor of safety submitted by our technical team department is supported by Testing Certificate, passed and approved by known Load Testing Centers. 3
2 Designs in misconnection of anchors and connector ring clutches are not permitted for safety purposes. The Anchors The anchors are made of high superior quality flat alloy. The Anchor figures foot is designed under their classifications. The top part of anchor has an aperture that matches the connection of ring clutch. The Anchor is mark by manufacturer product brand RAPID and system code designation for every part. (See Illustration Below). 4
3 Installation Anchor TEC-XA / Unilateral Installation Anchor TEC-XB Anchor Dimensions TEC-XA / TEC-XB The design shape top part of anchor has a dynamic load taken by itself to avoid breakage of concrete. It also assists to place additional reinforcement for turning or moving in operation. Dimensions, Installation Anchor TEC-XA Designation Designations Load A L C B (Mill Finish) (Hot-dip Galvanized) Group (t) TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX TEC-XA TEC-XA TX T T TEC-XB load is only controlled in one direction and its designed is for thin components. Half notch Provision for fitting and turning reinforcement. Dimensions, Installation Anchor TEC-XA Designation Designations Load A L B (Mill Finish) (Hot-dip Galvanized) Group (t) TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX TEC-XB TEC-XB TX C T T
4 Load Capacity Installation Dimensions 1. Where concrete strength βw 25 MPa F perm can be taken as 100%. 2. Angle of βw 60 0 due to cable spreads is not allowed. 3. Insert the erection in the anchor notches. Load Group Load Range Anchor Length (I) Spacing Between Anchor Center Lifting Lifting Tilting Pull (βw 30 0 ) 100% F perm Angle Pull (βw 30 0 ) 80% F perm 50% F perm Minimum Thickness of Precast Element (2 x er) With Additional reinforcement Without Additional reinforcement TEC-XA TEC-XB TEC-XA TEC-XB (t) (t) (MPa) (MPa) (MPa)
5 Within the outermost position of the reinforced area is where the horizontal legs of tilting and turning reinforcement are directly located. Angle pull reinforcement on both sides and no extra angle pull reinforcement are needed. Without additional reinforcement for pull: Meshes, slot-in links and edge reinforcement as for TEC-XS. With additional reinforcement for pull: Meshes, slot-in links and edge reinforcement as for TEC-XZ. *l s1 = length before bending reinforcement steel* For other concrete strength, the length l s1 of the erecting reinforcement may be reduced in relation to the permitted composite stresses. βw 15 MPa : x0.8; βw=35 MPa 51 : 0.65 *yield strength : 500MPa *Tensile Strength : 500MPa Load Group Load Rate Tilting Reinforcement ds1 xls1* Additional Reinforcement for pull ds2 xls2 1.4 Ø 10 x 700 Ø 10 x Ø 12 x 800 Ø 12 x Ø 14 x 950 Ø 16 x Ø 16 x 1000 Ø 16 x Ø 20 x 1200 Ø 20 x Ø 20 x 1500 Ø 20 x Ø 25 x 1500 Ø 25 x Ø 25 x 1800 Ø 28 x Ø 25 x 1800 Ø 28 x
6 TWO HOLE ANCHOR Simple but universal use, suitable for thin slabs / panels and Low-grade / lightweight concrete, the load is distributed into the concrete by the reinforcement rebar inserted through the bottom hole Load / Clutch Group 2.5 Ton 5.0 Ton 10 Ton 26 Ton Self Color Black Hot-Dip L Galvanized EA 0.7-9b EA 0.7-9g 5 90 EA 1.4-9b EA 1.4-9g 6 90 EA 2.0-9b EA 2.0-9g 8 90 EA 2.5-9b EA 2.5-9g EA b EA g EA b EA g EA b EA g EA b EA g EA b EA g EA b EA g EA b EA g EA b EA g EA b EA g
