International Service Cabs
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1 Letter # Letter #: DYN A Posted Date: May 26, 2010 Effective Date: May 26, 2010 APPLICABLE TO UNITED STATES DEALERS ONLY International Service Cabs What Comes With My Service Cab???? Letter Summary: Topic: Purpose: Product Line: Product Information To Define Components Included on Service Cabs Service Cabs (Shell, Partially Trimmed, and Trimmed) Program Overview: This DYN Letter is intended to inform all dealers as to what is included on a service cab, as well as answer some general questions about ordering a cab. This will help to prevent any surprises when you take delivery of the cab, and will also help the accuracy of quoting your customer for the complete job. This letter touches on the following: 1) General Service Cab Information (page 2) 2) Shell Cabs What is on them and what is not (page 3) 3) Trimmed Cabs What is on them and what is not (pages 4 through 6) 4) Built to VIN Dash Assemblies and Driver Control Module Components (page 7) 5) Pre-2007 and Part Number Cross Reference (pages 7 through 10) 6) Cab Part Number Configurator (pages 11 and 12) 7) ProStar Service Cabs List Currently SOS 026 (page 13) 8) ProStar Hood Length Information (page 14)
2 Letter #DYN A 5/27/2010 Page 2 General Service Cab Information 1) We encourage dealers to utilize the information in this DYN letter, the Service Cab Quick Reference Catalog, and the Line-Set Ticket to determine the correct Service Cab part number to use for a specific vehicle. If the search is unsuccessful, the Technical Parts Support (TPS) team will help in providing the appropriate part number via Parts Catalog Online iknow case submission and the original chassis number of the vehicle. For all other questions related to Service Cabs, please contact the Product Team (see contact name and phone number at the end of this letter). 2) Service cabs are Freight Prepaid. (Export shipments prepaid to freight forwarder.) 3) Service cabs can ship direct to your customers. 4) Lead-Time (if not in stock) is 8 to 10 weeks. 5) If a cab is in stock, it should ship between 48 and 72 hours. 6) Cabs that show available in West Chicago PDC inventory are actually kept at an offsite, unmanned location in Springfield, OH. 7) All cabs are painted 9219 white. (Specific paint codes are available upon request to the Product Team.) 8) A partially trimmed service cab is trimmed at a basic level; however, the dealer has the choice of trim level, depending on the trim package on the vehicle. Specialty codes are NOT included on service cabs. These items may need to be transferred from the original cab or reordered. Please refer to the Service Cab Quick Reference Guide for specific codes. 9) Service cabs that have been shipped in error or ordered in error need to be returned to our inventory. Please coordinate with the West Chicago PDC to file the SIE or OIE claim as well as the return of the cab. When we ship the correct cab to the dealer, the driver will pick up the incorrect cab and bring it back to Springfield, OH. 10) Steel shipping racks/skids need to be returned to the following address. Please include the part number etched on the side of the skid on the paperwork. International Garland Assembly Plant Attn: Bobby Wei (972) Forrest Lane Garland, TX 75042
