AUTOMATIC FILL CONTROLLER 1-16 TANKS

Size: px
Start display at page:

Download "AUTOMATIC FILL CONTROLLER 1-16 TANKS"

Transcription

1 AUTOMATIC FILL CONTROLLER 1-16 TANKS

2 Last Revision Date: March 8, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) or visit us on the web at

3 Table of Contents 1 Warnings and Cautions... 1 Safety information symbols 1 Cautions 1 2 Nameplates and Placards Unpacking... 7 Included Components and Parts 7 Primary Inspection 7 4 Description and Specification... 9 Overview of Use 9 Capabilities 9 Safety 9 5 Installation...11 Installing Wiring 12 Installing Cable Access 15 Installing Control Power 15 Installing Ball Valves 15 Installing Pressure Relief Valves 17 Installing Float Assemblies 17 Installing BMS monitoring 19 Installing Modbus TCP (If ordered) 19 Installing Auxiliary Leak Sensors 19 Installing Dry Contact Alarms 21 Installing Slave Panels 22 6 Setup...23 Panel Setup 23 Controller Setup 24 Clock setup 24 Security Code 24 Tank Setup 25 Level Transducer Setup 26 Communication Setup 28 Dry Contact Setup 29 Valve Setup 30 Auxiliary Alarm 30 7 Operating Instructions...31 Waking the AFC 31 System Check 31 Selecting and Filling Tanks 32

4 Order of Operations 37 8 Alarms and Warnings...39 Alarms 39 Warnings 41 9 Maintenance/Troubleshooting...43 Preventative Maintenance 43 Troubleshooting Supplemental Equipment...51 Valves 51 Level Transmitters 52 Appendix A PRODUCT WARRANTY...53 Appendix B MODBUS CONTROLS...55

5 Table of Figures Fill Controller...7 Valve...7 Float Assembly...7 Specifications Overview of AFC Slave 1 Connections Slave 2 Connections Slave 3 Connections TB-PS Manual Override Switch Ball Valve Float Assembly Cable Float Assembly Wiring TB-COM Ethernet Jack TB-R Terminal Block Levels AFC DIP Switch Settings Home Screen Input Pad Tank Setup Tank Selection Tank Details Tank Details Tanks Transducer Zero Transmitter Communication Setup Dry Contact Alarms... 29

6 Dry Contact Alarms Valve Fail Delay AUX2 Mode Alarm History Connection Diagram - Master Panel Connection Diagram - Slave Panel View of Tanks Select Tanks Individual Tank Valve In Travel Valve Opened Full Warning High Fuel Warning All Alarms On Every Tank Critical Communication Loss Alarms Common Alarms Common Warnings All Warnings Two Warnings Activated Troubleshooting Table Automatic Fill Controller Parts - Master Automatic Fill Controller Parts - Slave Automatic Fill Controller Parts Fuel Port Mount Parts Wall Mount Parts Flush Wall Mount Parts Valves Level Transmitters... 52

7 1 WARNINGS AND CAUTIONS Safety information symbols The following images indicate important safety information: This General warning symbol points out important information that, if not followed, could endanger personal safety and/or property. This Explosion warning symbol points out potential explosion hazards. This Fire warning symbol points out potential fire hazards. This Electrical warning symbol points out potential electrical shock hazards. Cautions Improper operation of this equipment such as neglecting its maintenance or being careless can cause possible injury or death. Permit only responsible and capable persons to install, operate, and/or maintain this equipment. Potentially lethal voltages and amperages are present in these machines. Ensure all steps are taken to render the machine safe before attempting to work on the equipment. All hardware covered by this manual have dangerous electrical voltages and can cause fatal electrical shock. Avoid contact with bare wires, terminals, connections, etc., on the hardware, if applicable. Ensure all appropriate covers, guards, grounds, and barriers are in place before operating the equipment. If work must be done around an operating unit, stand on an insulated dry surface to reduce shock hazard. Do not handle any kind of electrical device while standing in water, while barefoot, or while hands or feet are wet. DAN- GEROUS ELECTRICAL SHOCK MAY RESULT. If trained personnel must stand on metal or concrete while installing, servicing, adjusting, or repairing this equipment, place insulative mats over a dry wooden platform. Work on the equipment only while standing on such insulative mats. The National Electrical Code (NEC), Article 250 requires the frame of the equipment to be connected to an approved earth ground and/or grounding rods. This grounding will help prevent dangerous electrical shock that might be caused by a ground fault condition or by static electricity. Never disconnect the ground wire. Wire gauge sizes of electrical wiring, cables, and cord sets must be adequate to handle the maximum electrical current Warnings and Cautions 1

8 2 Warnings and Cautions (ampacity) to which they will be subjected. Before installing or servicing this (and related) equipment, make sure that all power voltage supplies are completely turned off at their source. Failure to do so will result in hazardous and possibly fatal electrical shock. In case of accident caused by electric shock, immediately shut down the source of electrical power. If this is not possible, attempt to free the victim from the live conductor. AVOID DIRECT CONTACT WITH THE VICTIM. Use a nonconducting implement, such as a dry rope or board, to free the victim from the live conductor. If the victim is unconscious, apply first aid and seek immediate medical attention. Never wear jewelry when working on this equipment. Jewelry can conduct electricity resulting in electric shock or may get caught in moving components causing injury. Keep a fire extinguisher near the hardware at all times. Do NOT use any carbon tetra-chloride type extinguisher. Its fumes are toxic, and the liquid can deteriorate wiring insulation. Keep the extinguisher properly charged and be familiar with its use. If there are any questions pertaining to fire extinguishers, please consult the local fire department. The illustrations in this manual are examples only and may differ from your unit.

9 2 NAMEPLATES AND PLACARDS Nameplates and Placards 3

10 4 Nameplates and Placards

11 Nameplates and Placards 5

12 Did you know? Simplex was founded in 1938 in Burlington, Iowa, by Michael Debrey, a Hungarian immigrant. A self-taught inventor, Debrey introduced multiple innovations to the electrical engineering field, including the Automatic Voltage Regulator. Simplex was moved to East Moline, Illinois, where it remained until 1951, when the company relocated to Springfield. The company also has a facility in Atlanta, as well as service depots in Colorado, Georgia, Illinois, Massachusetts, Minnesota, Ohio and Texas.

13 3 UNPACKING Included Components and Parts Primary Inspection If any problems are observed during Primary Inspection, call Simplex 24 hours a day at The following items are included with your fill controller. If any of the following Figure 1 Fill Controller are not included, please contact your Simplex representative or call Simplex Direct, Inc., at Fill controller 2. Valve(s) 3. Float Assembly(s) 4. Manual 5. Drawings package Preventative visual inspection of the shipping crate and the fill controller is advised. Never apply power to a fill controller before performing this procedure. The following five-point inspection is recommended before installation and as part of a 6-month maintenance schedule: Figure 2 Valve Figure 3 Float Assembly 1. If the crate shows any signs of damage, examine the fill controller in the corresponding areas for signs of initial problems. 2. Check the entire outside of the cabinet for any visual damage, which could cause internal electrical or mechanical problems due to reduced clearance. 3. Check electrical connections for tightness. 4. Examine all accessible internal electrical components. Unpacking 7

14 Did you know? Simplex products are installed in some of the most demanding, mission-critical environments for companies like Cummins, Caterpillar, General Electric, Microsoft, Apple, Google, Boeing, and all branches of the United States military. Many hospitals, schools, and public utilities throughout the country also rely on Simplex products to provide fuel supply and testing for emergency backup electrical power. Simplex equipment is used for the servicing of McDonnell-Douglas MD-11, MD-80, and Boeing 777 jetliners, the Space Shuttle, and many destroyers, cruisers, and nuclear submarines and locomotives produced in the United States.

15 4 DESCRIPTION AND SPECIFICATION Overview of Use Capabilities Safety Due to variances in tank design, the values are approximate. The Automatic Fill Controller (AFC) provides intelligent control and monitoring of fuel delivery and storage. The AFC allows for remote filling of one to two tanks while monitoring their fuel level. After an established limit is reached, the filling is stopped, and the operator is alerted. The AFC allows for multi-tank filling and monitoring, and through sensors in the tanks, displays the fuel level in real time. The AFC can control up to sixteen tanks. A touch screen provides control and monitoring, while communication options allow for central monitoring from a building management system (BMS/BAS). The Automatic Fill Controller provides solutions to common fueling problems while allowing for future expansion. The use of a single Main Automatic Fill Controller (AFC) provides monitoring and control for Tanks 1-4. With the addition of an Automatic Fill Controller Slave (AFC-S), Tanks 5-8 can be monitored and controlled. By adding a second or third Automatic Fill Controller Slave, Tanks 9-12 and Tanks can be supported. The AFC is capable of monitoring and controlling round or rectangular tanks up to 100,000 gallons. The AFC controls a single Motorized Ball Valve per tank and also monitors the position of each valve to ensure accurate filling of the desired tank. If the position of any tank s valve is not verified, further operation is prohibited for the entire system. This verification prevents the wrong tank from being filled. The AFC monitors the fuel level in each tank and displays the levels in gallons or percentage. The AFC is also equipped with a display of the total fuel in all tanks. Each tank within the AFC can be programmed independently for shape, volume, and height as well as low level alarm (%) and refill (%) alert. The default value for the full level is approximately 90%. The default value for the high level is approximately 95%, and the default critical high level approximately 98%. The AFC can also alert the user when the tank reaches adjustable refill and low fuel levels. The AFC also monitors a leak sensor for each tank. When a Description and Specification 9

16 leak is detected, filling of that tank is prohibited. An auxiliary leak sensor is also available. The motorized ball valves are fitted with manual overrides to allow filling in emergency situations. Table 1 Specifications Input Voltage 120VAC, 1-phase Frequency 60Hz Full Load Amps 5A Enclosure type 3R Short Circuit Current Rating 120Vac Communications Modbus RTU RS-485 (Optional Modbus TCP/ IP available) Tanks Supported Up to 16 via slave panels (1-4 with main controller, each slave panel adds an additional 4 tanks) 10 Description and Specification

17 5 INSTALLATION The Automatic Fill Controller should be mounted at the filling station, then wired to the power source, float assemblies, valves, and any other sensors or system integration connections. Slave panels can be mounted near the additional tanks to allow for efficient wiring installations. Once mounted and properly wired, the AFC-S panels must be set up, and the main AFC panel must be programmed. There are three mounting options for the AFC panels: 1. Fuel Port/Smart Pump side mount 2. Wall mount 3. Flush Wall mount. These options must be specified when ordering to ensure the proper brackets are included with the controller. Installation 11

18 Installing Wiring If there are any questions about wiring the AFC panels, please contact Simplex Inc. Simplex Inc. is not responsible for damage due to incorrect wiring installation. Each AFC panel must be completely wired prior to applying power. Failure to follow the wiring information and guide may result in product damage and loss of warranty coverage. If requested, startup services can be provided by Simplex Onsite, Inc. or Simplex, Inc. to check field wiring prior to applying power as well as assuring proper operation. Figure 4 Overview of AFC 12 Installation

