Air Cannon. Owners Manual. Dryer 1MANUL008 REV 04

Transcription

1 Owners Manual Air Cannon Dryer Belanger, Inc. P.O. Box 5470 Northville, MI Customer Service Phone (248) Fax (248) MANUL008 REV 04

2 Belanger, Inc. Air Cannon Dryer

3 Table of Contents Belanger Incorporated Limited Warranty... 4 Operational Warning... 5 Introduction... 6 Important Safety Information...6 Safety Symbols and Signal Words... 6 IMPORTANT Safety Information MUST READ... 7 Safety Warnings... 7 Available Components... 9 Before You Get Started...11 Specifications Physical Dimensions Installation Frame Assembly Motor / Nozzle Mounts Nozzle System Overview Nozzle Frame Mounts Nozzle Frame Housings Nozzle Completed Assembly Nozzle System Overview Nozzle Frame Mounts Nozzle Frame Housings Nozzle Completed Assembly Optional 7 Nozzle System Overview Optional 7 Nozzle Frame Mounts Optional 7 Nozzle Housings Optional 7 Nozzle Completed Assembly V-Max Dryer Setup Optional Silencer Kit Maintenance Routine Procedures Trouble Shooting Exploded Parts View Motor Maintenance Supplied by Baldor MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

4 Belanger Incorporated Limited Warranty LIMITED WARRANTY: Equipment: Seller warrants to the original purchaser that the goods sold hereunder, which are fabricated by Seller, shall be free from defects in workmanship and material under normal use and service for a period of 1 year plus 30 days from the date of invoice - CAT Pumps will be warranted for 2 years from the date of invoice. All warranties, express, implied, or statutory, pertaining to Seller s machinery, parts, and equipment are fully set forth herein. This limited warranty applies to the original purchaser only and is not transferable. No addition to or modification of any of the provisions of this stated Limited Warranty shall be binding upon the Seller, unless made in writing and signed by a duly authorized employee of Seller. This warranty is subject to the following limitations: (1) This warranty shall be void if the factory specifications for operation and maintenance, found in original equipment manuals, and component manuals, are not followed, or if other than factory authorized erection, alterations or modifications are made to any parts or equipment; (2) Defective parts are warranted to the Purchaser for repair or replacement through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller for a period of 13 months from the date of invoice. Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Purchaser agrees to submit to and assist Seller or its authorized distributor or value added reseller (VAR) in conducting in-warranty inspections of the machinery and equipment including inspection of any part claimed to be defective by the Purchaser; (3) Labor to repair or replace parts is warranted to Purchaser during normal business hours through an authorized distributor or value added reseller (VAR) of Seller, or direct with Seller, for 120 days from date of invoice. Labor warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, and omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. Seller reserves the sole right to make determinations on the above stated limitation. All labor and service provided beyond the labor warranty period shall be subject to labor charges at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Seller; (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. (5) Seller makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Seller s goods sold hereunder are mere components. (6) In no event shall Seller be liable for any incidental, special, consequential or exemplary damages resulting from the furnishing, performance or use of any goods or services sold pursuant hereto, whether due to a breach of contract, breach of warranty, the negligence of Seller or to otherwise; not for loss of business; inconvenience, or property damage of any kind; not for any damages of whatever nature resulting in any way from the purchaser s selection and use of any chemicals not manufactured exclusively by seller but used with the purchased goods; or for any service not expressly provided herein related to or arising from the equipment or goods sold. This limitation of liability extends to purchaser s use of any engineering recommendations, sales representations, technical assistance, advice or data supplied by seller to purchaser in connection with the goods or services supplied, other than that information contained in Belanger manuals. Parts: Seller warrants to the original purchaser that the Replacement Parts sold hereunder, shall be free from defects in workmanship and material under normal use and service for a period of 30 days from the date of invoice. This limited warranty applies to the original purchaser only and is not transferable. (1) This warranty shall be void if the factory specifications for operation and maintenance are not followed; (2) Parts warranty excludes all claims for failure resulting from normal wear and tear to the depreciable parts, improper installation, omission of factory specified preventative maintenance, misuse, abuse, negligence, third party damages, or acts of God. (3) This warranty shall be void for all replacements parts failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger replacement parts will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. THIS LIMITED WARRANTY FOR EQUIPMENT AND REPLACEMENT PARTS IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER STATUTORY OR OTHERWISE, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. Copyright 2000 by Belanger, Inc. All rights reserved. No part of this work may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying and recording, or by any information storage or retrieval system, except as may be expressly permitted by the 1976 Copyright Act. Revised as of Belanger reserves the right to change or modify the Belanger Inc. Limited Warranty without notice. 4 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