7 ERECTION ANCHOR Combines the advantages of Two-hole anchor and the spread anchor, good for horizontal to vertical edge pull applications and the shear rotation of thinwalled unit. Notches on the side of the anchor is reserved for side reinforcement bar to ensure spall-free panel rotation, while the major load transferred into the concrete by the spread feet as well as the reinforcement bar inserted through the bottom hole. Load / Clutch Group 2.5 Ton 5.0 Ton 10 Ton 26 Ton Self Color Black Hot-Dip L Galvanized YC b YC g 6 45 YC b YC g YC b YC g YC b YC g YC b YC g YC b YC g YC b YC g YC b YC g YC b YC g
8 SPREAD ANCHORS The most versatile anchor, suitable for columns and beams, wall panels and slabs, the load is transferred into the concrete either by the spread feet, or with the load distribution of the reinforcement bar inserted through the bottom hole. Load / Clutch Group 2.5 Ton 5.0 Ton 10.0 Ton 22.0 Ton Self Color Black Hot-Dip Galvanized L YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g YA b YA g
9 ROUND RECESS FORMER The round rubber recess formers are produced from stable shape, oil and temperature (120 deg) resistant rubber and can be used repeatedly. In order to ease the identification of the load groups the formers are produced in different colors. Description Ref. No. SWL (kg) Dimension R Colour RF 30x Blue RF 37x Yellow RF 47x Black RF 47x Blue RF 59x Red RF 59x Yellow RF 80x Grey RF 80x Black RF 107x Black NARROW RECESS FORMER The narrow rubber recess formers are produced from stable shape, oil and temperature (120 deg) resistant rubber and can be used repeatedly. All of them are black color Description Ref. No. SWL (kg) Dimension R n o NF 30x NF 37x NF 47x NF 47x NF 59x NF 59x NF 80x NF 80x Colour Black 11
10 RUBBER RECESS FORMER The Recess former can receive all our anchors in load groups of 2.5 t, 5.0 t, 7.5T and 10.0 t. The features are as follows: 4-Holo Recess former Fast, accurate installation due to the positioning 4 holes Easy to be fastened to the formwork with the mounting plate. Protects the anchor head from the concrete. High grade plastic ensures durability of the former. Dimensions & Safe working Loads at concrete strength of 25N/mm 2 Load Class (Ton) Ref. No LIFITING STUD WITH FOOT EYE Lifting Stud w/t Foot Eye is mainly designed for the use in slender reinforced concrete elements, e.g. beams and girders. It is also suitable for lightweight concrete elements; please take the reduced bond stresses into account. MATERIAL High Strength steel, black or galvanized. Dimensions and Safe Working Loads at concrete strength 25N/m 2 Description Ref No. SWL(kg) Dimension D d D1 L LS 1.3x LS 2.5x LS 5.0x LS 10.0x LS 20.0x
11 Lifting Stud/Spherical Head Anchor Application Spherical head anchor is suitable for lifting precast concrete pipes and slabs. The round foot transfers the load into the concrete thus reaching high permissible load even with relatively short anchor length. Longer lengths are used for reduced edge space or reduced concrete strengths. Dimensions and Safe Working Loads at concrete strength 25N/m 2 Description Ref No. SWL(kg) Dimension L D d b LS 1.3x LS 1.3x LS 1.3x LS 1.3x LS 2.5x LS 2.5x LS 2.5x LS 2.5x LS 5.0x LS 5.0x LS 5.0x LS 5.0x LS 7.5x LS 7.5x LS 10.0x LS 10.0x Material: High Strength Steel 13
12 RING CLUTCH The ring clutch is composed of a shackle and a lifting head, the free moving shackle gives the clutch great flexibility during the loading while the locking bolt in the lifting head makes it so easy to hook the anchor and secure the lifting. We provide 3 load classes of this clutch. Dimensions & Safe working Loads at concrete strength of 25N/mm 2 Load Class (Ton) Ref. No. Dimensions L & LIFTING CLUTCH Lifting clutch is a quick and reliable lifting device to work with the spherical head anchors, our clutches are all proof load tested in workshop. Description Ref No. SWL(kg) Dimension L L1 e W T LC 13x LC 25x LC 50x LC 75x &
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