Belanger Tunnel Equipment Quick Reference Guide REV 02

Transcription

1 Belanger Tunnel Equipment Quick Reference Guide REV 02 Belanger, Inc. * P.O. Box 5470 * Northville, MI Customer Service Phone (248) Fax (248) or

2

3 Table of Contents COMPONENT SPACE REQUIREMENTS 1 HYDRAULIC GUIDELINES 4 ELECTRICAL GUIDELINES 5 WATER GUIDELINES 6 MECHANICAL GUIDELINES 13 TECHNICAL TIPS 17 Site Name: Date: Address: Technician(s): Site Phone No.:

4

5 Component Space Requirements Tunnel Components Component Height Width Depth / Length Working Envelope Required Clearance Air Cannon Dryers 3 Nozzle configuration width x 60 depth 90 5 Nozzle configuration width x 70 depth 93 7 Nozzle configuration width x 70 depth 93 In-ground Correlator Outside rail: 5-1/2, Inside rail: 3-1/2 120 or greater as required 32-3/4 120 width or greater x 32-3/4" depth N/A Neon Sticks Over/Under Conveyor All sections: 27-1/2 All Sections: 20-1/4 Photo-Eyes Entrance/Exit sections: 10 Center section available in 5 & 10 Desired System Length Receiver: x 14 Emitter: x 14 Prep Jet 13 Tire width Varies according to off-set requirement Wand Assemblies N/A N/A Pumping Station N/A N/A Gyro Wave Wrap width x 134 depth 90 Quad Wave Mitter width x 84 depth Height: 90, Width: 127 Dimensions are all close estimates. Actual space requirements may vary slightly due to purchased options. Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

6 Component Space Requirements Tunnel Components Component Height Width Depth / Length Working Envelope Required Clearance Rocker Spin Clean / Width minimum 128 Tire Washer 13 Retracted:: DS 38 PS 27 DS 148, PS x maximum tire width CTA (Chemical Tire Application) N/A Treadle Assembly Wall Mounted Tank 22-1/2 20-1/4 13-1/3 4 x 14 Titan Sticks Width clearance 152 Triple Foam Sticks Width clearance 152 Tunnel Signs 76 N/A 24 N/A N/A Under Carriage/Rust Inhibitor x 46 N/A UNIARCH x 8 90 Wash Around Height: 90, Width: 127 N/A Wave Across Standard: 146 x 84 When followed by Rinse Arch: 146 x 116 Height: 90, Width: 127 Wave Full Side Washer x Wave Low Side Washer x 68 N/A Wave Wrap x Wind Door x Dimensions are all close estimates. Actual space requirements may vary slightly due to purchased options. Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

7 Component Space Requirements Mechanical Room and Misc. Components Component Height Width Depth / Length Working Envelope Hydraulic Power Units 5 hp hp hp Titan Pumping Station Triple Foam Panel N/A SDM (Solution Delivery Module) N/A DCC (Dynamic Carwash Controller) N/A Optional Dryer Panel N/A Floor Treadle /2 17 N/A Jet Pumping Station Reclaim System Per Site Requirements R.O. Unit Per Site Requirements Dimensions are all close estimates. Actual space requirements may vary slightly due to purchased options. Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

8 Hydraulic Guidelines NOTE: Never run just a conveyor or any single component, this will cause the pump to over heat for variable volume hydraulic units only. Hydraulic Power Unit Requirements Approved Lubricants Unit Horse Power Capacity in Gallons GPM Style Conveyor Gearbox SAE 85W140 Gear Lube 5 HP 15 6 Fixed Mitter Gearbox Mobil SHC-629 (synthetic), SHC-634, or Chevron Tegra HP Variable 15 HP Variable Hydraulic Units ISO 30 Light Hydraulic Oil, or Water Glycol products: Houghto-Safe 620, Quintolubric , Aqua Blue NEVER mix the two fluids together! 20 HP Variable Cylinder Reservoir ISO 30 Light Hydraulic Oil Hydraulic Requirements per Component Gyro, Wave Wrap, Wave Full Side washer, Three Legged Wonder consume 4 GPM with Cloth, and 5 GPM with Neotex cleaning material Wave Low Side Washer consume 2-1/2 GPM using cloth, and 3 GPM with Neotex cleaning material Tire Washer = 6 GPM Conveyor with 14 cubic inch motor running at 80 cars per hour = 3.2 GPM Conveyor with 14 cubic inch motor running at 150 cars per hour) = 6 GPM Conveyor with 18 cubic inch motor running at 60 car per hour = 3.1 GPM Flow controls Max = 6 GPM Horse Power = GPM x PSI Approx. GPM x PSI 1500 X 1 Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

