Parts Manual For M11, M11 Plus & ISM

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1 Parts Manual For M, M Plus & ISM

2 Model 4/4C/D Aftermarket Kits P/N Description kit, 2 VDC, S/L kit, 24 VDC, S/L kit, 24 VDC, D/L C kit, 2 VDC, D/L D kit, 2 VDC, S/L E kit, 2 VDC, S/L Housing Assemblies P/N Description front, 2 VDC, S/L rear, 2 VDC, S/L front, 24 VDC, S/L rear, 24 VDC, S/L front, 24 VDC, D/L rear, 24 VDC, D/L C front, 2 VDC, D/L C rear, 2 VDC, D/L D front, 2 VDC, S/L D rear, 2 VDC, S/L E front, 2 VDC, S/L E rear, 2 VDC, S/L No. P/N Description Quantity 4 / 4C/ 4 D/E Slave piston Outer slave piston spring Inner slave piston spring Spring retainer Retaining ring Master piston, /6 dia Flat spring Plain washer Button head screw Control valve Cont. valve spring (orange) Outer control valve spring Control valve collar Control valve cover Reset screw assembly Reset screw assembly (4E ONLY) Hex jam nut Solenoid valve (2 V, S/L) Solenoid valve (24 V, S/L) Solenoid valve (24 V, D/L) Solenoid valve (2 V, D/L) Upper seal ring Center seal ring Lower seal ring Ball Ball check spring Pipe plug Solenoid harness (2 for D/L) 0 S/L = Single Lead, D/L = Double Lead, NI = Not Illustrated Application Notes The CBrake by Jacobs engine retarder is designed and approved for use on several Cummins engines. Refer to the chart below for model and approved engine use. Information in this manual was current at the time of printing and is subject to change without notice or liability. Model Engine 4 M & M Plus 4C ISM D ISM E ISM Present Refer to Cummins service information and instructional literature for specific application information The exploded view shown is of the front housing. The rear housing is a mirror image of the front housing and contains the same components Model 4 (M and M PLUS ENGINES) FRONT 4 M / M Plus REAR Model 4C, 4D, & 4E (ISM engines) Rear Housing Front Housing * 4 D/E will only have one wire per solenoid cbrake BY JACOBS PARTS MANUAL for CUMMINS M/M PLUS and ism engines

3 MODEL 4 (M and M PLUS ENGINES) MODEL 4 (ISM ENGINES) a 24 MODEL 4 (M and M PLUS ENGINES) Attaching Parts No. P/N Description Quantity Engine Attg. Parts Group Rocker Adjusting Screw Hex jam nut Crosshead assembly Electrical connector Electrical connector (D/L) Oil supply tube Assy (Ill. 6 & 7) O-ring 2 7 NSS Oil supply tube Bulkhead adapter Clamp Adapter O-ring Compression seal Support clamp Quantity/Group Engine Attg. Parts Group 4C/D 4E Rocker Adjusting Screw Hex jam nut Crosshead assembly Oil supply tube Assy (6 & 7) O-ring 2 7 NSS Oil supply tube NI Hex Hd Cap Screw NI Washer NI Screw, Washer Bulkhead adapter Compression Seal Support Clamp Adapter O-ring, Support clamp, Long Dual Solenoid Harness * 4 leads, 4C 23a Dual Solenoid Harness * 2 leads, 4D/E * Be aware that you have either No. 23 or 23a, not both. Quantity/Group 4 4C/D/E Housing Attg. Parts Group Capscrew 6 6 Spacer Attg. Parts Group Hex bolt Spacer (die cast) Spacer (die cast) Gasket Int. oil supply hose assy Ext. oil supply hose assy Int. oil supply hose assy Ext. oil supply hose assy Ext. oil supply hose assy. (4E Only) NSS - Not Sold Separately MODEL 4C/4D (ISM ENGINES) cbrake BY JACOBS PARTS MANUAL for CUMMINS M/M Plus and ism engines 3

4 By Control Groups M Engines No. P/N Description Quantity/Group 2 6 HI LO 3 4 ENGINE BRAKE Cab Control Group (CELECT ) Relay switch (CELECT) Plate, HI/LO Switch, HI/LO Dash plate, ON/OFF Toggle switch, ON/OFF Relay base 4 NI Cable tie Engine control harness (CELECT ) Control Groups ISM/ M Plus Engines 7 Quantity/Group No. P/N Description 4 4C/D Cab Control Group (CELECT Plus) Plate, HI/LO Switch, HI/LO Dash plate, ON/OFF Toggle switch, ON/OFF NI Cable tie Wire harness 0 NOTE: controls installed by vehicle oems may be different than ctonrols supplied by cummins. 2 Service Parts No. P/N Description 4 a Feeler gage, 0.0 (0.38 mm) a Feeler gage, (0.68 mm) (4E Only) Slave piston removal tool Slave piston " shorter for clearance issues Solenoid screen retainer Solenoid screen NI Tune-up kit cbrake BY JACOBS PARTS MANUAL for CUMMINS M/M Plus engines 4

5 NOTES cbrake BY JACOBS PARTS MANUAL for CUMMINS M/M PLUS engines

6 Cummins Inc. Box 300 Columbus, IN U.S.A. CELECT is a trademark of Cummins Inc. Bulletin Printed in U.S.A. 06/3 03 cummins Inc. CBrake by Jacobs is a trademark of Cummins Inc. and Jacobs Vehicle Systems Jacobs is a registered trademark of Jacobs Vehicle Systems Jacobs P/N 0247 Rev. F 06/3

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