13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL
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1 13. INSTALL NO. 2 CHAIN VIBRATION DAMPER 14. INSTALL TIMING CHAIN COVER OIL SEAL (a) Using SST, tap in a new oil seal until its surface is flush with the timing chain cover edge. SST: Keep the lip free from foreign matter. Do not tap on the oil seal at an angle. Make sure that the oil seal edge does not stick out of the timing chain case. HINT: (b) Apply MP grease to the lip of the oil seal. 15. INSTALL TIMING CHAIN COVER SUBASSEMBLY Tap in the oil seal so that it is positioned within 1.0 mm from the edge of the timing chain case. (a) Remove any old (FIPG) material and be careful not to drop any oil on the contact surfaces of the timing chain cover, cylinder head, and cylinder block. (b) Install 3 new Orings.
2 (c) Apply seal as shown in the illustration. Seal : Toyota Genuine Black, Three Bond 1207B or equivalent Seal diameter: 5.0 mm (0.197 Remove any oil from the contact surfaces. Install the chain cover within 3 minutes after applying seal. Do not start the engine for at least 2 hours after installing the timing chain cover subassembly. (d) Apply seal to the timing chain cover in a line as shown in the following illustration.
3 When the contact surfaces are wet, wipe them with oilfree cloth before applying seal. Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying seal. Do not start the engine for at least 2 hours after installation. :
4 Dashed line Toyota Genuine Black, Three Bond 1207B or equivalent Continuous line Alternate long and short dashed line Toyota Genuine 1282B, Three Bond 1282B or equivalent Application Specification: Area Dashed line Continuous line Alternate long and short dashed line A A B B C C F G H I Diameter 2.5 to 3.0 mm ( to or 7.0 to 8.0 mm (0.276 to mm ( to 3.0 mm ( to to 8.0 mm (0.276 to to 8.0 mm (0.276 to Distance from Edge of Cover to: 2.5 mm ( Application Distance from Top of Cover to Top of Seal Packing 3.0 mm ( mm ( Opposite edge of seal 5.0 mm (0.197 Opposite edge of seal 7.5 mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm (1.27 ft.)
5 Area J K L M N O Diameter to 8.0 mm (0.276 to mm (0.157 Distance from Edge of Cover to: Application 18.6 mm ( mm (0.996 Distance from Top of Cover to Top of Seal Packing 51.4 mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm ( mm (1.27 ft.) When the contact surfaces are wet, wipe them with oilfree cloth before applying seal. Install the timing chain cover within 3 minutes and tighten the bolts within 10 minutes after applying seal. After applying seal to the timing chain cover, install the engine mounting bracket and oil filter bracket within 10 minutes. Do not add engine oil for at least 2 hours after installation. (e) Clean the bolt and fitting hole. (f) Install the timing chain cover. (g) Temporarily tighten the engine mounting bracket RH with the 3 bolts. Install the mounting bracket within 10 minutes after installing the chain cover. Do not start the engine for at least 2 hours after installation. Bolt : Bolt 80 mm (3.15 (h) Install 2 new Orings.
6 (i) Temporarily tighten the oil filter bracket with the 4 bolts. Install the oil filter bracket within 10 minutes after installing the chain cover. Do not start the engine for at least 2 hours after installation. Bolt : Bolt 35 mm (1.38 (j) Install the timing chain cover with the 25 bolts and seal washer as shown in the illustration. Text in Illustration *1 Seal Washer Bolt A, E, F Torque: 26 N m (260 kgf cm, 19ft lbf) Bolt B, C Torque: 51 N m (520 kgf cm, 38ft lbf)
7 Bolt D Torque: 10 N m (102 kgf cm, 7ft lbf) Apply adhesive 1324 to screw part of the bolt F. When the contact surfaces are wet, wipe them with oilfree cloth before applying seal. Install the chain cover within 3 minutes and tighten the bolts within 15 minutes after applying the seal. Do not add engine oil for at least 2 hours after installing the chain cover. Do not start the engine for at least 2 hours after installing the chain cover. Bolt : Bolt A, F Bolt B Bolt C Bolt D Bolt E 35 mm ( mm ( mm ( mm ( mm ( INSTALL CRANKSHAFT PULLEY 17. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY 18. INSTALL SPARK PLUG TUBE GASKET 19. INSTALL CYLINDER HEAD COVER GASKET 20. INSTALL CYLINDER HEAD COVER SUBASSEMBLY 21. INSTALL WATER INLET WITH THERMOSTAT SUBASSEMBLY 22. INSTALL FUEL INJECTOR ASSEMBLY 23. INSTALL NO. 1 DELIVERY PIPE SPACER 24. INSTALL FUEL DELIVERY PIPE SUBASSEMBLY 25. INSTALL FUEL VAPOR FEED PIPE 26. INSTALL INTAKE MANIFOLD 27. INSTALL EGR COOLER SUBASSEMBLY 28. INSTALL EGR VALVE ASSEMBLY
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