9 Electrical Guidelines Full Load AMPS (FLA) for Electric Motors Wire Conduit Sizing Guide HP 208 VAC 230 VAC 460 VAC Wire Size (Gauge) 2 Wires 3 Wires 4 Wires 5 Wires 6 Wires AMPS 22 AMPS 11 AMPS 14 1/2 Conduit 1/2 Conduit 1/2 Conduit 1/2 Conduit 1/2 Conduit AMPS 28 AMPS 14 AMPS 12 1/2 Conduit 1/2 Conduit 1/2 Conduit 1/2 Conduit 1/2 Conduit AMPS 42 AMPS 21 AMPS 10 1/2 Conduit 1/2 Conduit 1/2 Conduit 1/2 Conduit 3/4 Conduit AMPS 54 AMPS 27 AMPS 8 1/2 Conduit 3/4 Conduit 3/4 Conduit 1 Conduit 1 Conduit Varies with motors. Check motor tag for specific units. Example: 10HP Titan, 10HP Dryer 10HP Hydraulic are all different 6 3/4 Conduit 1 Conduit 1 Conduit 1-1/4 Conduit 1-1/4 Conduit 4 1 Conduit 1 Conduit 1-1/4 Conduit 1-1/4 Conduit 1-1/4 Conduit 2 1 Conduit 1-1/4 Conduit 1-1/4 Conduit 1-1/2 Conduit 2 Conduit 1/0 1-1/4 Conduit 1-1/2 Conduit 2 Conduit 2 Conduit 2-1/2 Conduit 2/0 2-1/2 Conduit 2-1/2 Conduit 2 Conduit 2 Conduit 3/4 Conduit 3/0 1-1/2 Conduit 2 Conduit 2 Conduit 2-1/2 Conduit 2-1/2 Conduit MOTOR H.P. 2HP 3HP 5HP 7.5HP 10HP 15HP 20HP Dial Setting for Motor Starters By Voltages VOLTAGE VOLTAGE VOLTAGE VOLTAGE VOLTAGE DIAL COLOR YELLOW RED YELLOW RED YELLOW RED YELLOW RED YELLOW RED YELLOW RED YELLOW RED Part Number Description Amp. Range 1ELECT-MS050 MOTOR STARTER AMPS 1ELECT-MS075 MOTOR STARTER 4-6 AMPS 1ELECT-MS100 MOTOR STARTER 6-10 AMPS 1ELECT-MS125 MOTOR STARTER AMPS 1ELECT-MS150 MOTOR STARTER AMPS 1ELECT-MS175 MOTOR STARTER AMPS 1ELECT-MS200 MOTOR STARTER AMPS 1ELECT-MS225 MOTOR STARTER AMPS NOTE: Use the WHITE arrow on the contactor to set amperage. Amps (3 Phase) Amps (1 Phase) KW x 1000 Volts x KW x 1000 Volts 1 KW Hour will evaporate 3.5 lbs. of water from and at 212º F 1 KW Hour = 3412 BTU Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

10 Water Guidelines 5 GPM (18.9 LPM) 10 GPM (37.8 LPM) 15 GPM (56.8 LPM) 20 GPM (75.7 LPM) 25 GPM (94.6 LPM) 30 GPM (113.5 LPM) 40 GPM (151.4 LPM) 50 GPM (189.2 LPM) 60 GPM (227.1 LPM) 80 GPM (302.8 LPM) 100 GPM (378.5 LPM) 125 GPM (473.1 LPM) 150 GPM (567.7 LPM) 1/2" (13 mm) 1.10/ / / / / /4.8 3/4" (19 mm) 0.99/ / / / / / / /4.6 Schedule 40 Steel Pipe 1" (25.4 mm) 0.63/ / / / / / / / / / /4" (31.8 mm) 0.41/ / / / / / / / / / / / /2" (38.1 mm) 0.46/ / / / / / / / / /4.8 2" (50.8 mm) 0.29/ / / / / / / / / /4.4 Example: 4.16/.287 PSI per 10 foot of pipe / BAR per 3 meters of pipe 10.6/3.2 Velocity in feet per second / Velocity in meters per second NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system 1/2" (13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm) Tee side 4 / / / / / / o F Ell (23 o C Ell) 1-1/2 /.5 2 /.6 2-3/4 /.8 4 / / / o F Ell (11 o C Ell) 3/4 /.2 1 /.3 1-3/8 /.4 1-3/4 /.5 2 /.6 2-1/2 /.8 Male/Female Adapter 1 /.3 1-1/2 /.5 2 /.6 2-3/4 /.8 3-1/2 / /2 / 1.4 Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with 60ºF / 15ºC Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

