MAINTENANCE SCHEDULE - EUROPE 15,000 km/9,000 miles

Transcription

1 MANTENANCE SCHEDULE - EUOPE 15,000 km/9,000 miles MANTENANCE OPEATONS : nspect and correct or replace as necessary. GASOLNE ENGNE : eplace or change or lubricate. F: Fill AV4 AV4 AV4 HV 3Z-FAE 3Z-FAE 2A-FXE SEVCE NTEVALS: ODOMETE EADNG (2.0) (2.0) (2.5HV) MANTENANCE TEMS ZSA44 ZSA44 AVA42 AVA ( ): for reference 2012/ / /09 (MC) 2015/10 (MC) Engine Code Timing Belt Valve Clearance Drive belt eplace every 150,000 km (90,000 miles) * (Every 72 months) Every 12 months nspect 105,000 km (63,000 miles), after 105,000 km nspect every nitial: 72 and then 15,000 km (9,000 miles) Every 12 months (AP: SH, SJ) Normal Every 12 months (LSAC) Severe Every 6 months (AP: SJ, SL) Normal Every 12 months (LSAC) Severe Every 6 months Engine Oil V-ribbed belt 5W-30 (preferred) Normal Every 12 months 10W-30, 15W-40, 20W-50 Severe Every 6 months 0W-20 for downsized turbo engines (preferred), 0W-20, 5W-30, 10W-30 every 12 months Normal Every 12 months Severe Every 6 months filter Normal Every 12 months Severe Every 6 months Cooling and heater system *2 Every 24 months S-LLC (pink) *4 Engine coolant First replace at 150,000 km (90,000 miles); after, every km ( miles) (nclude intercooler coolant) S-LLC (blue) *4 First replace at 210,000 km (126,000 miles); after, every First, 11 years; then, 6 km ( miles) years First replace at 150,000 km (90,000 miles); after, every km nverter coolant S-LLC (pink) *4 ( miles) First replace at 150,000 km (90,000 miles); after, every km ( miles) cooler hoses and connections Every 24 months Exhaust pipes and mountings Every 24 months GPF hoses for checking exhaust pressure - : 36 months eplace every 90,000 km (54,000 miles)*9 Platinum or ridium Tipped type Spark plugs : Every 24 months Others : Every 48 months Battery No maintenance Aygo eplace every km ( miles) 15 years Fuel filter GT 86 eplace every km ( miles) 8 years LPG gas filter Every 12 months Fuel injection system *6 Air cleaner filter Air cleaner filter Fuel tank cap, fuel lines, connections and fuel vapor control valve LPG system piping and connectors, tank, filler valve, wiring *7 LPG system operation settings LPG tank Charcoal canister Charcoal canister filter Sensory nspection *1 Actual inspection 0W-20 (preferred) 5W-30, 10W-30, 15W-40, 20W-50 Aygo only Aygo only eplace when the maintenance reminder appears *8 eplace when the maintenance reminder appears *8 F F F F F F Valvematic system Fill every km * * * Normal Dusty road *10 eplace when the maintenance reminder appears *8 Every 24 months Every 24 months Every 12 months eplace every 10 years *5 Others Every 24 months Normal Severe Every 24 months Normal Severe Every 24 months HV battery cooling intake filter Severe only C C C C C C *1: Check for tappet noise and engine vibration and adjust if necessary. *2: Check that the radiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary *3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months. *4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids) For GT 86, it is allowed to use Pink Toyota S-LLC for complete EPLACEMENT; in case of TOP-UP, Blue S-LLC is avaible in 1-litre bottles (P/N ) *5: For Sweden, Norway and Finland only. *6: Use Toyota Genuine Fuel njector Cleaner ( or PZ463-00PB0-04) or equivalent *7: Check for leaks and tightness of piping, connectors, multivalve, wiring, tank and tank filler valve *8: eplace both the engine oil and filter, even when the maintenance reminder does not appear, after 12 months have passed, or when driven over 15,000 km (9,000 miles) since the last oil change. This may cause the maintenance reminder to appear even when driving less than 15,000 km (9,000 miles). eplace both engine oil and oil filter every 7,500 km (4,500 miles) or 