5 Operational Warning Formulations containing the chemicals listed below are particularly dangerous and should not be used even at low concentrations: Hydrofluoric Acid Ammonium Bi-flouride Bromic Acid Muriatic Acid Sulfonic Acid Phosphoric Acid Hydrogen Cyanide Hydrochloric Acid Chlorinated Solvents Belanger, Inc., does not endorse or condone the use of chemicals that are potentially dangerous to human health, the environment or property. Belanger recognizes that it is the right and sole decision of the end user operators of our equipment as to the type and dilution ratio of the chemicals used in their facilities. We strongly recommend that the end user does not select products containing any of the chemicals listed above as an ingredient in the wash solutions. The chemicals listed above are potentially dangerous to human health, and have a detrimental, deteriorating effect on the equipment and the facility. Be advised that a portion of, or all of your warranty will be voided if you determine to use any of the chemicals listed above as an ingredient in the wash solutions in conjunction with your Belanger automatic car wash equipment: Limitation (4), of Paragraph (8), Limited Warranty, of the Belanger Terms and Conditions of Sales describes the potential limitation of warranty due to your chemical selection: (4) This warranty shall be void for all equipment failures and premature component wear caused by the use of corrosive chemicals in the wash process. The following list includes some, but not all, of the particularly corrosive chemicals that if used in conjunction with Belanger equipment will void the warranty: Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid, Hydrogen Cyanide, Hydrochloric Acid, and Chlorinated Solvents. The Purchaser also agrees to accept the responsibility and liability for the selection and use of any chemicals listed above; However, should the end user decide to use formulations containing any of the above ingredients, the end user should institute a comprehensive training program and implement detailed operational parameters within their organization for the proper handling and treatment of such products to minimize the potential dangers involved. Consult your chemical supplier for assistance in establishing operational guidelines in the use of their products. MSDS (Material Safety Data Sheet) should be obtained from the chemical supplier before using any chemical formulation. CAUTION During the installation process the installer is responsible for re-tightening ALL lugs, set screws and terminals located in the electrical panels. Components may vibrate loose during shipping. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

6 Introduction Important Safety Information This section introduces the hazard and safety precautions associated with installing, maintaining or servicing this product. Before performing any task on this product, read this safety information and the applicable sections in this manual, where additional hazards and safety precautions for your task may be found. Electrical shock could occur and cause death or serious injury if these safe service procedures are not followed. Safety Symbols and Signal Words Alert Symbol This safety alert symbol is used in this manual and on warning labels to alert you to precautions, which must be followed to prevent potential personal safety hazards. Obey safety directives that follow this symbol to avoid possible injury or death. Signal Words The signal words used in this manual and on warning labels tell you the seriousness of particular safety hazards. The precautions that follow must be followed to prevent death, injury or damage to the equipment. DANGER This signal word is used to alert you to a hazard or unsafe practice which WILL RESULT IN DEATH OR SERIOUS INJURY This alerts you to a hazard or unsafe practice which COULD RESULT IN DEATH OR SERIOUS INJURY CAUTION This signal word designates a hazard or unsafe practice, which MAY RESULT IN MINOR INJURY CAUTION When used by it self, CAUTION designates a hazard or unsafe practice which MAY RESULT IN PROPERTY OR EQUIPMENT DAMAGE Before You Begin Only trained or authorized individuals knowledgeable in the related procedures should install, inspect, maintain or service this equipment. Read the Manual Read, understand and follow this manual and any other labels or related materials supplied with this equipment. If you do not understand the procedure, call a Belanger, Inc. representative at It is imperative to your safety and the safety of others to understand the procedures before beginning work. 6 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