11 Water Guidelines 5 GPM (18.9 LPM) 10 GPM (37.8 LPM) 15 GPM (56.8 LPM) 20 GPM (75.7 LPM) 25 GPM (94.6 LPM) 30 GPM (113.5 LPM) 40 GPM (151.4 LPM) 50 GPM (189.2 LPM) 60 GPM (227.1 LPM) 80 GPM (302.8 LPM) 100 GPM (378.5 LPM) 125 GPM (473.1 LPM) 150 GPM (567.7 LPM) 1/2" (13 mm) 1.63/ / / /4.2 3/4" (19 mm) 1.28/ / / / / /4.5 Schedule 80 Steel Pipe 1" (25.4 mm) 0.99/ / / / / / / / / / /4" (31.8 mm) 0.49/ / / / / / / / / / /2" (38.1 mm) 0.54/ / / / / / / / / /5.5 2" (50.8 mm) 0.33/ / / / / / / / / /5.0 Example: 4.16/.287 PSI per 10 foot of pipe / BAR per 3 meters of pipe 10.6/3.2 Velocity in feet per second / Velocity in meters per second NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system 1/2" (13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm) Tee side 4 / / / / / / o F Ell (23 o C Ell) 1-1/2 /.5 2 /.6 2-3/4 /.8 4 / / / o F Ell (11 o C Ell) 3/4 /.2 1 /.3 1-3/8 /.4 1-3/4 /.5 2 /.6 2-1/2 /.8 Male/Female Adapter 1 /.3 1-1/2 /.5 2 /.6 2-3/4 /.8 3-1/2 / /2 / 1.4 Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with 60ºF / 15ºC Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

12 Water Guidelines 5 GPM (18.9 LPM) 10 GPM (37.8 LPM) 15 GPM (56.8 LPM) 20 GPM (75.7 LPM) 25 GPM (94.6 LPM) 30 GPM (113.5 LPM) 40 GPM (151.4 LPM) 50 GPM (189.2 LPM) 60 GPM (227.1 LPM) 80 GPM (302.8 LPM) 100 GPM (378.5 LPM) 125 GPM (473.1 LPM) 150 GPM (567.7 LPM) 1/2" (13 mm) 1.43/ / / / / / /4" (19 mm) 0.89/ / / / / / / /4.76 Type M Copper 1" (25.4 mm) 0.52/ / / / / / / / / / /4" (31.8 mm) 0.49/ / / / / / / / / / /2" (38.1 mm) 0.51/ / / / / / / / / /5.33 2" (50.8 mm) 0.28/ / / / / / / / / /4.63 Example: 4.16/.287 PSI per 10 foot of pipe / BAR per 3 meters of pipe 10.6/3.2 Velocity in feet per second / Velocity in meters per second NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system 1/2" (13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm) Tee side 4 / / / / / / o F Ell (23 o C Ell) 1-1/2 /.5 2 /.6 2-3/4 /.8 4 / / / o F Ell (11 o C Ell) 3/4 /.2 1 /.3 1-3/8 /.4 1-3/4 /.5 2 /.6 2-1/2 /.8 Male/Female Adapter 1 /.3 1-1/2 /.5 2 /.6 2-3/4 /.8 3-1/2 / /2 / 1.4 Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with 60ºF / 15ºC Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