6 months, in which the vehicle is mainly driven in dirt or dusty roads, when the maintenance reminder does not appear. *9: t is possible to replace at every 100,000km (60,000 miles) *10: oads in area where the pavement rate is low, or a cloud of dust often arises and the air is dry : Every 24 months : Every 48 months : Every 12 months : Every 36 months : Every 12 months : Every 48 months : Every 6 months Dusty road : Every 36 months : Every 24 months Normal : Every 48 months Dusty road nspect every 2,500 km(1,500 miles) and replace every 45,000 km(27,000 miles) or 48 months. *: For Croatia, Bosnia Herzegovina, Macedonia, Estonia, Latvia, omania, Serbia, Montenegro *: For Croatia, Bosnia Herzegovina, Macedonia, Estonia, Latvia, omania, Serbia, Montenegro *: For Croatia, Bosnia Herzegovina, Macedonia, Estonia, Latvia, omania, Serbia, Montenegro

2 MANTENANCE SCHEDULE - EUOPE 15,000 km/9,000 miles DESEL ENGNE SEVCE NTEVALS: Odometer reading or months, whichever comes first MANTENANCE TEMS MANTENANCE OPEATONS : nspect and correct or replace as necessary. : eplace or change or lubricate. S: Special ODOMETE EADNG 2AD-FTV (2.2 D-4D DPF) 2AD-FHV (2.2 D-CAT) ( ): for reference 2012/ / / /12 Engine Code AV4 1AD-FTV (2.0 D-4D) Timing Belt *6 eplace every 105,000 km (60,000 miles) Timing pulley*6 Timing belt cover*6 C C C Valve Clearance * : Sensory nspection * * (Every 48 months) Drive belt ACEA: B1 AP: CF-4 or CF ACEA: C2 (preferred), B1 ACEA: C2 ACEA: C3 filter A: Adjust A A A A A A Every 12 months Normal belt Every 12 months V-ribbed belt Normal* Every 12 months Severe* Every 6 months OMMS* eplace when the reminder light illuminates or after max. 30,000km/24months Normal* Every 12 months Severe* Every 6 months OMMS* eplace when the reminder light illuminates or after max. 30,000km/24months nitial 72 months; then, every 12 months Normal* Every 12 months * Severe* Every 6 months * OMMS* eplace when the reminder light illuminates or after max. 30,000km/24months ** 5W-30 PFE * eplace every 15,000km or when the reminder light illuminates Every 12 months Normal Every 12 months * Severe Every 6 months * OMMS eplace when the reminder light illuminates or after max. 30,000km/24months ** * eplace every 15,000km or when the reminder light illuminates Every 12 months Cooling and heater system *2 Every 24 months S-LLC (pink) *4 Engine coolant First replace at 150,000 km (90,000 miles); after, every km ( miles) (nclude intercooler coolant) Premium-LLC 1WW/2WW First replace at 150,000 km (90,000 miles); after, every km ( miles) Exhaust pipes and mountings DP hoses for checking exhaust pressure Battery Fuel injection pipes Every 12 months Every 24 months : 36 months Fuel filter Every 72 months Fuel pump C2: 5W-30 B1: 5W-30, 10W-30, 15W-40, 20W-50 0W-30, 5W-30 n-tank filter and in-line filter Every 90 months eplace every 300,000 km (180,000 miles) Diesel smoke Every 48 months Air cleaner filter (from October 2002, applicable to all s in production) Normal Dusty road *7 nspect at km ( miles). After, inspect every km (9.000 miles) eplace every 150,000 km (90,000 miles) Air flow meter (for EUO V vehicles)*5 S Every 48 months Fuel tank cap, fuel lines, connections SC- Ad Blue 5W-30, 10W-30, 15W- 40, 20W-50 eplace every 150,000 km (90,000 miles) No maintenance Every 48 months : Every 12 months : Every 48 months : Every 6 months : Every 48 months Every 24 months F F F F F F *1: You may also use AP CE or CD. NMSC's choice NMSC's choice NMSC's choice NMSC's choice *2: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary *3: After 60,000 km (36,000 miles) or 36 months, replace every 30,000 km (18,000 miles) or 24 months. *4: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids) *5: Blow air to the sensor interrmittently for about 30 seconds *6: For vehicles often operated in extremely dusty conditions, such as mining. nspect for cracks on the timing belt and abnormal wear on the timing pulley. emove dust and sand from the timing belt cover. *7: oads in area where the pavement rate is low, or a cloud of dust often arises and the air is dry *: it is imperative to ESET the OMMS after EVEY oil change *:W ith C C O system **:W ith D PF system