19 Figure 5 Slave 1 Connections Figure 6 Slave 2 Connections Installation 13

20 14 Installation Figure 7 Slave 3 Connections

21 Installing Cable Access To bring cabling into the fill controller, drill a hole into the cabinet at a location of your choosing and install a 3R-rated conduit connector for access. Figure 8 TB-PS Installing Control Power To install control power, connect a 120VAC, 60Hz, 5 amp power source to the AFC s TB-PS-1-3, with PB-PS-3 connecting to an earth ground (See Figure 8.) Installing Ball Valves Ensure that the Manual Override Switches on each ball valve are set to (A) Auto. (See Figure 9.) Install the valves at a location of your choice between the junction and the tanks. Connect the two cables provided with the valve for Tank 1 to the fill controller as follows (see Figure 12 Ball Valve on page 16 for wire assignments:) Figure 9 Manual Override Switch Figure 10 Valve Connectors 1. Ground to TB-PS-4 2. Open Valve to TB- T Close Valve to TB- T Actuator Common to TB-T Status Common to TB-T Valve Opened to TB-T Valve Closed to TB-T1-6 Installation 15

22 Connect each subsequent tank similarly to its respective terminal blocks: Figure 11 TB-T1/T2 1. Tank 2 to TB-T2 2. Tank 3 to TB-T3 3. Tank 4 to TB-T4 Figure 12 Ball Valve Actuator 1. Actuator Common (Brown) 2. Close Valve (Blue) 3. Open Valve (Black) 4. Ground (Green/Yellow) Position Signal 1. Signal Common (Brown) 2. Valve Closed (Blue) 3. Valve Opened (Black) 4. Ground (Green/Yellow) Shown here are pinouts for the two ball valve connectors. Confirm pin-to-wire connections via a continuity test before connecting to fill controller. Incorrect wiring may damage the controller and/or ball valve and will void your warranty. 16 Installation

23 Installing Pressure Relief Valves Installing Float Assemblies In a multi-tank system, you must install pressure relief valves between the fill controller and the ball valves. The PRVs are included in your order. To install the float assemblies, push the latch handles on the assembly down and slide the coupler off. Apply an appropriate threadlocker to the threads on the coupler and screw it into the appropriate fitting. Slide the assembly into the coupler and lift the latching arms until the assembly is locked into place. For the first tank s float assembly, connect: Figure 13 Float Assembly Cable Figure 14 Float Assembly Wiring Check your electrical drawing package to confirm wire assignments. 1. Common wire to TB-T Full Level Float wire to TB-T High level Float wire to TB-T Critical High Level Float wire to TB-T Tank Leak Float wire to TB-T1-11. Connect each subsequent tank similarly to its respective terminal blocks: 1. Tank 2 to TB-T2 2. Tank 3 to TB-T3 3. Tank 4 to TB-T4 Connect the Analog Tank Level Inputs for Tanks 1 and 2 as follows: 1. Connect the +24VDC wires for both tanks to TB-LT-1 2. Connect the 4-20mA wire for Tank 1 to TB-LT-2 Installation 17

24 3. Connect the 4-20mA wire for Tank 2 to TB-LT-4 Connect the Analog Tank Level Inputs for Tanks 3 and 4 as follows: 1. Connect the +24VDC wires for both tanks to TB-LT-5 2. Connect the 4-20mA wire for Tank 1 to TB-LT-6 3. Connect the 4-20mA wire for Tank 2 to TB-LT-8 18 Installation

25 Installing BMS monitoring If Modbus RTU- RS485 monitoring is desired, connect: Figure 15 TB-COM Installing Modbus TCP (If ordered) For a 1-4 tank system, connect: 1. RS485+ to TB- COM-1 2. RS485- to TB- COM-2 3. Wire Shielding to TB-COM-3. If you have a 5-16 tank system, 1. RS485+ to TB- COM-4 2. RS485- to TB- COM-5 3. Wire Shielding to TB-COM-6. To install Modbus TCP: 1. Connect an Ethernet cable to the Ethernet jack on the Modbus controller (See Figure 16.) Figure 16 Ethernet Jack Figure 17 TB-R Installing Auxiliary Leak Sensors To install up to two optional Auxiliary Leak Sensors, connect the sensors to TB-R as follows (See Figure 17) 1. Sensor 1 common to TB-R-8 2. Sensor 1 signal to TB-R Sensor 2 common to TB-R-8 4. Sensor 2 signal to TB-R-11 Installation 19

26 Did you know? Michael Debrey got the idea for the Automatic Voltage Regulator while working as an electrician at a furniture factory on the night shift. Part of his job was to regulate the output voltage of a steam turbine generator by hand. Being a skilled tinkerer, he developed a device to do it for him.

27 Installing Dry Contact Alarms To connect the controller to external alarms, connect TB- R-1-4 to your system. These four terminal blocks provide for four configurable alarms to be integrated into your facility s system. In each terminal block, continuity between the.1 and.3 connections indicates normal operating status, and continuity between the.1 and.2 connections indicates an alarm. See Figure 18 on page 21 for an explanation of connection designations. Figure 18 Terminal Block Levels Installation 21

28 Installing Slave Panels To install slave panels, mount the panels where desired and install power cables, float assemblies, and valves in the same fashion as the master controller. See page 15 through page 17 for more information. Configure the switches on the PLC as detailed in Panel Setup on page 23. The slave panels connect to the master panel in a daisy chain fashion. It does not matter in what order the panels are connected. All further setup will be done through the master panel. 22 Installation

29 6 SETUP Panel Setup While the Automatic Fill Controller comes from the factory set as the master controller, the panels used as the Automatic Fill Controller Slave panels have to be set according to the tanks they are controlling. During installation, prior to applying power to the panels, open the outer doors of the AFC-S panels, and locate the PLC in the upper right corner (Figure 19). On the right-hand side of the PLC, there is a set of switches (Figure 20). Set the first three switches as detailed in Table 2. Figure 19 PLC Figure 20 Switches Table 2 AFC DIP Switch Settings Main Slave Slave Slave Tanks 1-4 Tanks 5-8 Tanks 9-12 Tanks Switch 0 Off On Off On Switch 1 Off Off On On Switch 2 Off Off Off Off Setup 23

30 Controller Setup Clock setup After the AFC panels have all been wired completely, all connections confirmed, and all switches are set appropriately, apply power to the panels. The touch screen will show a Loading... indicator, and then, the main screen will become active (Figure 21). Your unit s clock may need to be set to your time zone. To do so, on the powered touch screen, press and hold on the top left corner for a couple of seconds. After a time, the edit menu will load. You will see a selection to edit the clock. Select this setting, and adjust the time accordingly. This time will be used for your alarm logs. Figure 21 Home Screen Figure 22 Setup Button The touch screen must communicate with the PLC, so you might experience a couple of seconds delay at times. Security Code Select the Setup button on the lower right hand side of the screen (Figure 22). After selecting the Setup button, you will be prompted to enter a security code, which is , the last seven digits of the main phone number to Simplex, Inc. (Figure 23). After entering the code, select the Enter button to be taken to the Setup screen. Figure 23 Input Pad 24 Setup

31 Tank Setup Press the Tank Setup button (Figure 24) and choose which tank to activate and setup (Figure 25). To make a tank active on the tank setup page, you must first select Round or Square, and it will become highlighted in green. By default, the type of the tank is set to Disabled (Figure 26). To set tank height, select the 0.0 under the Tank Height indicator and enter the height of the selected tank. Press Enter (Figure 26). To set tank volume, press the 0 gal button under the Volume indicator, and enter the volume of the selected tank in gallons. Press Enter. To set up a low level alert/warning, select the Disabled button under the Low Level Alarm indicator, and enter the desired level in percentage. Press Enter. If a refill level alert is desired, follow the same procedure as the Low Level Alarm. When you are finished, press the SAVE button (Figure 27). Figure 24 Tank Setup Figure 25 Tank Selection Figure 26 Tank Details Figure 27 Tank Details Setup 25

32 Level Transducer Setup The level transducer must be set to operate for the tank dimensions. To set these dimensions, you must be within the tank setup screen. Press the XMTR 20mA indicator field (Figure 29). You will be prompted to enter a value. If you are using a 7.5 PSI transducer, you must enter 255. If you are using a 1 PSI transducer, you must enter 34. If using a Mag- Probe, you will enter the Mag-Probe height in inches. Figure 28 4 Tanks Figure 29 Transducer Once the tank shape, height, and volume have been set, the level transducer for that tank must be calibrated (zeroed). Figure 30 Zero Transmitter In order to accomplish this calibration, the probe must be removed from the tank or at least above fluid level. While doing so, press and hold the Zero Transmitter button held for several seconds. Repeat this process several times to ensure proper calibration (Figure 30), then secure the probe in the tank. When completed, press the Back button, and repeat the process for any remaining tanks. 26 Setup

33 Did you know? Simplex founder Michael Debrey got his first experience with power generation when he worked as an electrician for the Ringling Bros. Circus.

34 Communication Setup To set up communications with a Building Management System (BMS) or a Building Automation System (BAS), go back in to the Setup screen as described in Tank Setup on page 25. Figure 31 Communication Setup To begin, press the Communication Setup button, which will bring up the screen pictured in Figure 31. To set the slave address of the AFC, select the number below the Address indicator and enter appropriate address in the keyboard prompt. To set the baud rate, press the number below the Baud Rate indicator, and it will cycle through the various values. The included values are 300, 600, 1200, 2400, 4800, 9600, 19200, and To set the parity, press Parity until the appropriate selection is shown. The included options are Even, Odd, and None. In order to properly map the data received by the BMS, have the system administrator refer to Appendix B Modbus Controls on page 55. All points should be verified once set up to ensure proper operation. 28 Setup

35 Dry Contact Setup This screen only determines what alarms will trigger the dry contact circuits. They do not affect which alarms the system will register. To set up alarms for the four dry contacts, enter the System Setup Screen. The top two rows of this screen allow you to configure four alarms (Figure 32). Each alarm has two fields to configure, arranged vertically. The first option, labeled AX1 Tank, determines whether the alarm will be triggered by a specific alarm on any tank in the system (Summary), a selected alarm on the active tank (Selected), or a specific alarm on a selected tank (Specific). To select Selected or Specific triggers, press Setup Alarms to access Dry Contact Setup Screen 2 (Figure 33). Figure 32 Dry Contact Alarms Figure 33 Dry Contact Alarms Here you can select from eight alarms for each Dry Contact and their corresponding tank, if desired: 1. Critical High 2. High 3. Full 4. Refill 5. Low 6. Valve Fail 7. Leak 8. Critical Summary, which combines Critical High, High, Valve Fail, and Leak. When the first alarm has been configured, repeat the process for the remaining three alarms. Setup 29

36 Valve Setup Auxiliary Alarm The AFC will trigger Figure 34 Valve Fail Delay an alarm if a valve does not arrive at the desired state within the Valve Fail Delay. Because there is a variety of valve sizes available, you must specify the delay. This delay dictates how long after triggering a state in the valve, either open or closed, the controller will wait before activating a Valve Fail alarm. For more information about this and other alarms, see Alarms and Warnings on page 39. To set the Valve Fail Delay, go back to the Setup screen as described in Tank Setup on page 25. From the Setup screen, select System Setup. (Figure 34). Most valves supplied by Simplex have a cycle time of about 11 seconds, so we suggest a 30 second Valve Fail Delay. However, if you have installed your own valve, set the delay to be two to three times the valve s cycle time. Also on the System Setup Screen is the option to configure an Auxiliary alarm (see Installing Auxiliary Leak Sensors on page 19). This alarm is triggered by the sensor or switch installed on TB-R (See Figure 35.) This alarm can be configured in three ways: Figure 35 AUX2 Mode 1. N.O. Alarm, which will trip when a normally open circuit closes. 2. N.C. Alarm, which will trip when a normally closed circuit opens. 3. Loss of Flow Select the setting appropriate for the switch or sensor you have installed. 30 Setup