3 Letter #DYN A 5/27/2010 Page 3 ALL SHELL CABS MODELS: 2000, 4000, 5000, 5000i, 7000, 8000, 9000, 9000i, ProStar and LoneStar INCLUDES: Firewall Floor Panel Rear Panel (shell) Side Panels (shell) Roof Panel (shell) Doors (shell) DOES NOT INCLUDE: Any Interior Trim Panels Instrumentation DCM (Driver Control Module) Glass/Windows Wiring Door Handles Mirrors Seats Exterior Sunshade (only effects if applicable) Roof Deflectors and Cab Extenders (only effects if applicable) HVAC Unit Engine Cover Side Mirrors Exterior Grab Handles Exterior Logos Radio Antenna or Base
4 Letter #DYN A 5/27/2010 Page 4 NGV/PROSTAR /LONESTAR PARTIALLY TRIMMED CABS MODELS: 7300, 7400, 7500, 7600, 7700, 8500, 8600 ProStar, and LoneStar INCLUDES: All Interior Trim Panels (from A pillar back) Headliner line Cabinets (for sleeper cabs) Overhead Console (if applicable) Door Handles Floor Mats Power Window and Lock Effects (if applicable) Glass/Windows Sleeper Wiring HVAC Unit (without ductwork) Windshield Wiper Motor DOES NOT INCLUDE: Dash Assembly Instrumentation DCM (Driver Control Module * steering column, pedals, steering wheel) Steering Wheel or Steering Shaft Power Window Switches Seats Harnesses (Engine or Chassis) Floor Cabinets (for sleeper cabs) Lower bunk (only the bunk support) Upper bunk (rear panel will have to be modified or replaced) Exterior Sunshade (only effects if applicable) Roof Deflectors and Cab Extenders (only effects if applicable) Engine Cover Side Mirrors Exterior Grab Handles Exterior Logos Radio Antenna or Base
5 Letter #DYN A 5/27/2010 Page i TRIMMED CABS INCLUDES: All Interior Trim Panels (Premium Trim Level) Door Handles Floor Mats Power Window and Lock Effects Cabinetry (if applicable) Glass Dash Assembly (Instrumentation) DCM (Driver Control Module * steering column, pedals, steering wheel) Sleeper Wiring HVAC Units and Ductwork DOES NOT INCLUDE: Seats Side Mirrors Steering Wheel or Steering Shaft Harnesses (Engine or Chassis) Exterior Sunshade (only effects if applicable) Roof Deflectors and Cab Extenders (only effects if applicable) Exterior Grab Handles Exterior Logos Radio Antenna or Base
6 Letter #DYN A 5/27/2010 Page 6 OLD GENERATION TRIMMED CABS MODELS: 2000, 4000, 5000, 7000, 8000 and 9000 INCLUDES: All Interior Trim Panels Door Handles Floor Mats Power Window and Lock Effects (if applicable) Cabinetry (if applicable) Glass Dash Assembly (Instrumentation) DCM (Driver Control Module * steering column, pedals, steering wheel) Sleeper Wiring HVAC Units and Ductwork DOES NOT INCLUDE: Seats Side Mirrors Steering Wheel or Steering Shaft Harnesses (Engine or Chassis) Exterior Sunshade (only effects if applicable) Roof Deflectors and Cab Extenders (only effects if applicable) Exterior Grab Handles Exterior Logos Radio Antenna or Base