7 Introduction IMPORTANT Safety Information MUST READ Safety Warnings DANGER DISCONNECT MAIN POWER SUPPLY PRIOR TO SERVICING OR MAINTAINING EQUIPMENT Belanger recommends that all workers observe the OSHA (U.S. Department of Labor Occupational Safety & Health Administration) Lockout / Tagout procedure prior to performing service or maintenance on machinery and equipment. Doing so will prevent unexpected energization, startup, or release of hazardous energy while maintenance and servicing activities are being performed. BE SURE TO OBSERVE OPERATING ENVELOPE. EQUIPMENT MAY START UNEXPECTICALLY. OVERHEAD, ROTATING AND/OR MOVING COMPONENTS COULD RESULT IN SERIOUS INJURY OR DEATH. BE AWARE OF FOREIGN OBJECTS IN THE AREA SURROUNDING A ROTATING PIECE OF EQUIPMENT. OBJECTS MAY BECOME TANGLED WITH EQUIPMENT AND COULD RESULT IN SERIOUS INJURY OR DEATH. CAUTION BE AWARE OF HAZARDS ASSOCIATED WITH EQUIPMENT INSTALLED ON THE FLOOR THAT MAY BE A TRIP HAZARD. It is imperative to your safety and the safety of others to always follow safe work procedures. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

8 Introduction Congratulations on your purchase of the Belanger, Inc. Air Cannon Dryer. The Air Cannon Dryer is available in various configurations. The standard model is a 3-nozzle, 30hp system. Also available is a 5-nozzle 50hp and a 7-nozzle 70hp system. The 30hp and the 50hp systems can be connected to a typical system control panel. The 70hp system requires a separate Motor Starter panel. When assembling the Air Cannon Dryer pay close attention to the required operating envelope. That is the space needed to operate properly shown in the drawings. Many of the images in this document will show the 70hp system. However, the assembly procedures will cover them all It would be very beneficial to have a leveler of some sort on hand. In order to achieve optimum performance, the Air Cannon nozzles should be mounted in specific positions. Levelers can be purchased at any good hardware store (Home Depot). This document is laid out in two sections. 3 Nozzle System followed by 5 and 7 Nozzle Systems Typical Leveler Refer to the supplied drawings for positioning nozzles to the proper angles. Nozzle location and positioning was determined at the factory to fit a wide brand of vehicles. Your installation preference may vary based on vehicle and building restraints. Image above shows 7 Nozzle, 70hp system 8 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

9 Introduction Available Components Item Part number Standard Tunnel Dryer Systems (Floor Mounted) RED 3 Nozzle Floor Mount Dryer AIRCAN30FL-RED BLUE 3 Nozzle Floor Mount Dryer AIRCAN30FL-BLU RED 5 Nozzle Floor Mount Dryer AIRCAN50FL-RED BLUE 5 Nozzle Floor Mount Dryer AIRCAN50FL-BLU RED 7 Nozzle Floor Mount Dryer AIRCAN70FL-RED BLUE 7 Nozzle Floor Mount Dryer AIRCAN70FL-BLU Vector Floor Mounted Dryer Systems RED 3 Nozzle Floor Mount Dryer for Vector AIRCAN30-VFL-RD BLUE 3 Nozzle Floor Mount Dryer for Vector AIRCAN30-VFL-BL RED 5 Nozzle Floor Mount Dryer for Vector AIRCAN50-VFL-RD BLUE 5 Nozzle Floor Mount Dryer for Vector AIRCAN50-VFL-BL Vector Wall Mounted Dryer Systems RED 3 Nozzle Wall Mount Dryer for Vector AIRCAN30-VWL-RD BLUE 3 Nozzle Wall Mount Dryer for Vector AIRCAN30-VWL-BL RED 5 Nozzle Wall Mount Dryer for Vector AIRCAN50-VWL-RD BLUE 5 Nozzle Wall Mount Dryer for Vector AIRCAN50-VWL-BL Canadian Vector Floor Mounted Dryer Systems RED 3 Nozzle Floor Mount Dryer for 575V Vector AIRCAN30-FLRD-75 BLUE 3 Nozzle Floor Mount Dryer for 575V Vector AIRCAN30- FLBL-75 RED 5 Nozzle Floor Mount Dryer for 575V Vector AIRCAN50- FLRD-75 BLUE 5 Nozzle Floor Mount Dryer for 575V Vector AIRCAN50- FLBL-75 Canadian Vector Wall Mounted Dryer Systems RED 3 Nozzle Wall Mount Dryer for 575V Vector AIRCAN30-WLRD-75 BLUE 3 Nozzle Wall Mount Dryer for 575V Vector AIRCAN30- WLBL-75 RED 5 Nozzle Wall Mount Dryer for 575V Vector AIRCAN50- WLRD-75 BLUE 5 Nozzle Wall Mount Dryer for 575V Vector AIRCAN50- WLBL-75 International Floor Mounted Dryer Systems RED 3 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN30FL-R-50 BLUE 3 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN30FL-B-50 RED 5 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN50FL-R-50 BLUE 5 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN50FL-B-50 RED 7 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN70FL-R-50 BLUE 7 Nozzle Floor Mount Dryer for 50Hz Systems AIRCAN70FL-B-50 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