37 7 OPERATING INSTRUCTIONS Before operating the Automatic Fill Controller, the fuel delivery technician must follow the instructions for the fuel port or the smart pump in their respective manuals. These steps include connecting the ground cable, opening the valves for the Fuel Port or Smart Pump, and filling the desired tank(s) using the Automatic Fill Controller. This section will be a guide for operating the Automatic Fill Controller. It should be followed closely in order to prevent improper use. Waking the AFC System Check When idle for a couple of seconds, the touch screen will go to sleep. To wake the AFC from sleep mode, ensure the toggle switch below the touch screen is in the On position, and then, touch the screen to activate it. Before filling the Figure 36 Alarm History tank, check to see if any alarms (displayed in red) or warnings (displayed in yellow) have been registered. Alarms are indicated with red labels while warnings are indicated with yellow labels. Each active alarm or warning will appear one by one at the bottom of the screen no matter which screen is active. To view all of the alarms and warnings in list form, press the Alarm History button, which is found on the tank display screen (Figure 28 on page 26). From this screen (Figure 36), you can delete the inactive alarms one by one or clear them all by pressing the appropriate button. If an alarm or warning is still active, it will not clear. Press the Exit button to return to the main screen. All alarms are also indicated via an audible horn and light on the panel below the touch screen. To silence the horn, push the Silence Horn button below the touch screen. If there are any active alarms, contact the site supervisor immediately. It is safe but not advised to fill when there are active warnings. Operating Instructions 31

38 Selecting and Filling Tanks 32 Operating Instructions 1. Connect a ground cable from the truck to the provided ground stud. 2. Unlock the fill box and connect a delivery hose from the fueling truck to the hose coupling. 3. Turn the Control Power switch on the AFC to the on position. 4. If the digital display is blank, tap the screen in order to wake up the digital display. 5. Choose the desired tank to fill by tapping its digital readout on the digital display. If there are 9+ tanks in the system, the Tanks 1-8 button or Tanks 9-16 button may need to be pressed in order to access other tanks. 6. Press Open Valve button to open the fill valve for the selected tank. Only one fill valve may be open at a time. 7. The fill valve opens. 8. Open the valve on the truck and start the delivery pump, if applicable. 9. Fuel is delivered from the truck to the tank. 10. Delivery may be stopped at any time by pressing Close Valve button. 11. When the Tank Full level is reached, an indication will be displayed, the alarm horn will sound, and the fill valve will close. 12. After reaching the Tank Full level, the valve can only be reopened in 30-second increments. To reopen the valve, press Open Valve button on the digital display to top off the tank and drain the hose. 13. When the Tank High level is reached, an indication will be displayed, the alarm horn will sound, and the fill valve will close. It cannot be reopened again until fuel level has dropped below the Tank High level. 14. If any tank in the system reaches the Critical High level, an indication will be displayed, the alarm horn will sound, and then, all fill valves will close. They will not be allowed to reopen until the condition clears. 15. If the tank fill valve is open, press Close Valve button on the digital display to close the fill valve. 16. Disconnect the delivery hose. 17. Press Back button on the digital display to return to the main screen. 18. Turn the Control Power switch to the Off position. 19. Fuel delivery is complete. 20. Close and lock the fill box. 21. Disconnect the ground cable from the truckers grounding stud.

39 Did you know? Simplex products are hand-wired in our factory by skilled technicians. While automation is helpful for many tasks, we ve found the highest quality is achieved through individual attention to this exacting work.

40 Modb (Repla Control Power Source 120Vac, 50/60Hz Circuit Breaker 15A Local Disconnect A Earth Ground M Fill Valve Ground Open Valve Close Valve Actuator Common Status Common Valve Opened Valve Closed Full Fuel Float High Fuel Float Critical High Fuel Float Tank Leak Float PS T1/T2/T3/T4 Control Power 120Vac, 50/60Hz, 5A Tank 1 Connections (TB-T1 Tank 2 Connections (TB-T2 Tank 3 Connections (TB-T3 Tank 4 Connections (TB-T4 Remote Conta +24VDC 4-20mA Ground Tank 1 Sensor +24VDC 4-20mA Ground Tank 2 Sensor +24VDC 4-20mA Ground Tank 3 Sensor +24VDC 4-20mA Ground Tank 4 Sensor Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) LT Analog Tank Level Input 4-20mA Ex Expansion Pane R Figure 37 Connection D 34 Operating Instructions

41 uto Fill Controller Master Panel Terminal Block ID Connection Point IDS VDC/120VAC Common 1.2 Alarm 1 Active 1.3 Alarm 1 Inactive VDC/120VAC Common 2.2 Alarm 2 Active 2.3 Alarm 2 Inactive VDC/120VAC Common ) ) ) ) R Alarm 3 Active Alarm 3 Inactive 24VDC/120VAC Common Signal cts Alarm 4 Active Alarm 4 Inactive (Fusing provided by installer) 5 Fill Pump Run 6 24VDC/120VAC Common 7 Fill Pump Trip Aux Input 1 11 Aux Input 2 ternal Monitoring/ l Communications S-485 Modbus RTU COM Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) RS485+ RS485- RS485+ RS485- To External Monitoring System (1-4 Tank Systems) To Expansion Panels (5-16 Tank Systems) No Connections (1-4 Tank Systems) To External Monitoring System (5-16 Tank Systems) Optional us TCP or BACNet IP ces RS485 Modbus) ETH RJ45 CAT5e iagram - Master Panel Operating Instructions 35

42 Control Power Source 120Vac, 50/60Hz Circuit Breaker 15A Local Disconnect Auto Fill Controller Slave Panel Earth Ground M Fill Valve Ground Open Valve Close Valve Actuator Common Status Common Valve Opened Valve Closed Full Fuel Float High Fuel Float Critical High Fuel Float Tank Leak Float PS T1/T2/T3/T4 Control Power 120Vac, 50/60Hz, 5A Terminal Block ID Connection Point IDS Tank 5 Connections (TB-T1) Tank 6 Connections (TB-T2) Tank 7 Connections (TB-T3) Tank 8 Connections (TB-T4) +24VDC 4-20mA Ground Tank 5 Sensor +24VDC 4-20mA Ground Tank 6 Sensor +24VDC 4-20mA Ground Tank 7 Sensor +24VDC 4-20mA Ground Tank 8 Sensor Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) Belden 9841 Shielded Pair (Or Equivalent) LT Analog Tank Level Input 4-20mA To Master/Slave Panel RS485+ RS485- Belden 9841 Shielded Pair (Or Equivalent) COM Expansion Panel Communications Figure 38 Connection Diagram - Slave Panel 36 Operating Instructions

43 Order of Operations To fill a tank in the system, you must first select the appropriate tank. To do this, press the level indicator for the desired tank (Figure 39). If the tank you want to select is between 9 and 16 rather than between 1 and 8, press the Tanks 9-16 button (Figure 40). This button only appears if any tanks from 9-16 are activated. This action will take you to the individual tank screen (Figure 41). On this screen, you will see options for opening and closing valves, selecting the previous or next tank, viewing alarm history, or going back to the main screen. When arriving at the selected tank information screen, you will see that the valve position is Closed (Figure 42). To fill the tank, press the Open Valve button, and the valve indicator will show In Travel (Figure 43). When the valve has finished traveling, it will indicate Opened (Figure 44). At this point, you may begin filling the tank. When the tank reaches approximately 90%, the Full indicator will pop up (Figure 45). Figure 39 View of Tanks Figure 40 Select Tanks 9-16 Figure 41 Individual Tank Figure 42 Valve Closed Operating Instructions 37

44 When the tank reaches the full level, the corresponding valve will close. If you want to add more fuel to the tank, you can press the Open Valve button, and the valve will open for 30 seconds to allow topping off and emptying of hoses. Once the tank reaches approximately 95%, the High Fuel indicator will light up, and the valve can no longer be opened (Figure 46). If after filling, the level is below the Full mark, remember to close the valve before leaving. Repeat this process for all tanks until filling is completed. When done, close the manual ball valve in the Fuel Port or Smart Pump, remove the hose and couplers, and replace the fill cap. Close and lock all doors and cabinets. Remove grounding cable. Turn off the toggle switch on the AFC. Figure 43 Valve In Travel Figure 44 Valve Opened Figure 45 Full Warning Figure 46 High Fuel Warning 38 Operating Instructions

45 8 ALARMS AND WARNINGS Alarms The Automatic Fill Controller is designed to alert users to issues within the filling and storage system. These issues are broken down in to two categories: Alarms and Warnings. Alarms are serious issues that require immediate response, while warnings signal less critical issues. The AFC has several states which cause alarms. Active alarms are indicated by a red light on the main panel below the touch screen, an audible horn, and red indicators on the touch screen (see Figure 47, Figure 48, and Figure 49.) The horn may be silenced by pressing the Silence Horn button right above the horn. All alarms are logged in the Alarm History, which is accessed by pressing the Alarm History button, as well as cycling along the bottom of the screen until cleared from the log. Figure 47 All Alarms On Figure 48 Every Tank Critical Figure 49 Communication Loss Alarms If there is a power loss to the system, the motorized ball valves are fitted with manual overrides to allow filling in emergency situations. Alarms and Warnings 39

46 Alarm Table 3 shows the states causing alarms and what actions are performed by the AFC. Table 3 Common Alarms Triggered By Actions Taken by AFC Low Fuel Level Level Transducer Audio Visual Alarm only High Fuel Level Level Transducer Prevents the valve for that tank from opening. Critical High Fuel Level Critical High Float or Level Transducer Closes all valves, and prevents any valves from opening. Valve Failure Loss of Signal from MBV or incorrect position indication or timeout Prevents any other valves from opening.* Communication Failure Loss of communication between master and slave panels Prevents any valves from opening. Tank Leak/Aux. Leak/Sump Leak Leak Float Prevents valve for that tank from opening *Requires controller to be reset to be cleared. To do so, power down the controller, then turn it back on. In the event of an alarm or a warning, the motorized ball valves are fitted with manual overrides to allow filling in emergency situations. If there is a critical high alarm, the only way to remove this state is by removing fuel, either through use or return pumps. 40 Alarms and Warnings

47 Warnings The AFC presents warnings for situations that are noteworthy but not necessarily in need of immediate attention. Active warnings are displayed only on the touch screen by yellow indicators (see Figure 50 and Figure 51.) They are also logged in the Alarm History log and are displayed along the bottom of the screen until cleared from the log. Table 4 shows the states causing warnings and what actions are taken by the AFC. Figure 50 All Warnings Figure 51 Two Warnings Activated Table 4 Common Warnings Warning Triggered By Actions Taken by AFC Refill Fuel Level Level Transducer Audio Visual Alarm only Alarms and Warnings 41

48 Did you know? One of Simplex s first products the Automatic Voltage Regulator could fit in the palm of your hand. Today, we make dozens of fuel systems and load banks, some of which are so large they must be mounted on trailers.