7 Letter #DYN A 5/27/2010 Page 7 DASH ASSEMBLY BUILT TO VIN# All NGV, ProStar, and LoneStar partially trimmed service cabs are built without the Dash Assembly, Instrument Cluster, Instrument Panel, and Driver Control Module. If you are unable to transfer the Dash Assembly over from the original cab, you will need to order a Built to Vin Dash Assembly which includes the Dash, Instrument Cluster, and Instrument Panel. There are only two part numbers that the dealer will need to choose from: C91 For any NGV 4000, 7000 and 8000 model vehicles C91 For any ProStar and LoneStar vehicles Simply place a critical order for either part number and make sure that you put the VIN number on a detail line. Critical Support will place the order on the supplier and provide them with that VIN number so that they can build the dash assembly per the original line-set. The lead-time is approximately three weeks to ship from the supplier. Driver Control Module (DCM) Components As stated above, all NGV, ProStar, and LoneStar partially trimmed service cabs are built without the Driver Control Module (DCM). You will need to check the original DCM configuration by reviewing your build codes from the line-set ticket in Parts Catalog Online (PCO). NGV 4000, 7000 & 8000 SERIES CAB Pre-2007 and Cabs Cross Reference There were modifications made to the firewall of the NGV 4000, 7000, and 8000 series cabs. Any NGV 4000, 7000, or 8000 vehicle built after 1/1/2007 will have a new hole configuration on the firewall to accommodate the new HVAC unit and updated wiring configuration with code , which relocated the power distribution center under the hood into the fuse box in the dash. We have created new Smart Part Numbers to represent the old style (pre-2007) and the new style (2007 +) cabs. See below for examples of the difference in the firewalls, plus a part number cross reference list:
8 Letter #DYN A 5/27/2010 Page 8 ABS-6, C2 PRE-2007 FIREWALL CONFIGURATION NEW FIREWALL CONFIGURATION 2007, C1: Changed Hole Pattern Added Holes
9 Letter #DYN A 5/27/2010 Page 9 NGV PRE-07 and 07 MEDIUM DUTY CAB CROSS REFERENCE 06 Service Cab Shell or Trim Type New Pre-2007 Service Cab Part# New Service Cab Part# Model Trim level Engine SPRINGFIELD CABS - MEDIUM DUTY CAB027 Shell Conventional CAB6STKNSNL CAB7STKNSNL CAB513 Trim Conventional CAB6STKNPSL CAB7STKNPSL CAB513P Trim Conventional CAB6STKNPUL CAB7STKNPUL CAB027TRA Shell Conventional CAB6STKTSNL CAB7STKTSNL CAB513TRA Trim Conventional CAB6STKTPSL CAB7STKTPSL CAB513PTRA Trim Conventional CAB6STKTPUL CAB7STKTPUL CAB025 Shell Extended CAB6EXKNSNL CAB7EXKNSNL CAB514 Trim Extended CAB6EXKNPSL CAB7EXKNPSL CAB514P Trim Extended CAB6EXKNPUL CAB7EXKNPUL CAB025TC Shell Extended CAB6EXANSNL CAB7EXANSNL CAB514TC Trim Extended CAB6EXANPSL CAB7EXANPSL CAB514PTC Trim Extended CAB6EXANPUL CAB7EXANPUL CAB026 Shell Travel Crew CAB6TCKNSNL CAB7TCKNSNL CAB515 Trim Travel Crew CAB6TCKNPSL CAB7TCKNPSL CAB515P Trim Travel Crew CAB6TCKNPUL CAB7TCKNPUL CAB027TCA Shell Conventional CAB6STAFSNL CAB7STAFSNL CAB517TCA Trim Conventional CAB6STAFPSL CAB7STAFPSL 7300, 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V , 7400, 7500 Premium I-6/V , 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V , 7400, 7500 Premium I-6/V , 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V , 7400, 7500 Premium I-6/V , 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V , 7400, 7500 Premium I-6/V , 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V , 7400, 7500 Premium I-6/V , 7400, 7500 N/A I-6/V , 7400, 7500 Standard I-6/V-8 CAB517PTCA Trim Conventional CAB6STAFPUL CAB7STAFPUL 7300, 7400, 7500 Premium I-6/V-8 i-6 CAB027TC Shell Conventional CAB6STANSNL CAB7STANSNL 4300, 4400, 7400 N/A Engine i-6 CAB517 Trim Conventional CAB6STANPSL CAB7STANPSL 4300, 4400, 7400 Standard Engine i-6 CAB517P Trim Conventional CAB6STANPUL CAB7STANPUL 4300, 4400, 7400 Premium Engine Brake Effects Effects