10 Introduction Available Components Item Air Cannon 3 Nozzle Silencer Kit Air Cannon 5 Nozzle Silencer Kit Air Cannon 5 Nozzle Silencer Kit with Brackets Air Cannon 7 Nozzle Silencer Kit with Brackets Electric Motor for 575V Systems Counter Clockwise Impeller Clockwise Impeller Silencer Kits Misc. Part number AIRCAN AIRCAN AIRCAN AIRCAN MOTOR-EL916 1IMPLR775 1IMPLR Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

11 Introduction Before You Get Started Tools needed for installation: Hammer drill with 1/2 bit Work gloves Tape measure (12 foot or greater) Tin snips 25 foot extension cord Safety glasses Miscellaneous hand tools Level Leveler Note: Uncrate and inspect shipment for damage, and to verify that all pieces are there. If there is any damaged equipment, file a claim with the trucking company immediately. Receiving party is responsible for filing claim with trucking company. Notify your local distributor or Belanger, Inc. immediately If shipment is determined damaged or incomplete. CAUTION It is recommended that a licensed electrician is contracted to perform all electrical installations. Disconnect and lockout electrical power before servicing any equipment! Always wear safety glasses when performing maintenance on any equipment. Belanger, Inc This manual and the accompanying equipment are protected by United States and International copyright and patent laws. You may make one copy of this manual. Do not make additional copies of this manual or electronically transmit it in any form whatsoever, in whole or in part, without the prior written permission of Belanger, Inc. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

12 Specifications Physical Dimensions 3 Nozzle / 30 HP 3 Nozzle / 30 HP with Silencers Tunnel space required 60" Tunnel space required 72" Unit height overall 132" Unit height overall 132" Unit width overall 164" Unit width overall 164" 5 Nozzle / 50 HP 5 Nozzle / 50 HP with Silencers Tunnel space required 70" Tunnel space required 106" Unit height overall 136" Unit height overall 136" Unit width overall 164" Unit width overall 164" 7 Nozzle / 70 HP 7 Nozzle / 70 HP with Silencers Tunnel space required 70" Tunnel space required 106" Unit height overall 136" Unit height overall 136" Unit width overall 190" Unit width overall 190" The following is important in understanding how to determine Impeller rotation. Impeller Rotation is Referenced from the Motor Side of the Impeller Clockwise Impeller Rotation Counter Clockwise Impeller Rotation 12 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

13 Installation Frame Assembly 1) Assemble the frame as shown in the overhead view below. Leg Assembly Overhead View Clamp Bracket Crossbeam 2) Be sure that the crossbeam is on the entrance side of the frame as shown in the entrance side view below. 3) Position the assembled frame in its proper bay location keeping in mind the required operating envelope as shown below and lag it to the floor. Note: Drip space is the distance between the last Rinse Arch and the Dryer. Typically, the larger the drip space, the better the Dryer can perform. Bracket / Clamp Assembly 12-1/2 Crossbeam Leg Assembly 102-1/ Entrance View Note: 45 dimension is taker from the outside of the driver side leg to the inside of the passenger side Guide Rail. Actual tunnel depth will vary according to available building space. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