49 9 MAINTENANCE/TROUBLESHOOTING Preventative Maintenance Trouble shooting Remove all power before servicing the fill controller. Never operate or service a fill controller that is not grounded. The AFC is designed to require minimal maintenance. On a yearly schedule, the unit should be fully opened and cleaned out. At this time, it would be a good idea to disconnect power and tighten all connections to ensure proper operation. Depending on how the unit is mounted, this would be a good time to tighten any mounting hardware. To troubleshoot the AFC, a full set of drawings is required. Any electrical work should be performed by trained personnel. Simplex, Inc. is not liable for any damage or bodily harm. If additional help is required, contact Simplex or your local Simplex Onsite Branch for troubleshooting and onsite assistance. If there is a chance of power loss, add Panasonic CR2354 3V batteries (included with the AFC) to the PLC in order to retain the internal memory. Without batteries, the PLC will only retain its memory for a minimum of 4 days and a maximum of 3 weeks. To Install or Replace the PLC Battery: 1. Press the retaining clip on the battery door down and open the battery door. 2. Place the battery into the coin type slot with the +, or larger, side out. 3. Close the battery door making sure that it locks securely in place. 4. Make a note of the date the battery was installed. The following table (Table 5) contains some common scenarios which you may face while operating the automatic fill controller. Maintenance/Troubleshooting 43

50 Table 5 Troubleshooting Table Problem Cause Resolution Screen has gone to sleep Tap it to wake it up Screen is blank Control power isn t available Ensure that the control power switch is in the on position. If so, contact your facility s manager for power issues. The fuses are blown Replace fuses Level transducer not calibrated properly Calibrate the level transducer Tank level indication reads 0% Level transducer is disconnected Tank not properly connected Reconnect level transducer Check the tank for improper setup Tank is empty Fill the tank Tank indicates Full, High and Critical High The fuses are blown Tank is at critical high fuel level Check for and replace fuses Cease filling immediately 44 Maintenance/Troubleshooting

51 Problem Cause Resolution Fuses are blown Check for and replace blown fuses Tank indicates a valve failure Mode selector switch on the valve is in the manual position Turn mode selector switch on the valve to the auto position Valve is not properly installed Correct any valve installation errors Tanks 5-16 are disabled Enable tanks Master panel indicates communication failure If slave panels are used, improper DIP switch settings Refer to Table 2 on page 23 and check DIP switches Faulty communication wiring Ensure that all wires are connected Panel does not respond when a button is pressed The RUN mode light on the PLC is off The stop-term RUN switch on the PLC isn t in term Enable PLC run mode Check PLC and put it in term Maintenance/Troubleshooting 45

52 Figure 52 Automatic Fill Controller Parts - Master Figure 53 Automatic Fill Controller Parts - Slave Maintenance/Troubleshooting 6

53 Table 6 Automatic Fill Controller Parts Reference Number Part Number Description Fuse, 2A, Class CC, Time Delay Fuse, 1A, Class CC, Time Delay Relay, 24VDC Coil, SPDT, 16A@250Vac DC Power Supply, 60W, 24VDC PLC, D0-06DR-D, 20 DC input, 16 Relay output, 24VDC 6 Call Terminal Blocks Relay, 24VDC Coil, SPDT, 16A@250Vac Maintenance/Troubleshooting 47

54 Table 7 Fuel Port Mount Parts Qty. Part Number Description Angle Bracket Mounting Plate /4-20 x.75 Hex Bolt /4 Flat Washer /4-20 Nut, Star Lock /4 x 1.00 Sealing Washer /4-20 Nut, Ny-lock 48 Maintenance/Troubleshooting

55 Table 8 Wall Mount Parts Qty. Part Number Description Wall Mounting Bracket /4 x 1.00 Sealing Washer /4-20 Nut, Ny-Lock Maintenance/Troubleshooting 49

56 Table 9 Flush Wall Mount Parts Qty. Part Number Description A Flush Wall Mounting Bracket /4-20 x 0.75 Slotted Truss Head Bolt /4 X 1.00 Sealing Washer /4-20 Nut, Ny-Lock 50 Maintenance/Troubleshooting

57 10 SUPPLEMENTAL EQUIPMENT The Automatic Fill Controller is designed to interface with several other pieces of hardware. Without this additional hardware, the AFC will not function properly. Consult your sales representative to order equipment. Valves Valves, which are required for each tank in the system, can be either motorized ball valves or actuated butterfly valves. Table 10 Valves Stock Number Pipe Size Cv Flow Factor Ball Valves High Voltage: v AC or DC Max. PSI Butterfly Valves Lug Body VITON Seals: v AC or DC (2-inch orifice) / Supplemental Equipment 51

58 Level Transmitters Level transducers are used to determine the fluid level in the tanks. Any 4-20mA sensor can be used as long as it is properly calibrated to the particular tank in which it is used. Due to the variation in tank sizes, particularly height, it is important to select the appropriate sensor. Consult your sales representative for transducer selection. Table 11 Level Transmitters Stock Number Type Max PSI* Range 20 ma High Voltage: v AC or DC Submersible Pressure Fuel Oil Submersible Pressure Fuel Oil 34 Call Ultrasonic N/A * Call Ultrasonic N/A * Call Ultrasonic N/A * Call Magnetostrictive N/A Call * *Calibrated to Tank Height in inches 52 Supplemental Equipment

59 Appendix A PRODUCT WARRANTY SIMPLEX, Inc., warrants the industrial electrical control, test and accessory equipment and parts and accessories thereof to be the kind and quality described in SIMPLEX s specifications and to be free from defects in material or workmanship under normal service, its obligations under this warranty being limited to repairing or replacing, at its option, any part or parts which shall, within twelve (12) months from date of shipment from its factory, as indicated by serial date code on the nameplate or sales records, be returned to SIMPLEX or an authorized SIMPLEX repair station, with transportation costs prepaid, and which its examination shall disclose to its satisfaction to have been thus defective. The provisions of this warranty shall not apply to any equipment, part or accessory which (a) has been improperly specified by buyer; (b) has been improperly stored or handled prior to placing in service; (c) has been improperly mounted or connected; (d) has not been operated within specifications stated on its nameplate, label or placard; (e) has not been properly maintained; (f) parts supplied by buyer for inclusion in finished equipment are not covered by this warranty; (g) components or assemblies specified by buyer with no substitution permissible that are not normally used by SIMPLEX. SIMPLEX reserves the right to reject warranty claims of any kind against assembled equipment, parts or material for which SIMPLEX has not received payment in full. Should buyer, at his own risk, elect to replace defective equipment or parts in the field rather than return equipment to SIMPLEX s factory or authorized repair station, SIM- PLEX will supply and invoice parts at normal prices upon receipt of buyer s bona-fide purchase order. Defective equipment or parts returned for in-warranty crediting in exchange for replacement parts must be returned within 45 days from date of shipment of replacement in order to qualify for warranty consideration. Defective equipment or parts returned after 45 days may be subject to a restocking charge of 20% or a minimum charge of $50.00, whichever is greater. This warranty is in lieu of all other warranties, express or implied, and all other obligations or liabilities on the part of SIMPLEX, and SIMPLEX neither assumes nor authorizes any other person to assume for it any other liability in connection with any such electrical control, test or accessory equipment or accessories or parts. Product Warranty - 53

60 Did you know? Load banks simulate the real world loads that the power source will experience. Electrical load can be broadly classified as resistive, inductive and capacitive. In the real world, these components are mixed, as they are with a load bank, except with the load bank, full control of the components is possible. The most common load bank and the load bank which is suitable for general load testing is the resistive load bank. A resistive load bank converts electrical energy to heat. Within the load bank, the load is divided into discrete circuits or steps capable of stepwise, controlled application. Most load banks are cooled by forced air, but water can be used when silent operation is required.

61 Appendix B MODBUS CONTROLS Coils Registers (4X, Floating point 32-Bit) Tank 1 Modbus Tank 1 Modbus Low Fuel 65 Fluid Height (in) 5633 Refill 66 Gallons 5635 Full 67 Percentage 5637 High Fuel 68 Critical High Fuel 69 Tank Leak 70 Valve Failure 71 Valve Opened 72 Valve Closed 73 Fill Stopped 74 General Alarm 75 General Warning 76 Modbus Controls - 55

62 Coils Registers (4X, Floating point 32-Bit) Tank 2 Modbus Tank 2 Modbus Low Fuel 81 Fluid Height (in) 5665 Refill 82 Gallons 5667 Full 83 Percentage 5669 High Fuel 84 Critical High Fuel 85 Tank Leak 86 Valve Failure 87 Valve Opened 88 Valve Closed 89 Fill Stopped 90 General Alarm 91 General Warning Modbus Controls

63 Coils Registers (4X, Floating point 32-Bit) Tank 3 Modbus Tank 3 Modbus Low Fuel 97 Fluid Height (in) 5697 Refill 98 Gallons 5699 Full 99 Percentage 5701 High Fuel 100 Critical High Fuel 101 Tank Leak 102 Valve Failure 103 Valve Opened 104 Valve Closed 105 Fill Stopped 106 General Alarm 107 General Warning 108 Modbus Controls - 57

64 Coils Registers (4X, Floating point 32-Bit) Tank 4 Modbus Tank 4 Modbus Low Fuel 113 Fluid Height (in) 5729 Refill 114 Gallons 5731 Full 115 Percentage 5733 High Fuel 116 Critical High Fuel 117 Tank Leak 118 Valve Failure 119 Valve Opened 120 Valve Closed 121 Fill Stopped 122 General Alarm 123 General Warning Modbus Controls

65 Coils Registers (4X, Floating point 32-Bit) Tank 5 Modbus Tank 5 Modbus Low Fuel 129 Fluid Height (in) 5761 Refill 130 Gallons 5763 Full 131 Percentage 5765 High Fuel 132 Critical High Fuel 133 Tank Leak 134 Valve Failure 135 Valve Opened 136 Valve Closed 137 Fill Stopped 138 General Alarm 139 General Warning 140 Modbus Controls - 59

66 Coils Registers (4X, Floating point 32-Bit) Tank 6 Modbus Tank 6 Modbus Low Fuel 145 Fluid Height (in) 5793 Refill 146 Gallons 5795 Full 147 Percentage 5797 High Fuel 148 Critical High Fuel 149 Tank Leak 150 Valve Failure 151 Valve Opened 152 Valve Closed 153 Fill Stopped 154 General Alarm 155 General Warning Modbus Controls

67 Coils Registers (4X, Floating point 32-Bit) Tank 7 Modbus Tank 7 Modbus Low Fuel 161 Fluid Height (in) 5825 Refill 162 Gallons 5827 Full 163 Percentage 5829 High Fuel 164 Critical High Fuel 165 Tank Leak 166 Valve Failure 167 Valve Opened 168 Valve Closed 169 Fill Stopped 170 General Alarm 171 General Warning 172 Modbus Controls - 61

68 Coils Registers (4X, Floating point 32-Bit) Tank 8 Modbus Tank 8 Modbus Low Fuel 177 Fluid Height (in) 5857 Refill 178 Gallons 5859 Full 179 Percentage 5861 High Fuel 180 Critical High Fuel 181 Tank Leak 182 Valve Failure 183 Valve Opened 184 Valve Closed 185 Fill Stopped 186 General Alarm 187 General Warning Modbus Controls

69 Coils Registers (4X, Floating point 32-Bit) Tank 9 Modbus Tank 9 Modbus Low Fuel 193 Fluid Height (in) 5889 Refill 194 Gallons 5891 Full 195 Percentage 5893 High Fuel 196 Critical High Fuel 197 Tank Leak 198 Valve Failure 199 Valve Opened 200 Valve Closed 201 Fill Stopped 202 General Alarm 203 General Warning 204 Modbus Controls - 63