10 Letter #DYN A 5/27/2010 Page 10 GARLAND CABS - SEVERE SERVICE/BIG BORE 06 Service Cab Shell or Trim Type New Pre-2007 Service Cab Part# New Service Cab Part# Model Trim level Engine CAB028TCA Shell Conventional CAB6STRFSNL CAB7STRFSNL 7600, 7700, 8600 N/A CAT/Cummins CAB518 Trim Conventional CAB6STRFPSL CAB7STRFPSL 7600, 7700, 8600 Standard CAT/Cummins CAB518P Trim Conventional CAB6STRFPUL CAB7STRFPUL 7600, 7700, 8600 Premium CAT/Cummins CAB028 Shell Conventional CAB6STRNSNL CAB7STRNSNL 7600, 7700, 8600 N/A CAT/Cummins CAB519 Trim Conventional CAB6STRNPSL CAB7STRNPSL 7600, 7700, 8600 Standard CAT/Cummins CAB519P Trim Conventional CAB6STRNPUL CAB7STRNPUL 7600, 7700, 8600 Premium CAT/Cummins Cummins/CAT CAB028TRA Shell Conventional CAB7STCFSNL CAB7STCFSNL N/A / 530HT Cummins/CAT CAB516TRA Trim Conventional CAB7STCFPSL CAB7STCFPSL Standard / 530HT Cummins/CAT CAB516PTRA Trim Conventional CAB7STCFPUL CAB7STCFPUL Premium / 530HT CAB029TR Shell Extended CAB6EXCNSNL CAB7EXCNSNL N/A CAT/Cummins CAB520 Trim Extended CAB6EXCNPSL CAB7EXCNPSL Standard CAT/Cummins CAB520P Trim Extended CAB6EXCNPUL CAB7EXCNPUL Premium CAT/Cummins CAB029 Shell Extended CAB6EXRNSNL CAB7EXRNSNL N/A CAT/Cummins CAB521 Trim Extended CAB6EXRNPSL CAB7EXRNPSL Standard CAT/Cummins CAB521P Trim Extended CAB6EXRNPUL CAB7EXRNPUL Premium CAT/Cummins CAB028TR Shell Conventional CAB6STCNSNL CAB7STCNSNL 7600 N/A CAT/Cummins CAB516 Trim Conventional CAB6STCNPSL CAB7STCNPSL 7600 Standard CAT/Cummins CAB516P Trim Conventional CAB6STCNPUL CAB7STCNPUL 7600 Premium CAT/Cummins CAB030 Shell Conventional CAB6STAFSNL CAB7STAFSNL 8500 N/A I-6/V-8 CAB522 Trim Conventional CAB6STAFPSL CAB7STAFPSL 8500 Standard I-6/V-8 CAB522P Trim Conventional CAB6STAFPUL CAB7STAFPUL 8500 Premium I-6/V-8 CAB031 Shell Conventional CAB6STRFSNL CAB7STRFSNL 8600 N/A Big Bore CAB523 Trim Conventional CAB6STRFPSL CAB7STRFPSL 8600 Standard Big Bore CAB523P Trim Conventional CAB6STRFPUL CAB7STRFPUL 8600 Premium Big Bore CAB032 Shell Conventional CAB6STRNSNL CAB7STRNSNL 8500 N/A I-6/V-8 CAB524 Trim Conventional CAB6STRNPSL CAB7STRNPSL 8500 Standard I-6/V-8 CAB524P Trim Conventional CAB6STRNPUL CAB7STRNPUL 8500 Premium I-6/V-8 CAB033 Shell Conventional CAB6STRNSNL CAB7STRNSNL 8600 N/A Big Bore CAB525 Trim Conventional CAB6STRNPSL CAB7STRNPSL 8600 Standard Big Bore CAB525P Trim Conventional CAB6STRNPUL CAB7STRNPUL 8600 Premium Big Bore Brake Effects Effects
11 Letter #DYN A 5/27/2010 Page 11 CAB PART NUMBER CONFIGURATOR Since the introduction of the Smart Part Number for the DuraStar, TranStar, WorkStar, ProStar, and LoneStar, there have been a lot of questions regarding what exactly all of the letters mean. See below for the Cab Part Number Configurator to help better explain. ProStar/LoneStar Series CAB CAB TYPE ATTACHMENTS DC Day Cab L ProStar Long BBC T Top Only LR Lo Rise Short S ProStar Short BBC N None HR Hi Rise Short M MXT Small Bore F Full HL Hi Rise Long SR Sky Rise CABPDCLFPSR FAMILY TRIM TYPE TRIM LEVEL ACCENT COLOR CABP ProStar/LoneStar S Shell S Standard D Dark Neutral P Partial Trim P Premium R Brick E Eagle B Blue L Limited N N/A (Shell) N N/A (Shell)