3 MANTENANCE SCHEDULE - EUOPE 15,000 km/9,000 miles MANTENANCE OPEATONS : nspect and correct or replace as necessary. T: Tighten to specified torque. CHASSS AND BODY 1/2 : eplace or change or lubricate. L: Lubricate SEVCE NTEVALS: Floor mat Brake pedal and parking brake MANTENANCE TEMS Clutch pedal, return spring and damper - Mechanical type Brake linings and drums (nclude brake linings and drums of parking brake) Brake pads and discs Clutch fluid AV4 2WD ZSA44 AV4 HV 2WD AV4 HV 4WD ZSA44 AVA42 AVA / / / / /09 (MC) 2015/10(MC) 2015/10(MC) nspection at every maintenance Every 24 months Normal Every 24 months Severe Every 12 months Normal Every 12 months Severe Every 6 months Every 24 months **** Every 24 months ***** Every 24 months Brake fluid Every 24 months Brake pipes and hoses Every 24 months eplace every km ( miles) or 120 months Vacuum pump for brake booster nspect every km ( miles) or 120 months Power steering fluid A/T fluid DEXON or Every 24 months TOYOTA P.S. fluid EH or equivalent SS airbag *1 - M/T - MMT (some Diesels) - MMT (Gasoline + some Diesels) Steering wheel, linkage and steering gear box Propeller shaft Propeller shaft bolts Drive shaft boots Drive shaft bolts or nuts (on flange-type only) Suspension ball joints and dust covers Every 24 months Normal Every 24 months Severe Every 12 months nitial inspect at first 120 months from the vehicle registration date. Normal L L L L L L Every 24 months Severe L L L L L L L L L L L L Every 12 months Normal L L L L L L Every 24 months Severe L L L L L L L L L L L L Every 12 months Normal T T T Every 48 months Severe T T T T T T Every 24 months Normal Every 24 months Severe Every 12 months Normal Every 12 months Severe Every 6 months Normal T T T Every 24 months Severe T T T T T T Every 12 months Normal T T T T T T Every 12 months Severe T T T T T T T T T T T T Every 6 months Normal Every 24 months Severe Every 12 months Normal Every 12 months Severe Every 6 months Shift lever of 6-speed manual transmission (on both petrol and Diesel s) -- * * * Toyota Genuine ATF WS Normal Every 36 months Automatic transmission fluid NLG No. 2 Tighten bolts Automatic transmission fluid cooler hoses and connections Manual transmission oil and transfer oil if so equipped (ncluding auto clutch system) -- : Every 24 months : Every 60 months Normal Every 48 months : Every 36 months Severe : Every 72 months Toyota Genuine CVTF TC Normal Every 48 months ** * * : Every 36 months Severe : Every 72 months ** * * Normal Every 48 months Severe : Every 36 months : Every 72 months Every 36 months AP Gear oil GL-5 Normal Every 48 months Severe Every 48 months Toyota Genuine Transfer Gear oil LF Normal Every 48 months Severe Every 48 months Normal Every 48 months LV Gear oilap GL-4 ** ** *** ** ** Severe Every 48 months ** ** *** ** ** Transfer oil AP G ear oilg L-5 Every 48 months AP G ear oilg L-5 NLG No. 1 or No. 2 Toyota G enuine Transfer G ear oillf Toyota Genuine CVTF FE Toyota G enuile Transfer gear oilll80 (preferred), Toyota G enuine D ifferentialo illx (AP:G L-5) Toyota Genuine ATF W S *1: After 120 months from the vehicle registration date, inspect every 24 months. ODOMETE EADNG First replace at km ( miles) or 96 months; then, every km ( miles) or 72 months Normal Every 48 months Severe Every 48 months Normal Every 48 months Severe Every 48 months Normal Every 48 months Severe Every 48 months Normal Every 48 months Severe : Every 36 months : Every 72 months AV4 4WD *:EA6# and EB 6# M /T only *:EA 6# and EB 6# M /T only *:EA 6# and EB 6# M /T only **:m odels with CVT * ****:A LA 4# only *****:ZSA4# only *:m odels with CVT *:m odels with CVT