13 Water Guidelines 5 GPM (18.9 LPM) 10 GPM (37.8 LPM) 15 GPM (56.8 LPM) 20 GPM (75.7 LPM) 25 GPM (94.6 LPM) 30 GPM (113.5 LPM) 40 GPM (151.4 LPM) 50 GPM (189.2 LPM) 60 GPM (227.1 LPM) 80 GPM (302.8 LPM) 100 GPM (378.5 LPM) 125 GPM (473.1 LPM) 150 GPM (567.7 LPM) Stainless Steel Tubing (Type 304 per ASTM A269) 1/2" (13 mm) 5.2/ / / /6.74 3/4" (19 mm) 2.43/ / / /4.39 1" (25.4 mm) 1.06/ / / / / / / / /4" (31.8 mm) 0.63/ / / / / / / / / / /2" (38.1 mm) 0.49/ / / / / / / / / /5.30 2" (50.8 mm) 0.3/ / / / / / / / / / / /5.55 Example: 4.16/.287 PSI per 10 foot of pipe / BAR per 3 meters of pipe 10.6/3.2 Velocity in feet per second / Velocity in meters per second NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system 1/2" (13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm) Tee side 4 / / / / / / o F Ell (23 o C Ell) 1-1/2 /.5 2 /.6 2-3/4 /.8 4 / / / o F Ell (11 o C Ell) 3/4 /.2 1 /.3 1-3/8 /.4 1-3/4 /.5 2 /.6 2-1/2 /.8 Male/Female Adapter 1 /.3 1-1/2 /.5 2 /.6 2-3/4 /.8 3-1/2 / /2 / 1.4 Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with 60ºF / 15ºC Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

14 Water Guidelines 5 GPM (18.9 LPM) 10 GPM (37.8 LPM) 15 GPM (56.8 LPM) 20 GPM (75.7 LPM) 25 GPM (94.6 LPM) 30 GPM (113.5 LPM) 40 GPM (151.4 LPM) 50 GPM (189.2 LPM) 60 GPM (227.1 LPM) 80 GPM (302.8 LPM) 100 GPM (378.5 LPM) 125 GPM (473.1 LPM) 150 GPM (567.7 LPM) 1/2" (13 mm) 2.55/ / / /4.97 3/4" (19 mm) 0.88/ / / / / /4.79 Hydraulic Hose 1" (25.4 mm) 1.25/ / / / / / /4" (31.8 mm) 0.65/ / / / / / / / / / /2" (38.1 mm) 0.32/ / / / / / / / / /4.42 2" (50.8 mm) 0.19/ / / / / / / / / / / /4.66 Example: 4.16/.287 PSI per 10 foot of pipe / BAR per 3 meters of pipe 10.6/3.2 Velocity in feet per second / Velocity in meters per second NOTE: Velocity should not exceed 15 feet (4.6 meters) per second in a correctly installed system 1/2" (13 mm) 3/4" (19 mm) 1" (25.4 mm) 1-1/4" (31.8 mm) 1-1/2" (38.1 mm) 2" (50.8 mm) Tee side 4 / / / / / / o F Ell (23 o C Ell) 1-1/2 /.5 2 /.6 2-3/4 /.8 4 / / / o F Ell (11 o C Ell) 3/4 /.2 1 /.3 1-3/8 /.4 1-3/4 /.5 2 /.6 2-1/2 /.8 Male/Female Adapter 1 /.3 1-1/2 /.5 2 /.6 2-3/4 /.8 3-1/2 / /2 / 1.4 Pressure loss, fittings (feet of pipe / meters of pipe) NOTE: All valves calculated with 60ºF / 15ºC Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

15 Water Guidelines Nozzle Size* Nozzle Flow Rate Gallons Per Minute (GPM) Nozzle Pressure - PSI Orifice Diameter (Inch) ,000 1,200 1,500 2,000 2,500 3,000 3,500 4, *A commonly used standard for nozzle size is the nozzle number which is equivalent to the nozzle capacity in GPM at 40 PSI. Spray angle does not affect nozzle volume. Example: 5 GPM at 1500 PSI is an 8.0 nozzle Nozzle & Wash Tips When ordering spray nozzles you need to identify spray angle and nozzle size. Standard Designation for stainless meg nozzles: Standard Designation plastic nozzles: 06 E 25 SPRAY ANGLE NOZZLE SIZE Spray Angle Available: 0º, 15º, 25º, 40º, 60º Nozzle Sizes Available: 1, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5 7, 7.5, 8, 8.5, 9, 10, 12, 14, 15, 20, 30 NOZZLE SIZE SPRAY ANGLE Spray Angle Available: 0º, 15º, 25º, 40º, 60º Nozzle Sizes Available: 1, 2, 2.5, 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5 7, 7.5, 8, 8.5, 9, 10, 12, 14, 15, 20, 30 Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