70 Coils Registers (4X, Floating point 32-Bit) Tank 10 Modbus Tank 10 Modbus Low Fuel 209 Fluid Height (in) 5921 Refill 210 Gallons 5923 Full 211 Percentage 5925 High Fuel 212 Critical High Fuel 213 Tank Leak 214 Valve Failure 215 Valve Opened 216 Valve Closed 217 Fill Stopped 218 General Alarm 219 General Warning Modbus Controls

71 Coils Registers (4X, Floating point 32-Bit) Tank 11 Modbus Tank 11 Modbus Low Fuel 225 Fluid Height (in) 5953 Refill 226 Gallons 5955 Full 227 Percentage 5957 High Fuel 228 Critical High Fuel 229 Tank Leak 230 Valve Failure 231 Valve Opened 232 Valve Closed 233 Fill Stopped 234 General Alarm 235 General Warning 236 Modbus Controls - 65

72 Coils Registers (4X, Floating point 32-Bit) Tank 12 Modbus Tank 12 Modbus Low Fuel 241 Fluid Height (in) 5985 Refill 242 Gallons 5987 Full 243 Percentage 5989 High Fuel 244 Critical High Fuel 245 Tank Leak 246 Valve Failure 247 Valve Opened 248 Valve Closed 249 Fill Stopped 250 General Alarm 251 General Warning Modbus Controls

73 Coils Registers (4X, Floating point 32-Bit) Tank 13 Modbus Tank 13 Modbus Low Fuel 257 Fluid Height (in) 6017 Refill 258 Gallons 6019 Full 259 Percentage 6021 High Fuel 260 Critical High Fuel 261 Tank Leak 262 Valve Failure 263 Valve Opened 264 Valve Closed 265 Fill Stopped 266 General Alarm 267 General Warning 268 Modbus Controls - 67

74 Coils Registers (4X, Floating point 32-Bit) Tank 14 Modbus Tank 14 Modbus Low Fuel 273 Fluid Height (in) 6049 Refill 274 Gallons 6051 Full 275 Percentage 6053 High Fuel 276 Critical High Fuel 277 Tank Leak 278 Valve Failure 279 Valve Opened 280 Valve Closed 281 Fill Stopped 282 General Alarm 283 General Warning Modbus Controls

75 Coils Registers (4X, Floating point 32-Bit) Tank 15 Modbus Tank 15 Modbus Low Fuel 289 Fluid Height (in) 6081 Refill 290 Gallons 6083 Full 291 Percentage 6085 High Fuel 292 Critical High Fuel 293 Tank Leak 294 Valve Failure 295 Valve Opened 296 Valve Closed 297 Fill Stopped 298 General Alarm 299 General Warning 300 Modbus Controls - 69

76 Coils Registers (4X, Floating point 32-Bit) Tank 16 Modbus Tank 16 Modbus Low Fuel 305 Fluid Height (in) 6113 Refill 306 Gallons 6115 Full 307 Percentage 6117 High Fuel 308 Critical High Fuel 309 Tank Leak 310 Valve Failure 311 Valve Opened 312 Valve Closed 313 Fill Stopped 314 General Alarm 315 General Warning Modbus Controls

77 Coils Registers (4X, Floating point 32-Bit) General Modbus General Modbus Tanks 5-8 Comm Loss Tanks 9-12 Comm Loss Tanks Comm Loss Sump Leak Alarm (Smart Pump) Motor Starter Trip (Smart Pump) Summary Critical High Selected Tank High Summary Tank Leak Selected Tank Full Future Use 330 Total Site Gallons 6145 Future Use 331 Summary Alarm Smart Pump Running Modbus Controls - 71

78 WE WELCOME YOUR FEEDBACK! Simplex designs and manufactures Load Banks and Fuel Supply systems for power generation and liquid automation. Simplex is certified to ISO 9001:2008. Used world-wide for mission critical environments in manufacturing, technology, transportation, hospitals, schools, public utilities and the U.S. military, Simplex products provide solutions meeting exact requirements, from the simplest testing and proving equipment for backup generators to custom-designed and engineered mission-critical fuel systems. At Simplex, we are experts at building products that meet our customers exact requirements. For a complete listing of Simplex products visit Simplex welcomes your questions, comments, suggestions, compliments, and complaints as a way to continuously improve our service to you. Please call us at (24 hours a day) or visit

79 LOAD BANK RENTAL AND SERVICE CENTERS Simplex Onsite can place Load Banks, Cables, Transformers, and Fuel Polishers rentals as well as service technicians at your fingertips anywhere in the United States quickly and cost effectively. For information call or visit COLORADO Serving Colorado, Idaho, Montana, Nevada, Utah and Wyoming GEORGIA Serving Alabama, Florida, Georgia, North Carolina and South Carolina ILLINOIS Serving Illinois, Indiana, Kentucky, Michigan, Missouri and Tennessee MASSACHUSETTS Serving Connecticut, Delaware, Maine, Maryland, Massachusetts, New Hampshire, New Jersey, New York, Pennsylvania and Vermont MINNESOTA Serving Iowa, Minnesota, North Dakota, South Dakota and Wisconsin OHIO Serving Indiana, Michigan, Ohio, Pennsylvania (western) and West Virginia TEXAS Serving Arkansas, Louisiana, New Mexico, Oklahoma and Texas

MINI SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS

MINI SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS MINI SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS Last Revision Date: March 10, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit

More information

DIESEL SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS

DIESEL SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS DIESEL SMARTPUMP TANK FILLING SYSTEM 1-16 TANKS Last Revision Date: March 10, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit

More information

COMPACT AUTOMATIC FUEL PORT 1 TANK

COMPACT AUTOMATIC FUEL PORT 1 TANK COMPACT AUTOMATIC FUEL PORT 1 TANK Last Revision Date: March 14, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit us on the

More information

Electra Load Bank Manual ELECTRA. Portable Load Bank. 11 June 2018 Simplex Service Page 1 of 20

Electra Load Bank Manual ELECTRA. Portable Load Bank. 11 June 2018 Simplex Service Page 1 of 20 ELECTRA Portable Load Bank 11 June 2018 Simplex Service 800-637-8603 Page 1 of 20 This manual was last revised: 11 June 2018 For up-to-date information on this product or others, please contact Simplex

More information

10KW-15KW PORTABLE LOAD BANK

10KW-15KW PORTABLE LOAD BANK SWIFT-E SWIFT-E+ 10KW-15KW PORTABLE LOAD BANK Last Revision Date: March 15, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit

More information

SPS/SKS SKID PUMP SET PACKAGED PUMP SET

SPS/SKS SKID PUMP SET PACKAGED PUMP SET SPS/SKS SKID PUMP SET PACKAGED PUMP SET Last Revision Date: September 21, 2018 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit us

More information

1000KW PORTABLE LOAD BANK

1000KW PORTABLE LOAD BANK ATLAS-MEGAWATT 1000KW PORTABLE LOAD BANK Last Revision Date: August 11, 2014 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit us

More information

Technical Manual. DLM Module. This manual should remain with the unit.

Technical Manual. DLM Module. This manual should remain with the unit. Technical Manual DLM Module This manual should remain with the unit. Safety Rules SAVE THESE INSTRUCTIONS! Read the following information carefully before attempting to install, operate or service this

More information

400KW PORTABLE LOAD BANK

400KW PORTABLE LOAD BANK DYNAMITE 400KW PORTABLE LOAD BANK Last Revision Date: July 21, 2014 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit us on the web

More information

Owner's/Installation Manual

Owner's/Installation Manual Owner's/Installation Manual Power Management Module (PMM) and Starter Kit NOTE: The starter kit must be purchased and installed prior to individual PMM usage. Model Numbers: 00686-0 PMM 00699-0 PMM WITH

More information

CBC-300 Series & CBC-300C Series Dual Channel Adjust Clutch/Brake Controls

CBC-300 Series & CBC-300C Series Dual Channel Adjust Clutch/Brake Controls CBC-300 Series & CBC-300C Series Dual Channel Adjust Clutch/Brake Controls P-269-89-0408 Installation Installation & Operating Instructions Contents Introduction........................... 2 Specifications.........................

More information

110KW PORTABLE LOAD BANK

110KW PORTABLE LOAD BANK POWERSTAR NORTHSTAR 110KW PORTABLE LOAD BANK Last Revision Date: September 12, 2014 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit

More information

Updated: October 2012

Updated: October 2012 T: (630) 794-5100 EMERGENCY POWER FUEL SYSTEMS Earthsafe Systems, Inc. 7320 S. Madison Willowbrook, IL 60527 F: (630) 794-5106 info@earthsafe.com www.earthsafe.com Updated: October 2012 The information

More information

1500 KVA RESISTIVE/INDUCTIVE STATIONARY LOAD BANK

1500 KVA RESISTIVE/INDUCTIVE STATIONARY LOAD BANK TITAN 1500 KVA RESISTIVE/INDUCTIVE STATIONARY LOAD BANK Last Revision Date: March 15, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603

More information

2.5KW-150KW STATIONARY LOAD BANK

2.5KW-150KW STATIONARY LOAD BANK POLARIS 2.5KW-150KW STATIONARY LOAD BANK Last Revision Date: March 14, 2016 For the most up-to-date information for this product and others, please contact Simplex, Inc. at (800) 637-8603 or visit us on

More information

INSTRUCTIONS FOR INSTALLING AND OPERATING THE UNIVERSAL AUTOSYNC MODEL ASPSS DUAL COMPRESSOR SEQUENCER CONSOLE S/N 1638 AND ABOVE

INSTRUCTIONS FOR INSTALLING AND OPERATING THE UNIVERSAL AUTOSYNC MODEL ASPSS DUAL COMPRESSOR SEQUENCER CONSOLE S/N 1638 AND ABOVE COMPRESSOR 1 EMERGENCY SHUTDOWN OFF POWER ON COMP LOADED COM PRESSOR OPERATING HOURS SYSTEM PRESSURE COMPRESSOR 2 EMERGENCY SHUTDOWN OFF POWER ON COMP LOADED COM PRESSOR OPERATING HOURS LEAD/LAG CONTROL

More information

CBC-300 & CBC Series Dual Channel Adjust Clutch/Brake Controls

CBC-300 & CBC Series Dual Channel Adjust Clutch/Brake Controls CBC-300 & CBC-300- Series Dual Channel Adjust Clutch/Brake Controls P-205-WE 89-0549 Installation & Operating Instructions An Altra Industrial Motion Company Contents Introduction... 2 Specifications...

More information

The function of this Dynamic Active Probe has divided into three preferences on the screen main Menus:

The function of this Dynamic Active Probe has divided into three preferences on the screen main Menus: 1.0 Introduction: This probe is designed to provide an additional help to automotive technicians in trouble shooting of electrical circuits problems in the car. Apart from using the normal multi tester,

More information

SWIFT-E SWIFT-E+ 10KW-15KW LOAD BANK

SWIFT-E SWIFT-E+ 10KW-15KW LOAD BANK SWIFT-E SWIFT-E+ 10KW-15KW LOAD BANK Table of Contents I. Warnings and Cautions... 4 II. Nameplates and Placards... 6 1. Introduction... 6 2. Instruction Placards... 6 III. Description and Specification...

More information

Observe all necessary safety precautions when controlling the soft starter remotely. Alert personnel that machinery may start without warning.