12 Letter #DYN A 5/27/2010 Page /7000/8000 Series CAB CAB TYPE ATTACHMENTS ST NGV Standard A NGV Small Bore T Top Only EX NGV Extended K NGV Small Bore N None TC NGV Crew R NGV Big Bore F Full C NGV Big Bore M MXT Small Bore CAB7STANPSL FAMILY TRIM TYPE TRIM LEVEL Left/Right Hand Drive CAB6 Pre-2007 S Shell D DayCab(LS) L LHD CAB7 Post-2007 P Partial Trim C Suite(LS) R RHD W Limited(LS) U Upgrade N N/A
13 Letter #DYN A 5/27/2010 Page 13 PROSTAR CABS CURRENTLY SOS 026 Due to the fact that there are so many different variations of the ProStar service cab, we are unable to stock every single part number. Based on production demand for different cabs, as well as our own service demand, we currently have the list below of the most popular ProStar cabs set up as SOS 026. As our demand grows, this list will grow as well. Please contact Gary Adam (630) or if you feel that we need to have inventory on any other cab part number. PROSTAR SERVICE CABS - SOS 026 PART# TYPE AERO TRIM LEVEL ACCENT COLOR DAY CAB CABPDCLNSNN SHELL NON N/A N/A CABPDCLFSNN SHELL FULL N/A N/A CABPDCLFPSD PARTIAL TRIM FULL STANDARD DARK NEUTRAL CABPDCLFPPD PARTIAL TRIM FULL PREMIUM DARK NEUTRAL CABPDCLFPPB PARTIAL TRIM FULL PREMIUM BLUE HI-RISE LONG (53") CABPHRLNSNN SHELL NON N/A N/A CABPHRLFSNN SHELL FULL N/A N/A CABPHRLFPPR PARTIAL TRIM FULL PREMIUM BRICK CABPHRLFPPB PARTIAL TRIM FULL PREMIUM BLUE HI-RISE LONG (73") CABPHLLNSNN SHELL NON N/A N/A CABPHLLFSNN SHELL FULL N/A N/A CABPHLLNPSB PARTIAL TRIM NON STANDARD BLUE CABPHLLFPSD PARTIAL TRIM FULL STANDARD DARK NEUTRAL CABPHLLNPPD PARTIAL TRIM NON PREMIUM DARK NEUTRAL CABPHLLFPPB PARTIAL TRIM FULL PREMIUM BLUE CABPHLLFPED PARTIAL TRIM FULL EAGLE DARK NEUTRAL SKY-RISE LONG (73") CABPSRLNSNN SHELL NON N/A N/A CABPSRLNPPR PARTIAL TRIM NON PREMIUM BRICK CABPSRLNPED PARTIAL TRIM NON EAGLE DARK NEUTRAL
14 Letter #DYN A 5/27/2010 Page 14 PROSTAR HOOD LENGTH Since April 2008, an additional specification has been available for the ProStar regarding the BBC (Bumper to Back of Cab) length. This model is available in both a 113 and a 122 BBC configuration. When working in the Configurator, please select the proper option. How to tell what the BBC is on the ProStar? To determine the BBC, refer to the fourth character in the model number of the vehicle. 1) If the number is (1, 2, or 3) the BBC is 122 2) If the number is (4, 5, or 6) the BBC is 113 LF62700 LF64700 LA64700 LA62700 Cab Type: Refer to the 16 code on the Lineset Day Cab 16AUS-Lo-Rise Short Slpr 16AUM-Hi-Rise Short Slpr 16AUN-Hi-Rise Long Slpr 16AUP-Sky-Rise Slpr Conclusion: Hopefully we have been able to answer all of your questions regarding Service Cabs. If there are any questions that you have regarding Service Cabs that were not answered in the above information, please contact the Product Team at (630) For Additional Information: PRODUCT SUPPORT TEAM Gary Adam Project Manager Office Phone: (630) gary.adam@navistar.com
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