16 Water Guidelines One gallon of fresh water One cubic foot of water One cubic foot of water (at 39.2º F maximum density) One cubic foot of water (at 212º F boiling point) One U.S. Gallon Miscellaneous lbs gallons lbs lbs. 231 cubic inches The capacity of a cylinder in gallons is equal to the length in inches multiplied by the square of the diameter in inches x.0034 A water column one foot high exerts a pressure of.4333 pounds per square inch Doubling the diameter of a pipe increases its capacity four times ph above below 7.0 alkaline 7.0 neutral 7.0 acid 1 Grain per gallon = 17.1 parts per million Water expands 4.34% heated from 40º to 212º Round Pipe Sizes Diameter In inches Area in Square Inches Diameter In Inches Area in Square Inches Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

17 Mechanical Guidelines METRIC FASTENERS USING NEVER SEIZE COMPOUND (REGULAR GRADE) METRIC BLUE FINISH CLASS 10.9 CLASS 12.9 CLASS 10.9 CLASS 12.9 TORQUE VALUES TORQUE VALUES TORQUE VALUES TORQUE VALUES SIZE MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX m6 X m8 X m10 X m12 X m16 X m20 X m24 X m30 x m36 x m42 x m48 x Torque values in Newton Meters for Metric Fasteners (Target 80% Proof Load) INCH FASTENERS USING NEVER SEIZE COMPOUND (REGULAR GRADE) PLAIN FINISH GRADE 5 GRADE 8 GRADE 5 GRADE 8 TORQUE VALUES TORQUE VALUES TORQUE VALUES TORQUE VALUES SIZE MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX MIN TARGET MAX (1/4) (3/8) (1/2) (5/8) (3/4) (1) (1-1/4) (1-1/2) (1-3/4) (2) (2-1/2) (3) Torque values in Foot Pounds for Inch Fasteners (Target 80% Proof Load) Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

18 Mechanical Guidelines TAP SIZE DRILL SIZE PROBABLE % THREAD TAP SIZE TAP DRILL SIZES DRILL PROBABLE % SIZE THREAD TAP SIZE DRILL SIZE PROBABLE % THREAD / / / M1.6 x mm M5 x mm M16 x 2 35/ / / M2 x.4 1/ / / M6 x M20 x / / /8-9 49/ / / / M2.5 x mm /16-18 F M24 x 3 53/ / / / M8 x mm / /8-16 5/ / /8-24 Q /8-7 63/ M3 x M10 x mm / / /16-14 U M30 x /64* / / / /64* 76 M3.5 x M12 x / / /64* / / / /32* / / / /64* 72 M4 x mm M14 x 2 15/ M36 x 4 1-1/4* / / / /32* / / / /64* / / *REAMING RECOMMENDED TAP SIZE PIPE TAP DRILL SIZES DECIMAL EQUIVALENT TAPER PIPE NPT & NPTF STRAIGHT PIPE NPS DECIMAL EQUIVALENT 1/8--27 R / / / / / / / / / / / / / /2 1-5/ / / /2 1-1/ / / /2 1-47/ / /2 2-7/ / / / / / Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

19 Mechanical Guidelines Motor / Gearbox Assembly Matrix Equipment Gearbox Motor Volt Hz HP QUAD-386 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP QUAD-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP QUAD-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP QUAD-75 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TLW-386 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL V 60Hz 2HP TLW-386 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TLW-50 (BOOMS) 1GEABX296 (15:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-50 (MITTER) 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-60 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-60 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-75 (BOOMS) 1GEABX319 (18:1) 1MOTOR-EL V 60Hz 2HP TLW-75 (MITTER) 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TLW-HYD-386 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TLW-HYD-386-CP 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TLW-HYD-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-HYD-50-CP 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TLW-HYD-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TLW-HYD-75 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP Pneumatic Guidelines Length in Feet Air Flow (CFM) /2 1/2 1/2 1/ /2 3/4 3/4 3/ /4 3/4 3/4 3/ /4 3/4 3/4 3/ /4 3/ /4 3/ / /4 1-1/ /4 1-1/4 1-1/2 1-1/2 TWIN-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP TWIN-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP TWIN-386 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP TWIN-75 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP WAC-50 1GEABX512 (33:1) 1MOTOR-EL671 STDV 50Hz 2HP WAC-60 1GEABX525 (40:1) 1MOTOR-EL671 STDV 60Hz 2HP WAC-386 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP WAC-75 1GEABX525 (40:1) 1MOTOR-EL V 60Hz 2HP Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