Observe all necessary safety precautions when controlling the soft starter remotely. Alert personnel that machinery may start without warning. Introduction OPERATING INSTRUCTIONS: MCD REMOTE OPERATOR Order Codes: 175G94 (for MCD 2) 175G361 + 175G9 (for MCD 5) 175G361 (for MCD 3) 1. Introduction 1.1. Important User Information Observe all necessary

More information

Monicon Instruments Co., Ltd. CHR-1285/2485 CHR-1285/2485 BATTERY CHARGER

Monicon Instruments Co., Ltd. CHR-1285/2485 CHR-1285/2485 BATTERY CHARGER CHR-1285/2485 BATTERY CHARGER TEL:886-4-2238-0698 FAX:886-4-2238-0891 Web Site:http://www.monicon.com.tw E-mail:sales@monicon.com.tw Copyright 2007 Monicon Instruments Co., Ltd. All right reserved. Contents

More information

ACC Series Power Conditioner OPERATION & INSTALLATION MANUAL

ACC Series Power Conditioner OPERATION & INSTALLATION MANUAL ACC Series Power Conditioner OPERATION & INSTALLATION MANUAL PHASETEC digital power conditioners are designed to safely operate electrical equipment in the harshest power quality environments. With a wide

More information

UL/NEMA Type 1 & Type 12 FRENIC-HVAC Combination VFD

UL/NEMA Type 1 & Type 12 FRENIC-HVAC Combination VFD UL/NEMA Type 1 & Type 12 FRENIC-HVAC Combination VFD Safety Precautions Read this manual thoroughly before proceeding with installation, connections (wiring), or maintenance and inspection. Ensure you

More information

ITA / ITB - AS / AP / AP SERIES Electronic Table Top Weighing Balance

ITA / ITB - AS / AP / AP SERIES Electronic Table Top Weighing Balance TM ITA / ITB - AS / AP / AP SERIES Electronic Table Top Weighing Balance Scale Users Guide ISHTAA SCALES INC., INDIA www.ishtaascales.com 14 Content 1. Technical Data... 1 2. Installation... 2 3. Controls

More information

INSTRUCTIONS FOR THE RELIANCE CONTROLS ARM SERIES AUTOMATIC TRANSFER SWITCH

INSTRUCTIONS FOR THE RELIANCE CONTROLS ARM SERIES AUTOMATIC TRANSFER SWITCH INSTRUCTIONS FOR THE RELIANCE CONTROLS ARM SERIES AUTOMATIC TRANSFER SWITCH THE RELIANCE CONTROLS ARM SERIES AUTOMATIC TRANSFER SWITCH IS NOT FOR "DO-IT-YOURSELF" INSTALLATION. It must be installed by

More information

32XR. 3 Phase Duplex Pump Control Panel (Level Transmitter Based) Quick Start Guide

32XR. 3 Phase Duplex Pump Control Panel (Level Transmitter Based) Quick Start Guide 32XR 3 Phase Duplex Pump Control Panel (Level Transmitter Based) Quick Start Guide RED ALARM LIGHT LEVEL CONTROLLER H-O-A SWITCHES HORN SILENCE INNER DOOR MOTOR STARTERS WITH INTERCHANGEABLE OVERLOAD MODULES

More information

PF3100 TROUBLESHOOTING SOLUTIONS TO COMMON PROBLEMS. v1.1 Revised Nov 29, 2016

PF3100 TROUBLESHOOTING SOLUTIONS TO COMMON PROBLEMS. v1.1 Revised Nov 29, 2016 PF3100 TROUBLESHOOTING SOLUTIONS TO COMMON PROBLEMS v1.1 Revised Table of Contents 1 Common Alarms and Warnings... 1 2 Common Issues... 6 2.1 Communication problems... 6 2.1.1 Controller communication

More information

Safe & Secure Series Electric Actuator with Internal Battery Back-up Installation, Operation & Maintenance Manual

Safe & Secure Series Electric Actuator with Internal Battery Back-up Installation, Operation & Maintenance Manual Safe & Secure Series Electric Actuator with Internal Battery Back-up Installation, Operation & Maintenance Manual For Use with: SNS4, SNS6, SNS10 & SNS15 Models Additional supplements may be needed for

More information

Installation and Operation Guide

Installation and Operation Guide Bus-Scan CR2 RF Installation and Operation Guide All Content and Information are Copyright 2018 Robotics Technologies, Inc. Features and Information are subject to change without notice. All Rights Reserved.

More information

Installation and Operating Manual

Installation and Operating Manual Model u002 & u003 Installation and Operating Manual Ultrasonic Level Switch 60 Great Hill Road Naugatuck, CT 06770 ph: 203-729-6434 fax: 203-729-6696 www.innovativesensing.com Read this Manual Before Installing

More information

Inlet Controller TC5-ITA USER'S MANUAL. M rev. 02 K rev. 00

Inlet Controller TC5-ITA USER'S MANUAL. M rev. 02 K rev. 00 Inlet Controller TC5-ITA USER'S MANUAL M 890-00047 rev. 02 K 895-00458 rev. 00 TABLE OF CONTENTS PRECAUTIONS... 3 FEATURES... 4 LOCATION OF THE CONTROLS... 5 Status Leds...5 Internal Switches...6 INSTALLATION

More information

U00X ULTRASONIC LEVEL SWITCH. Ultrasonic Liquid Level Switches INSTALLATION AND OPERATIONS MANUAL. For Models: U002, U003 & U004

U00X ULTRASONIC LEVEL SWITCH. Ultrasonic Liquid Level Switches INSTALLATION AND OPERATIONS MANUAL. For Models: U002, U003 & U004 U00X ULTRASONIC LEVEL SWITCH INSTALLATION AND OPERATIONS MANUAL Ultrasonic Liquid Level Switches For Non-Hazardous Locations For Models: U002, U003 & U004 READ THIS MANUAL PRIOR TO INSTALLATION This manual

More information

PreSoak System (NonFoaming) DU PS1-HP DU PS6-HP

PreSoak System (NonFoaming) DU PS1-HP DU PS6-HP PreSoak System (NonFoaming) DU PS1-HP DU PS6-HP Serial Number: Owner s Manual #0786 040810 Installation Date: Please read and u n d e r s t a n d t h i s manual. Store in safe location for future reference.

More information

PowerLogic High Density Metering System 4-Meter Enclosure Installation Guide

PowerLogic High Density Metering System 4-Meter Enclosure Installation Guide PowerLogic High Density Metering System 4-Meter Enclosure Installation Guide 7002-0289-00 Instruction Bulletin HAZARD CATEGORIES AND SPECIAL SYMBOLS Read these instructions carefully and look at the equipment

More information

Model C230 Pump Controller

Model C230 Pump Controller MANUAL Model C230 Earthsafe Systems, Inc. 7553 S. Madison Willowbrook, IL 60527 T: (630) 794-5100 F: (630) 794-5106 info@earthsafe.com www.earthsafe.com March 1, 2010 The information contained herein is

More information

BMRX Series ROTARY LEVEL CONTROL

BMRX Series ROTARY LEVEL CONTROL BMRX Series ROTARY LEVEL CONTROL OPERATING INSTRUCTIONS PLEASE READ CAREFULLY 925-0292 Rev C TABLE OF CONTENTS GENERAL SPECIFICATIONS... 3 SAFETY SUMMARY... 4 1.0 INTRODUCTION... 5 2.0 INSTALLATION...

More information

dv Sentry TM 208V 600V INSTALLATION GUIDE Quick Reference ❶ How to Install Pages 6 14 ❷ Startup/Troubleshooting Pages WARNING

dv Sentry TM 208V 600V INSTALLATION GUIDE Quick Reference ❶ How to Install Pages 6 14 ❷ Startup/Troubleshooting Pages WARNING dv Sentry TM 208V 600V INSTALLATION GUIDE FORM: DVS-IG-E REL. January 2018 REV. 003 2018 MTE Corporation High Voltage! Only a qualified electrician can carry out the electrical installation of this filter.

More information

CIVACON GROUND VERIFICATION RACK MONITOR SYSTEM and ASSOCIATED EQUIPMENT

CIVACON GROUND VERIFICATION RACK MONITOR SYSTEM and ASSOCIATED EQUIPMENT GROUND VERIFICATION RACK MONITOR SYSTEM and ASSOCIATED EQUIPMENT INSTALLATION AND WIRING INSTRUCTIONS MANUAL 8030 MANUAL PART NUMBER JANUARY 2011. 4304 MATTOX RD. KANSAS CITY, MO 64150 TABLE OF CONTENTS

More information

Operations Manual. Automated Fuel Maintenance System FUEL TECHNOLOGIES INTERNATIONAL

Operations Manual. Automated Fuel Maintenance System FUEL TECHNOLOGIES INTERNATIONAL Operations Manual Automated Fuel Maintenance System FTI-10A & 20A FUEL TECHNOLOGIES INTERNATIONAL Replacement Manuals Available on Website: www.fueltechnologiesinternational.com 07/15/2015 Rev E Fuel Technologies

More information

CTFRP Series Power Supplies

CTFRP Series Power Supplies CTFRP Series Power Supplies Ferroresonant Non-Standby Power Supplies User Manual Myers Power Products 6/2013 CTFRP Series Manual Chapter 1 General Information The Myers CTFRP Series Power Supply provides

More information

Product Overview. Product Identification. Amps One CT Two CTs Three CTs

Product Overview. Product Identification. Amps One CT Two CTs Three CTs AH06 (optional mounting bracket for small, medium, and large CTs) DANGER HAZARD OF ELECTRIC SHOCK, EXPLOSION, OR ARC FLASH Follow safe electrical work practices. See NFPA 70E in the USA, or applicable

More information

331-SV. User Manual THREE PHASE DUPLEX LIFT STATION CONTROL PANEL WITH STATIONVIEW CONTROLLER. Ashland, OH

331-SV. User Manual THREE PHASE DUPLEX LIFT STATION CONTROL PANEL WITH STATIONVIEW CONTROLLER. Ashland, OH 331-SV User Manual THREE PHASE DUPLEX LIFT STATION CONTROL PANEL WITH STATIONVIEW CONTROLLER Ashland, OH 800-363-5842 WWW.PRIMEXCONTROLS.COM Warranty void if panel is modified. Call factory with servicing

More information

Owner's Manual 600 and 800 Amp RTS Automatic Transfer Switch

Owner's Manual 600 and 800 Amp RTS Automatic Transfer Switch Owner's Manual 600 and 800 Amp RTS Automatic Transfer Switch Safety Rules SAVE THESE INSTRUCTIONS! Read the following information carefully before attempting to install, operate or service this equipment.

More information

Owner's Manual. LTS Load Shed Switch. This manual should remain with the unit.

Owner's Manual. LTS Load Shed Switch. This manual should remain with the unit. Owner's Manual LTS Load Shed Switch This manual should remain with the unit. Table of Contents SAFETY RULES SAVE THESE INSTRUCTIONS - This manual contains important instructions that should be followed

More information

Owner's Manual. LTS Load Shed Switch. This manual should remain with the unit.

Owner's Manual. LTS Load Shed Switch. This manual should remain with the unit. Owner's Manual LTS Load Shed Switch This manual should remain with the unit. Table of Contents Safety Rules... Inside Front Cover General Information... 2 1.1 Introduction... 2 1.2 Equipment Description...

