2100 SERIES POWER BRAKE VALVE

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Gladys Singleton
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1 2100 SERIES POWER BRAKE VALVE TECHNICAL DATA EXPERIENCED. GLOBAL. INNOVATIVE.

2 PRODUCT OVERVIEW FEATURES Spool sleeve design allows for easy serviceability and reduced maintenance costs Smooth modulation at all output pressures Valve is externally adjustable to provide precise pressure settings Automotive style pedal feedback Standard pilot apply for 2102, 2103, 2105 and 2106 Rugged construction and thorough testing ensure superior performance and endurance for even the most severe job applications OPTIONS Firewall mounted suspended pedal Treadle actuator with adjustable pedal angle Circuit staging to provide non-linear output pressure (see page 5) Available with or without pedal/actuator, or lever actuator with friction detent option (2101 series) Pedal position sensor for retarder control Unequal output pressure for dual circuits Dual pilots for separate circuit control Adjustable stoplight switch Externally adjustable differential pressure warning switch Pilot optional for 2101 Series FUNCTION The Carlisle single circuit and parallel circuit, modulating hydraulic control valves are capable of providing modulating output pressures in a range of 600-3,500 psi (41 to 241 bar). Each pedal can be independently set for output pressure to enable complete control of brake system on the vehicle. Treadle Pedal force ranges from 45 to 68 pounds ( newton) for the dual valve depending upon output pressure. The treadle pedal force for the single valve ranges from 17 to 56 pounds ( newton) depending upon output pressure. The Carlisle 2102 Series In-Line retarder/brake control valve provides electric retarder control with sensor output plus hydraulic brake modulating control in one component for easy installation and reduced system cost. Retarder control is achieved using a contactless rotary sensor. The sensor provides a dual redundant output signal, either 5 or 10 VDC, for the retarder control. 2

PRODUCT DRAWING & SPECIFICATIONS PRODUCT ILLUSTRATION Typical Section View Protective bellow Plunger Pedal return spring Brake output port Pressure regulating springs Regulating

temperature Fluid Compatibility Single Treadle/Suspended Single Relay Dual Treadle/Suspended Aluminum 3500 PSI 241 bar -40 to 200⁰ F -40 to 93⁰ C 180⁰ F (82⁰ C) (consult Carlisle

3 PRODUCT DRAWING & SPECIFICATIONS PRODUCT ILLUSTRATION Typical Section View Protective bellow Plunger Pedal return spring Brake output port Pressure regulating springs Regulating spool Sleeve Tank port Brake output port Supply pressure port SPECIFICATIONS Body material Maximum operating pressure Operating temperature range Max continuous operating temperature Fluid Compatibility Single Treadle/Suspended Single Relay Dual Treadle/Suspended Aluminum 3500 PSI 241 bar -40 to 200⁰ F -40 to 93⁰ C 180⁰ F (82⁰ C) (consult Carlisle for application requiring higher temperature capacity) 6.2 lbs. Mineral Based 2.8 kg 3.1 kg 4.9 kg 4.4 kg 6.8 lbs. Weight 10.7 lbs. Dual Relay 9.7 lbs. Filtration 17/15/13 per ISO

4 PRODUCT DRAWING & SPECIFICATIONS HYDRAULIC CHARACTERISTICS SCHEMATIC 2101 Single Circuit 2102 Dual Circuit 2103 Single Circuit 2105 Dual Circuit 2106 Dual Circuit PERFORMANCE DATA 3000 APPROXIMATE FLOW RATINGS OUTPUT PRESSURE (PSI) GALLONS PER MINUTE (GPM) HYDRAULIC CONNECTIONS Dual Circuit Single Circuit Port(description) SAE Per ISO P* (pressure) SAE 8 T* (tank) SAE 12 Px (pilot) SAE 4 B* (brake pressure) SAE 8 SAE Per ISO SAE 6 SAE 6 SAE 4 SAE 6 4

5 PRODUCT SPECIFICATIONS BRAKE CIRCUIT OUTPUT PRESSURE A1.1 % Pedal Rotation Angle STAGING OPTION Staging is a dual slope pressure curve for enhanced operator control Staged brake pressure rise can be favourable in applications where less aggressive braking is desired in early input actuation 5

6 PRODUCT DRAWINGS DIMENSIONS Treadle Pedal PEDAL STYLE Table A1.1 Treadle (Y) Suspended Pedal (Y) Pedal Set angle (X) degrees Inches mm Inches mm

7 PRODUCT DRAWINGS DIMENSIONS Suspended Pedal Hand Lever 4.4 [112] [217] Cable Lever 7

8 PRODUCT DRAWINGS 2102 Single Circuit Pilot Applied Relay Valve 2103 Single Circuit Pilot Applied Relay Valve 1.75 [44] 9.8 [249] [127] [25] [89] [58] [30] [64] [51] 8

9 PRODUCT DRAWINGS 2105 Single Circuit Pilot Applied Relay Valve 2106 Dual Circuit - Single Pilot Relay Valve [70] [50] [17] [69] [110] [230] [130] [170] [29] [44] [59] [82] 9

10 ORDER CODE MODEL CODES *Note: Not all listed code combinations are attainable. 21 / Series Type Port Orientation Regulated Pressure I Regulated Pressure II Staging Option Pressure I Staging Option Pressure II Pedal Type Pedal Angle Pilot Actuation Option Options Code Description 01 Single 02 Dual with optional Single Pilot 03 Single with Pilot 05 Dual with Dual Pilot 06 Dual Relay Valve Code Description B F N Conventional, Ports facing Back of Pedal Ports facing Front of Pedal No Pedal Code Description (PSI/ BAR)*** / / / / / / / / / / / / / / / / / / / / / / / 241 Code Description (PSI)**** 00 No Staging xxx Code N S T H C R Description None Suspended Treadle Hand Lever Cable Lever Relay Start of Staging at xxx Pressure Code N Description No Switch Code N H1 H2 Code Description Description N None Pedal Proximity Switch** Differential Pressure Switch None Single Hydraulic Dual Hydraulic Differential Pressure Switch & Prox. Rotary position Rotary position, different pressure & proximity *Actuation forces will be configured for minimal forces unless otherwise specified **Factory set at start of pedal movement ***Consult Carlisle engineering for staging pressure ****Applies to treadle pedal only ORDERING CODE EXAMPLE: 2102-B-040/ T-45-H B 040 / T 45 H1 1 Series Type Port Regulated Regulated Staging Orientation Pressure I Pressure II Option I Staging Option II Pedal Type Pedal Angle Pilot Actuation Option Options Description: Single Brake Valve, SAE ports, ports facing back of pedal, staged pressures with first pressure limit 400psi, staging starting at 45% of stroke, treadle pedal set at 35 degrees, with pedal proximity switch Cochran Rd Solon, OH sales@carlislecbf.com Carlisle. CBF 2100PBV/06.16 Hydraulic Actuation Product Tech Data Carlisle is a trademark of Carlisle

Pressure Control Valves

Pressure Control Valves Control Valves DR8- Reducing/Relieving, Direct Acting, Spool Type 4 gpm (5 l/min) 6 psi (4 bar) Description A screw-in cartridge, direct acting, spool type, pressure reducing/relieving valve with internal