4 MANTENANCE SCHEDULE - EUOPE 15,000 km/9,000 miles MANTENANCE OPEATONS : nspect and correct or replace as necessary. T: Tighten to specified torque. CHASSS AND BODY 2/2 : eplace or change or lubricate. C: Clean SEVCE NTEVALS: ODOMETE EADNG Front Differential oil ear differential oil Differential integrated with transmission Front and rear suspension MANTENANCE TEMS M/T A/T Differential separated from transmission (AP Gear oil GL-5) AP Gear oil GL- 5 Wheel bearing grease (tapered roller type wheel bearing only) and ball joint grease AV4 2WD AV4 4WD ZSA44 AV4 HV AV4 HV 2WD 4WD ZSA44 AVA42 AVA / / / / /09 (MC) 2015/10(MC) 2015/10(MC) Normal Every 48 months Severe Every 48 months Normal Every 48 months Severe Every 48 months Normal Every 36 months Normal Every 48 months * * Severe : Every 36 months : Every 72 months * * Normal Every 48 months : Every 36 months Severe : Every 72 months Normal Every 48 months * * * * : Every 36 months Severe : Every 72 months * * * * Every 48 months Every 48 months Normal Every 36 months ** : Every 36 months Severe : Every 72 months ** Normal Every 24 months Severe Every 12 months Normal Every 24 months Severe Every 12 months Active height control suspension fluid - Suspension fluid AHC or equivalent Active height control gas chamber Bolts and nuts on chassis and body *2 Tires and inflation pressure Tyres, lights, wiper blades and washer fluid A/C filter- Particle filter AP Gear oil GL-4 or GL-5 LV Gear oil AP GL-4 Toyota Genuine ATF WS Toyota Genuine CVTF TC Toyota Genuine CVTF FE AV4 HV (4WD), NX300h (4WD) and X450h/450hL (4WD) only Pollen removal type Standard type & high efficiency type Stamped "C", "E", "K", or "N" Stamped "P" or "L" NLG No. 2 : initial 48 months; then every 12 months Severe only T T T T T T Every 12 months Normal Every 24 months Severe Every 12 months Normal "Clean" replaced by "nspect" * ** ** Dusty road*4 efer to TME letter of October 2007 * ** ** 1* Normal on "Potential Health isk From Dusty road*4 Cleaning of Cabin Air Filter Elements 1* Normal Dusty road*4 Normal High efficiency type A/C filter - Combination filter Dusty road*4 Normal*3 Every 12 months Air conditioner filter Aygo only Dusty road*4 Every 12 months eplace when the service indicator light illuminates Corrosion nspection Every 24 months 1*: with Solar power ventilation system 2*: For seat mounting bolts, front and rear suspension member retaining bolts. 3*: For New s, changed or minor change vehicles, produced from January *: oads in area where the pavement rate is low, or a cloud of dust often arises and the air is dry *: Stamped "C" **: Stamped "C" **: Stamped "C" *: ntegrated in front hybrid transaxle *: ntegrated in front hybrid transaxle **: ntegrated in rear transaxle

5 MANTENANCE SCHEDULE - EUOPE 20,000 km/12,500 miles DESEL ENGNE SEVCE NTEVALS: MANTENANCE TEMS MANTENANCE OPEATONS : nspect and correct or replace as necessary. : eplace or change or lubricate. S: Special C: Clean ODOMETE EADNG AV 2WW Euro6 (2.0D) 1,000 km WWA ( ): for reference 2015/09 Engine Code Drive belt V-ribbed belt nitial 72 months; then, every 12 months Normal*3 Every 12 months 0W-30, 5W-30 ACEA: C2 Severe*3 Every 6 months ACEA 5W-30 PFE 1WW/2WW *3 eplace every km ( miles) or when the rem Every 12 months * filter Normal*3 Every 12 months Severe*3 Every 6 months *3 eplace every km ( miles) or when the rem Every 12 months * Cooling and heater system *1 Every 24 months S-LLC (pink) *2 Engine coolant (nclude intercooler coolant) Exhaust pipes and mountings