More information

ESC Series Engine Shutdown Control

ESC Series Engine Shutdown Control ESC Series Engine Shutdown Control ESC-0604-04D (6 Circuit, (2) 30 Amp, (0) 10 Amp, (4) 2 Amp) ESC-0622-04D (6 Circuit, (2) 30 Amp, (2) 10 Amp, (2) 2 Amp) ESC-0640-04D (6 Circuit, (2) 30 Amp, (4) 10 Amp,

More information

Model Combustible Gas Sample Draw Detector Head Operator s Manual

Model Combustible Gas Sample Draw Detector Head Operator s Manual Model 1017-06 Combustible Gas Sample Draw Detector Head Operator s Manual Part Number: 71-0356 Revision: P1 Released: 2/4/15 www.rkiinstruments.com WARNING Read and understand this instruction manual before

More information

TRAILER AUXILIARY POWER SYSTEM (TAPS) INSTALLATION GUIDE V1.10

TRAILER AUXILIARY POWER SYSTEM (TAPS) INSTALLATION GUIDE V1.10 TRAILER AUXILIARY POWER SYSTEM (TAPS) INSTALLATION GUIDE V1.10 TAPS INSTALLATION GUIDE V1.10 1 TRAILER AUXILIARY POWER SYSTEM CONTENTS General Information and System Logic... 2 Diagrams... 3 System Diagram

More information

SB SWITCH CONTROL BOX

SB SWITCH CONTROL BOX Carson Manufacturing Co., Inc. 5451 North Rural Street Indianapolis, IN 462 Phone: (888) 577-6877 Fax: (317) 254-2667 www.carsonsirens.com SB-008-25 SWITCH CONTROL BOX INSTALLATION AND OPERATING INSTRUCTIONS

More information

TCM D Single Zone, 24 Volt DC Timer Control Module User s Manual D-M-E Company

TCM D Single Zone, 24 Volt DC Timer Control Module User s Manual D-M-E Company TCM-03-024D Single Zone, 24 Volt DC Timer Control Module User s Manual D-M-E Company D-M-E Company TCM-03-024D Page 1 SAFETY D-M-E Company products have been designed to be safe and simple to operate.

More information

Matrix APAX. 380V-415V 50Hz TECHNICAL REFERENCE MANUAL

Matrix APAX. 380V-415V 50Hz TECHNICAL REFERENCE MANUAL Matrix APAX 380V-415V 50Hz TECHNICAL REFERENCE MANUAL WARNING High Voltage! Only a qualified electrician can carry out the electrical installation of this filter. Quick Reference ❶ Performance Data Pages

More information

Installation, Operation, and Maintenance Manual CEMLINE CORPORATION

Installation, Operation, and Maintenance Manual CEMLINE CORPORATION $5.00 Installation, Operation, and Maintenance Manual CEMLINE CORPORATION CEM-TROL II Solid State Control Module and Electronic Control Valves P. O. Box 55, Cheswick, PA, 15024 Phone: (724) 274-5430 FAX

More information

USERS MANUAL MCD REMOTE OPERATOR

USERS MANUAL MCD REMOTE OPERATOR USERS MANUAL MCD REMOTE OPERATOR Order Code: 175G9004, 175G3061 Contents Contents Introduction...2 Important User Information...2 General Description...2 Symbols Used in this Manual...2 Installation...3

More information

Patient Care Facility

Patient Care Facility ISIMET Patient Care Facility DLA Controller Individual Room Configuration Style 1 W/ Ver 4.41 pcb & Pulse Relay pcb Installation, Operations, Start-up and Maintenance Instructions Meets all Standards for

More information

NEO-DYN MODEL 100P ENCLOSURE 7 ADJUSTABLE EXPLOSION-PROOF PRESSURE SWITCH

NEO-DYN MODEL 100P ENCLOSURE 7 ADJUSTABLE EXPLOSION-PROOF PRESSURE SWITCH NEO-DYN MODEL 100P ENCLOSURE 7 ADJUSTABLE EXPLOSION-PROOF PRESSURE SWITCH INSTALLATION AND OPERATION MANUAL PN 610-0006 Rev E WARNING CAUTION SPECIAL CONDITIONS FOR SAFE USE NOTE Manual No. 610-0006 Rev

More information

CHILLER MODEL NO. YS SOLID STATE STARTER, MODEL NO. SSS, L B OPTIONAL FACTORY INSTALLED DISCONNECT SWITCH AMPS OR

CHILLER MODEL NO. YS SOLID STATE STARTER, MODEL NO. SSS, L B OPTIONAL FACTORY INSTALLED DISCONNECT SWITCH AMPS OR WIRING DIAGRAMS CONTRACTOR ORDER NO. JCI CONTRACT NO. JCI ORDER NO. Supersedes: 160.80-PW4 (1099) Form: 160.80-PW4 (215) FIELD CONNECTIONS ROTARY SCREW CHILLER WITH GRAPHIC CONTROL CENTER AND YORK MOD

More information

Drug Testing Labs. Style 2 W/ Ver 4.41 pcb & Pulse Relay pcb(s) Installation, Operations, Start-up and Maintenance Instructions

Drug Testing Labs. Style 2 W/ Ver 4.41 pcb & Pulse Relay pcb(s) Installation, Operations, Start-up and Maintenance Instructions ISIMET Drug Testing Labs DLA Controller Style 2 W/ Ver 4.41 pcb & Pulse Relay pcb(s) Installation, Operations, Start-up and Maintenance Instructions Meets all Standards for Canadian Industrial Control

More information

R-200A Digital Controller TECHNICAL MANUAL. A new standard of reliability. This manual should remain with the unit.

R-200A Digital Controller TECHNICAL MANUAL. A new standard of reliability. This manual should remain with the unit. R-200A Digital Controller TECHNICAL MANUAL A new standard of reliability This manual should remain with the unit. IMPORTANT SAFETY INSTRUCTIONS Save These Instructions The manufacturer suggests that these

More information

INSTALLATION AND MAINTENANCE MANUAL FORM #PM-126 REV A 12/09

INSTALLATION AND MAINTENANCE MANUAL FORM #PM-126 REV A 12/09 HAND CRANK & MOTORIZED POWER CORD REELS: SERIES 1125PC SERIES: 1125PC HAND CRANK SERIES: 1125PC MOTORIZED COXREELS The technical data and images which appear in this manual are for informational purposes

More information

Model Combustible Gas Sample Draw Detector Head Operator s Manual

Model Combustible Gas Sample Draw Detector Head Operator s Manual Model 1017-07 Combustible Gas Sample Draw Detector Head Operator s Manual Part Number: 71-0480 Revision: P1 Released: 1/4/19 www.rkiinstruments.com WARNING Read and understand this instruction manual before

More information

3 Phase Smart Controller

3 Phase Smart Controller 3 Phase Smart Controller Installation and Owner s Manual STP-SCIII 208-230 VAC, 60Hz, 120 Volt Coil Franklin Fueling 3760 Marsh Rd. Madison WI 53718 USA Tel: +1 608 838 8786 800 225 9787 Fax: +1 608 838

More information

MANUAL Model: PT 12/24-60 Solar Converters Inc. - Rev. F

MANUAL Model: PT 12/24-60 Solar Converters Inc. - Rev. F 1.0 Specification MANUAL Model: PT 12/24-60 Solar Converters Inc. - Rev. F Note: This unit is a Multi - Voltage unit with adjustable input panel and output battery adjustment. Please review the section

More information

Val-Matic Air / Oil Hydraulic Panel Pump Control System. Operation, Maintenance and Installation Manual

Val-Matic Air / Oil Hydraulic Panel Pump Control System. Operation, Maintenance and Installation Manual Manual No. 5AOP-OM1-2 Val-Matic Air / Oil Hydraulic Panel Pump Control System Operation, Maintenance and Installation Manual INTRODUCTION... 1 RECEIVING AND STORAGE... 1 DESCRIPTION OF OPERATION... 1 INSTALLATION...

More information

U00X ULTRASONIC LEVEL SWITCH. Ultrasonic Liquid Level Switches INSTALLATION AND OPERATIONS MANUAL. For Models: U002, U003 & U004

U00X ULTRASONIC LEVEL SWITCH. Ultrasonic Liquid Level Switches INSTALLATION AND OPERATIONS MANUAL. For Models: U002, U003 & U004 U00X ULTRASONIC LEVEL SWITCH INSTALLATION AND OPERATIONS MANUAL Ultrasonic Liquid Level Switches For Non-Hazardous Locations For Models: U002, U003 & U004 READ THIS MANUAL PRIOR TO INSTALLATION This manual

More information

User Manual. T6 Tachometer. Online: Telephone: P.O. Box St. Petersburg, Florida 33736

User Manual. T6 Tachometer. Online:   Telephone: P.O. Box St. Petersburg, Florida 33736 User Manual T6 Tachometer Online: www.phareselectronics.com Telephone: 727-623-0894 P.O. Box 67251 St. Petersburg, Florida 33736 Table of Contents Overview... 1 Description... 1 Wiring... 1 T6 Tachometer

More information

INTECH Micro 2300-RTD6

INTECH Micro 2300-RTD6 INTECH Micro 2300-RTD6 6 Channel RTD Input Station Overview. The Intech Micro 2300 Series is a system of modular I/O Remote Stations, that add an even lower cost option to Intech s already extensive intelligent

More information

SB 2000 PUSH TO SEARCH NEXT STAG E. Aerotech, Inc. FORM: QM 1320

SB 2000 PUSH TO SEARCH NEXT STAG E. Aerotech, Inc. FORM: QM 1320 Inlet Controller SB 2000 USER'S MANUAL AUTO OPEN MANUAL PUSH TO SEARCH NEXT STAG E CLOSE Aerotech, Inc. FORM: QM 1320 4215 Legion Dr. Mason, MI 48854-1036 USA Rev. 3, Sept. 1997 Ph. (517) 676-7070 Fax

More information

C1XP Series. Models: C1XP01-115AC C1XP03-115AC C1XP03-D240AC USER MANUAL

C1XP Series. Models: C1XP01-115AC C1XP03-115AC C1XP03-D240AC USER MANUAL C1XP Series Models: C1XP01-115AC C1XP03-115AC C1XP03-D240AC USER MANUAL Copyright 2013 by Minarik Drives All rights reserved. No part of this document may be reproduced or transmitted in any form without

More information

2904 Power Supply Installation Instructions I-EA00041

2904 Power Supply Installation Instructions I-EA00041 FEATURES Controls an opening with electrified locking device and automatic door operator Separate inputs for activation switch on entry and exit sides of opening Separate 24 VDC outputs for fail safe and

More information

MPT-200A SPECIFICATIONS AND OPERATING INSTRUCTIONS

MPT-200A SPECIFICATIONS AND OPERATING INSTRUCTIONS MPT-200A SPECIFICATIONS AND OPERATING INSTRUCTIONS DATASHEET 1. SAFETY The MPT-200A Wire Crimp Pull Tester is a force measurement device, and as such should be operated with due caution. Operator should

More information

Installation Manual. D3600- Series Duplex Grinder Systems. Contents

Installation Manual. D3600- Series Duplex Grinder Systems. Contents Installation Manual 7353000E D3600- Series Duplex Grinder Systems Features: 36 Diameter Fiberglass Tank Available in 48, 60, 72, 84, and 96 heights LSG Single or LSGX 2 Stage 2HP Grinder Pumps Factory

More information

BTB TYPE AUTOMATIC TRANSFER SWITCH (ATS)