14 Installation Motor / Nozzle Mounts There are 2 types of mounts. Crossbeam Mounts and Leg Mounts. Both mount styles can be configured and mounted in a number of ways. It is very important that they are mounted as shown in the following diagrams. There are also 3 complete Dyer configurations: 3 Nozzle 5 Nozzle 7 Nozzle The 3-nozzle system is a completely different setup from the other two styles. The 7-nozzle system is identical to the 5-nozzle system with two added nozzles. This document will show all mount positions starting with the 3-nozzle system. It is very important to notice if a mount is facing the entrance or exit side of the Dryer. 1) Locate and identify all of the clamps supplied with your system. Secure them to the appropriate locations on the frame as shown in the following two drawings. Adjustments will follow. 14 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

15 Installation 3-Nozzle System Overview 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

16 Installation 3-Nozzle Frame Mounts The following will show the correct positions and orientations of all Mounts. Before proceeding, be sure all Mounts are tightly secured to the frame. All adjustments are done at the pivot points of the Mounts. 1) Secure the Mounts to the frame at the locations shown below. 76-3/4 89-1/2 89-1/2 View from entrance. All mounts should face the exit (see below) 2) Adjust the Leg Mounts horizontally as shown below. All horizontal adjustments are done at the pivot points of the Mounts. Secure Leg Mounts to the inside of the Frame. Notice pivot positioning 94 Direction of Travel 94 3) Once all Mounts are properly set, securely tighten all fasteners. 16 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

17 Installation 3 Nozzle Frame Housings The following will assist in setting the proper angles of the Housings. 1) Secure the Motor/Impeller assemblies to the appropriate Mounts. Use your leveler to achieve the angles shown below. The center Nozzle is to point straight down Approximate Entrance View 2) Adjust the Housings with the Motor Mount bolts to the positions shown below. 20 Overhead View 15 3) Set the center Nozzle angle as shown below. 10 Side View 4) Once all Nozzles are properly set, securely tighten all fasteners. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

18 Installation 3 Nozzle Completed Assembly Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

19 Installation 5 Nozzle System Overview 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

20 Installation 5 Nozzle Frame Mounts The following will show the correct positions and orientations of all Mounts. You will need to use your leveler for this procedure. Before proceeding, be sure all Mounts are tightly secured to the frame. All adjustments are done at the pivot points of the Mounts. 1) Secure the Mounts to the frame at the locations shown below. 17-7/8 14-1/8 50 This mount faces entrance 89-1/2 89-1/2 View from entrance. All mounts should face the exit (See below) 2) Adjust the Upper Leg Mounts horizontally as shown below. All horizontal adjustments are done at the pivot points of the Mounts. Secure Leg Mounts to the inside of the Frame. Notice pivot positioning Direction of Travel 3) Once all Mounts are properly set, securely tighten all fasteners. 20 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

21 Installation 5 Nozzle Frame Housings The following will assist in setting the proper angles of the Housings. 1) Secure the Motor/Impeller assemblies to the appropriate Mounts. The center Nozzle is to point straight down Approximately Entrance View 2) Horizontally Adjust the outside Housings to the positions shown below. 15 Overhead View MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

22 Installation 5 Nozzle Frame Housings 3) Set the center Nozzle angle as shown below. Passenger Side: 20 Driver Side: 8 Center Nozzle: 10 Direction of Travel Side View 4) Once all Nozzles are properly set, securely tighten all fasteners. 22 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

23 Installation 5 Nozzle Completed Assembly MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

24 Installation Optional 7 Nozzle System Overview 24 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

25 Installation Optional 7 Nozzle Frame Mounts 1) Secure the optional Mounts to the frame at the locations shown below hp systems ONLY 62 70hp systems ONLY View from entrance. All mounts should face the exit (see below) 3) Adjust the Lower Leg Mounts horizontally as shown below. All horizontal adjustments are done at the pivot points of the Mounts. Secure Leg Mounts to the outside of the Frame. Notice pivot positioning 110 Direction of Travel 110 4) Once all Mounts are properly set, securely tighten all fasteners. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

26 Installation Optional 7 Nozzle Housings The following will assist in setting the proper angles of the Housings. 1) Secure the Motor/Impeller assemblies to the appropriate Mounts. The center Nozzle is to point straight down hp system ONLY 70hp system ONLY Entrance View Overhead View 0 70hp system ONLY 70hp system ONLY 0 26 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