20 Mechanical Guidelines Dollie Spacing Conveyor Length in Feet Calculating Conveyor Dollie Requirements Length of conveyor x 2 / Dollie spacing = number of Dollies required Example: 45 x 2 / 3 6 spacing = 26 dollies NOTE: Round up to next whole number How to Calculate chain speed in Cars/Hours (3600 seconds in an hour) / (seconds required for chain to travel 20ft) Example: 3600 in an hour / 70 seconds for chain to travel 20ft = 52 vehicles per hour NOTE: Round up to next whole number Impeller Rotation Guide (Front View Shown) Counter Clockwise (CCW) Clockwise (CW) From Nozzle 12 From Nozzle 24 From Nozzle 36 From Nozzle 48 From Nozzle 60 From Nozzle 72 From Nozzle 10HP Premium Impeller Impact lbs. of force on 1 sq. ft Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

21 Technical Tips DECIMAL EQUIVALENTS DRILL mm DECIMAL DRILL mm DECIMAL DRILL mm DECIMAL DRILL mm DECIMAL SIZE INCHES SIZE INCHES SIZE INCHES SIZE INCHES / / / / / / / / A / / / B / C / D / / / E F / G / / / H / I / / J K / / / / / L / M / / N / / / / O / P / / Q / R / / / S / / T / / / U / / / / V / W / / / / X Y / / / / Z / / / Metric Conversions Multiply By To Obtain Fahrenheit 5/9 (after subtracting 32) Celsius (Cel) Celsius 9/5 (then add 32) Fahrenheit Ounces 28 Gram (g) Gram.035 Ounce (oz.) Pound (lb.) 0.45 Kilogram (kg) Kilogram (kg) 2.2 Pound (lb.) Gallon (gal.) 3.8 Liter (l) Liter (l) 0.26 Gallon (gal.) Inch (In.) 2.5 Centimeter (cm) Centimeter (cm).4 Inch (In.) Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

22 Technical Tips AirCannon Dryer noise level readings The following pages contain noise level readings for the Belanger AirCannon Dryers. The readings were taken at Mr. Glow car wash in Northville, MI. Non-silencer readings were taken at approximately 10:00 am Silencer readings were taken at approximately 3:00 pm. There was a noticeable increase in road (traffic) noise in the afternoon that may influence the silencer readings. Nevertheless, this may be indicative of real world applications. It should also be noted that the construction materials (hard fiberglass re-enforced plastic) used for the interior of this wash reflect sound well and do nothing to attenuate sound. A well thought through building constructions as well as appropriate landscaping techniques would offer a reduction in sound level leaving the premises. Included are readings for three, five and seven nozzle configurations. The first set of numbers is without silencers and the second set of numbers are with silencers. Readings were taken at ten foot intervals, starting at zero and continuing through one hundred feet. The zero location that was selected was the mid point between the first expansion framework and the last expansion frame, in respect to tunnel length. The end of the building was at the thirty foot mark. All measurements taken beyond the thirty foot mark indicate measurements taken outside of the building. AMBIENT DATA: Date: 7/10/1998 Temperature: 85ºF Barometer: Humidity: 54.0% Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

23 Technical Tips AirCannon Dryer noise level readings 3 AirCannon fixed nozzle Reading without Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft End of Building 3 AirCannon fixed nozzle Reading with Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft AirCannon fixed nozzle Reading without Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft End of Building 5 AirCannon fixed nozzle Reading with Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft AirCannon fixed nozzle Reading without Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft End of Building 7 AirCannon fixed nozzle Reading with Silencers Distance Noise Level (Dba) 0 ft ft ft ft ft ft ft ft ft ft ft Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

24 Technical Tips Wheel Rotation Guidelines Belanger, Inc. * P.O. Box 5470 * Northville, MI * Customer Service Phone (248) * Fax (248)

25

26 Tunnel Quick Reference Guide 1MANUL000 Belanger, Inc. * P.O. Box 5470 * Northville, MI Customer Service Phone (248) * Fax (248)