First replace at 160,000 km (100,000 miles); then, every km ( miles) Premium-LLC 1WW/2WW *4 First replace at 160,000 km (100,000 miles); then, every 80,000 km (25,000 miles) Every 24 months Drain water Fuel filter 0 0 Every 72 months Diesel smoke Every 48 months : Every 12 months Air cleaner filter Normal : Every 48 months Fuel tank cap, fuel lines, connections nspect at km (62,500 miles). After, inspect every km (12,500 miles) Dusty road *5 : Every 6 months : Every 48 months Every 24 months *1: Check that the ratiator and condenser are not blocked with leaves, dirt or insects; check radiator fins; check hoses and connections for correct installation, corrosion etc.; clean if necessary *2: Only use "Toyota Super-Long Life Coolant" or similar high quality ethylene glycol based non-silicate, non-amine, non-nitrate and non-borate coolant with long-life hybrid organic acid technology (coolant with long-life hybrid organic acid technology is a combination of low phosphates and organic acids) *3: ; it is imperative to ESET the OMMS after EVEY oil change t is possible that the oil change reminder light illuminates before 20,000 km/12,500 miles depending on the usage and driving conditions Should this happen, change the engine oil and oil filter and reset the OMMS. *4: Engine coolant (1WW) only excists concentrated, 50% dilution. *5: oads in area where the pavement rate is low, or a cloud of dust often arises and the air is dry *: eplace every km or when the reminder light illuminates (For Macedonia, Montenegro, Serbia, Bosnia and Herzegovina only).

6 MANTENANCE SCHEDULE - EUOPE 20,000 km/12,500 miles MANTENANCE OPEATONS : nspect and correct or replace as necessary. T: Tighten to specified torque. CHASSS AND BODY 1/2 : eplace or change or lubricate. L: Lubricate SEVCE NTEVALS: 1,000 km WWA /09 Floor mat nspection at every maintenance Brake pedal and parking brake Brake linings and drums of parking brake Brake pads and discs Clutch fluid Brake fluid Brake pipes and hoses Steering wheel, linkage and steering gear box Drive shaft boots Suspension ball joints and dust covers Every 24 months Normal Every 24 months Severe Every 12 months Normal Every 12 months Severe Every 6 months Every 24 months Every 24 months Every 24 months Every 24 months Normal Every 24 months Severe Every 12 months Normal Every 24 months Severe Every 12 months Normal Every 24 months Severe Every 12 months Shift lever of 6-speed manual transmission Normal Every 48 months Automatic transmission fluid Manual transmission oil MANTENANCE TEMS Toyota Genuine ATF WS LV Gear oil AP GL-4 ODOMETE EADNG Severe : Every 36 months : Every 72 months Normal Every 48 months Severe Every 48 months Transfer oil AP Gear oil GL-5 Every 48 months AV

7 MANTENANCE SCHEDULE - EUOPE 20,000 km/12,500 miles MANTENANCE OPEATONS : nspect and correct or replace as necessary. T: Tighten to specified torque. CHASSS AND BODY 2/2 : eplace or change or lubricate. C: Clean SEVCE NTEVALS: Front Differential oil ear differential Front and rear suspension Bolts and nuts on chassis and body *1 Tires and inflation pressure MANTENANCE TEMS M/T A/T Standard type LV Gear oil AP GL-4 Toyota Genuine ATF WS AP Gear oil GL-5 1,000 km WWA42 ODOMETE EADNG /09 Normal Every 48 months Severe Every 48 months Normal Every 48 months : Every 36 Severe months : Every 72 Every 48 months Normal Every 24 months Severe Every 12 months Severe only T T T T T Every 12 months Normal Every 12 months Severe Every 6 months Normal Dusty road AV Particle filter/cabin Air Filter Pollen removal type Normal Dusty road Normal Dusty road Combination filter Combination filter (High Normal efficiency type) Dusty road Corrosion nspection Every 24 months 1*: For seat mounting bolts, front and rear suspensions member retaining bolts