27 Installation Optional 7 Nozzle Housing 3) Set the optional Nozzle angles as shown below. Side View 0 Direction of Travel 4) Once all Nozzles are properly set, securely tighten all fasteners. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

28 Installation Optional 7 Nozzle Completed Assembly Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

29 Installation V-Max Dryer Setup For the V-Max there are the following Dyer configurations: 2 Nozzle 4 Nozzle 6 Nozzle Install all housings according to the following 3 diagrams. It is very important to mount the dryer housings on the exit side of the Dryer Frame. Side View Nozzle Positioning Dimensions taken from floor to the bottom edge of the clamps Placement is the same on both sides 135-1/2 99 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

30 Installation V-Max Dryer Setup Exit View Nozzle Positioning 18-1/4 0º dimensions taken from the inside edge of the legs to the outside edge of the clamps Placement is the same on both sides 50º 184 dimensions taken from the floor to the bottom edge Approximate of the top nozzles Placement is the same on both sides 50º angle applies to all 4 side nozzles 0º angle applies to both top nozzles Top View Nozzle Positioning 15º angle applies to all 4 side nozzles 0º angle applies to both top nozzles 0º /4 15º 191-1/2 30 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

31 Installation Optional Silencer Kit Parts Identification Below shows pictures, and a brief description of some of the items you will encounter during this retrofit procedure. Item Description Dryer Frame Corner Brackets Dryer Frame Extensions Silencer Cone Silencer Mounting Posts (4 per Cone) 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

32 Installation Optional Silencer Kit Cone Installation The section below will instruct you on how to secure the Silencer Cone to the Nozzle Housing. This procedure applies to all Silencer Cones regardless to what Frame modifications may be required. 1) Remove the bolts shown below from the Nozzle Screen and replace the bolts with Silencer Mounts. The holes are pre-tapped. 2) Secure the Silencer Cone to the Silencer Mounts, Note: Apply Loctite to the threads before securing the jam nuts in place. The kit includes 1ADHES Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

33 Installation Optional Silencer Kit 3-Nozzle (All) The 3-Nozzle Dryers can have the Silencer Cones secured into place just as they are. Follow the images below. Floor Mounted Wall Mounted 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

34 Installation Optional Silencer Kit 5-Nozzle, Wall Mounted (Vector ONLY) The 5-Nozzle, Wall Mounted Dryers can have the Silencer Cones secured into place just as they are. Follow the image below. 34 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

35 Installation Optional Silencer Kit 5-Nozzle, Floor Mounted 1) Securely clamp the Main Crossbeam to the forks of a forklift at the locations marked by the dotted circles shown below. 2) Mark the height of the Crossbeam and remove the two Corner Brackets from the Crossbeam. 3) Lift the Crossbeam with the Dryer Nozzles on it and carefully move the forklift to a location where you can work. 4) Secure the Dryer Frame Extensions to the legs. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

36 Installation Optional Silencer Kit 5-Nozzle, Floor Mounted 5) Mount the Crossbeam with the Nozzles on it to the Dryer Frame Extensions. Orientation of Extensions MUST match this image!! 6) Secure the Silencer Cones to the Nozzles. 7-Nozzle, Floor Mounted Follow the steps from the 5-Nozzle, Floor Mounted unit and secure the lower-side Silencer Cones directly to the Nozzles 36 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

37 Maintenance Routine Procedures Daily Start every washday with a Test Wash to insure proper operation of all equipment. Make sure the Impellers are not blocked with obstructions or broken in any way. Weekly Inspect Impellers for cracks. Clean Impellers and Housings. Monthly Wash component down with a good degrimer such as Tide laundry detergent and hot water. Quarterly Scrub down aluminum portions of the component with a fine steel wool such as S.O.S. pads and wash with good degrimer such as Tide laundry detergent and hot water (whenever using steel wool on aluminum, always follow the grain to prevent scratching the finish). Semi Annually Apply one squirt of general-purpose grease every six months. Note: Over-greasing will fill armature cavity in motor and cause damage. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