BTB TYPE AUTOMATIC TRANSFER SWITCH (ATS) BTB TYPE AUTOMATIC TRANSFER SWITCH (ATS) Programmable Automatic Transfer Switch Operation Manual Main Switch Rated Current 2P/3P/4P 250Amp 2P 400 Amp Main Switch Rated Voltage 690 Vac Taiwan Patent Number

More information

POWERLINE 2000 Energy Management System TM

POWERLINE 2000 Energy Management System TM Display Panel TM The PowerLine 00 EMS is a specialized power distribution and energy management system intended to be used in recreational vehicles. The Control Module is housed in the standard main distribution

More information

PBA Series Prelube Controls

PBA Series Prelube Controls VARNA Products Engineered Innovation PBA Series Prelube Controls Simple, Compact, Industrial Full featured control for running prelube from the control or from a remote station Easy internal wiring connections

More information

MODEL A96 SERIES. 130Vdc Switchmode Utility Rectifier / Battery Charger. Used with LaMarche Power Cage ECN/DATE

MODEL A96 SERIES. 130Vdc Switchmode Utility Rectifier / Battery Charger. Used with LaMarche Power Cage ECN/DATE MODEL A96 SERIES 130Vdc Switchmode Utility Rectifier / Battery Charger Used with LaMarche Power Cage CPN112138 ECN/DATE ISSUE DATE: ECN 17010-12/05 106 BRADROCK DRIVE DES PLAINES, IL. 60018-1967 (847)

More information

INSTRUCTION MANUAL IM245. RGS2012E1 S or E Retrofit Kit SUBMERSIBLE GRINDER PUMP INSTALLATION, OPERATION AND TROUBLESHOOTING MANUAL

INSTRUCTION MANUAL IM245. RGS2012E1 S or E Retrofit Kit SUBMERSIBLE GRINDER PUMP INSTALLATION, OPERATION AND TROUBLESHOOTING MANUAL INSTRUCTION MANUAL IM245 RGS2012E1 S or E Retrofit Kit SUBMERSIBLE GRINDER PUMP INSTALLATION, OPERATION AND TROUBLESHOOTING MANUAL SAFETY INSTRUCTIONS TO AVOID SERIOUS OR FATAL PERSONAL INJURY OR MAJOR

More information

Installation Manual. Q Series Quadplex Grinder Systems. Contents

Installation Manual. Q Series Quadplex Grinder Systems. Contents Installation Manual 7759000A Q4800 - Series Quadplex Grinder Systems Features: 48 Diameter Fiberglass Tank Available in 84, 96, and 120 heights LSG Single or LSGX 2 Stage 2 HP Grinder Pumps Factory Installed

More information

Installation Instructions & Users Manual

Installation Instructions & Users Manual Installation Instructions & Users Manual UTILITY/ BUILDING INPUT 120 VAC ( OPTION) 15-20A N L CONTROL BOARD G SECURITY LIGHTING POWER SUPPLY (OPTION) CHARGER- POWER SUPPLY ASSBY XFMR (OPTION) CBM MODEL

More information

Smart Wi-Fi Sprinkler Timer and Flow Meters

Smart Wi-Fi Sprinkler Timer and Flow Meters Smart Wi-Fi Sprinkler Timer and Flow Meters User s Manual Welcome to H2OPro Thank you for purchasing the H2OPro. The H2OPro is a sprinkler timer with a Wi-Fi interface. The system provides sprinkler valve

More information

INSPECTOR LINE LOAD SIMULATOR INSTRUCTION MANUAL TASCO, INC.

INSPECTOR LINE LOAD SIMULATOR INSTRUCTION MANUAL TASCO, INC. INSPECTOR LINE LOAD SIMULATOR INSTRUCTION MANUAL INS120P TASCO, INC. THIS TESTER IS DESIGNED FOR USE ONLY BY QUALIFIED ELECTRICIANS. IMPORTANT SAFETY WARNINGS mwarning Read and understand this material

More information

Battery Charger Retrofit Kit Q-DCCHG1 for DC Cabinet Retrofit Manual

Battery Charger Retrofit Kit Q-DCCHG1 for DC Cabinet Retrofit Manual Battery Charger Retrofit Kit Q-DCCHG1 for DC Cabinet Retrofit Manual 25500181 Rev. A0 415 Printed in U.S.A. Copyright 2015 Federal Signal Corporation Limited Warranty The Alerting and Notification Systems

More information

e-ask electronic Access Security Keyless-entry

e-ask electronic Access Security Keyless-entry e-ask electronic Access Security Keyless-entry Multiplex System Multiplex System Installation & Instructions (UM15 ~ 22272-03) Table of Contents Introduction... 1 Standard e-fob Operation and Features...

More information

MD10. Engine Controller. Installation and User Manual for the MD10 Engine Controller. Full Version

MD10. Engine Controller. Installation and User Manual for the MD10 Engine Controller. Full Version MD10 Engine Controller Installation and User Manual for the MD10 Engine Controller. Full Version File: MartinMD10rev1.4.doc May 16, 2002 2 READ MANUAL BEFORE INSTALLING UNIT Receipt of shipment and warranty

More information

Foreword

Foreword Foreword Content 1. Summary 2. Safety instruction Safety Symbol Indication Attention Static discharge sensitive Electric shock Dangerous Indicate risk of serious injury or death or seriously damage the

More information

TABLE OF CONTENTS GENERAL SPECIFICATIONS... 3 SAFETY SUMMARY INTRODUCTION INSTALLATION Location and Mounting Input

TABLE OF CONTENTS GENERAL SPECIFICATIONS... 3 SAFETY SUMMARY INTRODUCTION INSTALLATION Location and Mounting Input BMRX Series ROTARY LEVEL CONTROL OPERATING INSTRUCTIONS PLEASE READ CAREFULLY TABLE OF CONTENTS GENERAL SPECIFICATIONS... 3 SAFETY SUMMARY... 4 1.0 INTRODUCTION... 5 2.0 INSTALLATION...5 2.1 Location and

More information

CENTRIFLOW METER and ELECTRONICS WIRING and INSTALLATION MANUAL REV 01/16 ORIGINAL LANGUAGE Copyright 2016 Eastern Instrument Laboratories, Inc. All Rights Reserved. TABLE OF CONTENTS SAFETY Safe Operation...

More information

Installation, Operation and Maintenance Manual

Installation, Operation and Maintenance Manual Document 458295 Automatic Fire Damper Installation, Operation and Maintenance Manual Please read and save these instructions for future reference. Read carefully before attempting to assemble, install,

More information

FUME HOOD. Installation and Operations Manual

FUME HOOD. Installation and Operations Manual FUME HOOD Installation and Operations Manual FUME HOOD Installation and Operations Manual Revision: June 2016 Page 2 of 7 FUME HOOD Installation and Operations Manual Revision: June 2016 Page 3 of 7 MODELS

More information

Product Guide: Series III Pump Control Board Set (RoHS)

Product Guide: Series III Pump Control Board Set (RoHS) revised 04/08/10 Description: The Series III Pump Control Board Set provides motor drive and pump control for a wide assortment of pumps from Scientific Systems, Inc. The assembly consists of two circuit

More information

OPERATING INSTRUCTIONS PLEASE READ CAREFULLY

OPERATING INSTRUCTIONS PLEASE READ CAREFULLY OPERATING INSTRUCTIONS PLEASE READ CAREFULLY 925-0330 Rev 0 0416 TABLE OF CONTENTS SAFETY SUMMARY... 3 SPECIFICATIONS... 4 1.0 INTRODUCTION/DESCRIPTION.... 5 2.0 LOCATION AND MOUNTING... 5 3.0 CONNECTIONS

More information

User Manual Solar Charge Controller 3KW

User Manual Solar Charge Controller 3KW User Manual Solar Charge Controller 3KW Version: 1.3 CONTENTS 1 ABOUT THIS MANUAL... 1 1.1 Purpose... 1 1.2 Scope... 1 1.3 SAFETY INSTRUCTIONS... 1 2 INTRODUCTION... 2 2.1 Features... 2 2.2 Product Overview...

More information

RollSeal 1733 County Road 68 Bremen, Alabama Part No Rev Owner s Manual RS-Divider Curtain

RollSeal 1733 County Road 68 Bremen, Alabama Part No Rev Owner s Manual RS-Divider Curtain 1. 2. 7 3. 4. RollSeal 1733 County Road 68 Bremen, Alabama 35033 256-287-7000 Part No 4801-5176 Rev 12-11-17 Owner s Manual RS-Divider Curtain Table of Contents 1 Warnings (Avertissements)... 3 2 Limited

More information

Operator's Manual. Storage System. Ultrasound Probe Cabinet. Manufactured by:

Operator's Manual. Storage System. Ultrasound Probe Cabinet. Manufactured by: Storage System Ultrasound Probe Cabinet Operator's Manual Manufactured by: CIVCO Medical Solutions 102 First Street South Kalona, IA 52247 USA 319.248.6757 / 800.445.6741 WWW.CIVCO.COM Copyright 2018 All

More information

Owner s Guide. ca6154

Owner s Guide. ca6154 PROFESSIONAL SERIES Owner s Guide For Models: ca6154 Deluxe Vehicle Security and Remote Start System IMPORTANT NOTE: The operation of the Security and Convenience System as described in this manual is

More information

Model GD-70D4A-XX Supplement to the GD-70D Operator s Manual

Model GD-70D4A-XX Supplement to the GD-70D Operator s Manual Model GD-70D4A-XX Supplement to the GD-70D Operator s Manual Part Number: 71-0192RK Revision: A Released: 1/27/17 www.rkiinstruments.com WARNING Read and understand this instruction manual before operating

More information

ZoneTouch V2 Zone Control System Installation Manual

ZoneTouch V2 Zone Control System Installation Manual ZoneTouch V2 Zone Control System Installation Manual www.polyaire.com.au 2014 Polyaire Pty Ltd TABLE OF CONTENTS 1) Application 2 2) Features 2 3) Components 3 4) Configuration 4 5) Pre-Installation 6

More information

E.S.P. Embedded Sensing Probes for Motor Brushes

E.S.P. Embedded Sensing Probes for Motor Brushes E.S.P. Embedded Sensing Probes for Motor Brushes 2/13 Installation & Operating Manual MN609 Any trademarks used in this manual are the property of their respective owners. Important: Be sure to check www.baldor.com

More information

INSTALLATION/OPERATING INSTRUCTIONS TSC

INSTALLATION/OPERATING INSTRUCTIONS TSC INSTALLATION/OPERATING INSTRUCTIONS TSC Two-Stage Set Point Control with External Activation Two-Stage Heating (Rotation Included) Two-Stage Cooling (Rotation Included) Change-Over Control (Heat/Cool)

More information

model ps600 Address all communications and shipments to: FEDERAL SIGNAL CORPORATION

model ps600 Address all communications and shipments to: FEDERAL SIGNAL CORPORATION MODEL: PS600 HZ: 60 A model ps600 installation and service manual for federal model ps600 FEDERAL SIGNAL CORPORATION POWER SUPPLY VOLTS: SERIES: 120VAC FEDERAL SIGNAL CORPORATION UNIVERSITY PARK, IL. U.S.A.

More information

Installation Instructions for Eaton Surge Protective

Installation Instructions for Eaton Surge Protective Contents Description Page PH Model Introduction.... 2 Safety Precautions.... 2 Operation.... 2 Preparation... 2 Installation Procedures... 3 Enclosure Mounting (New Applications - Eaton PH and PV Models)....

More information