38 Maintenance Trouble Shooting Excessive shaking Motor Starter tripping Problem Solution Inspect Impellers for debris in or on the fins Inspect Impellers for nicks and/or cracks Inspect Impellers for dirt build-up Check for loose or missing mounting bolts Check all electrical connections for loose and/or arced wires Verify amp load is not higher than recommended settings and the Impeller is properly balanced Confirm that the Ohm s output on the motor and leads is correct 38 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

39 Maintenance Exploded Parts View Frame Assembly (Overview) The image below is shown with both available Blower Mounts. Crossbeam Blower Mount Leg Blower Mount. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

40 Maintenance Exploded Parts View Frame Components 1ALMNM-EX984: 164 Crossbeam : Corner Bracket (2) : Leg Weldment (2) : Dryer Frame Corner Bracket 1FSTNR-HH594 (8) WASHR-LC456 (8) : Corner Bracket Weldment Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

41 Maintenance Exploded Parts View Upper Bracket 1FSTNR-HH522 (8) 1WASHR-LC456 (8) : Complete Assembly 3708 (2) WASHR-LC456 (4) 1FSTNR-HH648 (4) Fasteners for attaching the motor assembly to the mounting plate shown later in this section. Upper Bracket Misc. Parts MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

42 Maintenance Exploded Parts View Side Bracket 1FSTNR-HH (2) 1FSTNR-HH522 (8) 1WASHR-LC291 1WASHR-FL498 1WASHR-FL : Complete Assembly 1WASHR-LC456 (8) FSTNR-HH594 (4) WASHR-LC456 (4) Fasteners for attaching the motor assembly to the mounting plate shown later in this section. Side Bracket Misc. Parts Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

43 Maintenance Exploded Parts View Complete Assembly Overview Blower Housing Assemblies 1FSTNR-HH270 (8) 1WASHR-FL498 (8) 1WASHR-FL872 (8) 1WASHR-LC291 (8) Counter Clockwise Housing Assembly Shown Fasteners shown on next page 1IMPLR275 1RETNR650 (8): shown on next page 1NOZZL-PL400 1FSTNR-FH825 (8) 1FSTNR-HH306 (8) 1WASHR-FL935 (8) 3832 (4) 1GASKT750 1NUT-LC215 (8) 1WASHR-LC270 (8) 1FSTNR-HH180 (8) 1WASHR-FL498 (8) 1GASKT750 1IMPLR-CO500 See following pages for more close-ups of parts and assembly details. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

44 Maintenance Exploded Parts View Impeller and Motor Assembly 1WASHR-LC456 (4) 1FSTNR-HH504 (4) IMPLR775 1FSTNR-HH342 (4) 1WASHR-FL872 (4) 1WASHR-FL498 (4) 1WASHR-LC291 (4) 1NUT-RG469 (2 per fastener) 44 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

45 Maintenance Exploded Parts View Misc. Parts and Close-Up Images : Counter Clockwise Assembly 1IMPLR775: Counter Clockwise Impeller : Clockwise Assembly 1IMPLR750: Clockwise Impeller Close-ups of Motor Mounting Bolts Close-ups of part # 1IMPLR275 Mounting Bolts 1RETNR650 Close-ups of part # 3832 (Boomerang) Mounting Bolts 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

46 Maintenance Exploded Parts View Silencer Components 1NUT-JM030 (4) 1WASHR782 (4) (4) WASHR-FL935 (4) Note: Apply Loctite to the threads before securing the jam nuts in place. The kit includes 1ADHES429. Apply Loctite to all threads WASHR ADHES Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

47 Maintenance Motor Maintenance Supplied by Baldor Integral Horsepower AC Induction Motors ODP, WPI, WPII Enclosure TEFC Enclosure Explosion Proof Installation & Operating Manual 8/05 MN400 The following was scanned in from the 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

48 Maintenance Motor Maintenance Supplied by Baldor Table of Contents Section 1 General Information Overview Limited Warranty Safety Notice Receiving Storage Unpacking Handling Section 2 Installation & Operation Overview Location Mounting Alignment Doweling & Bolting Power Connection Conduit Box AC Power First Time Start Up Coupled Start Up Jogging and Repeated Starts Section 3 Maintenance & Troubleshooting General Inspection Lubrication & Bearings Type of Grease Lubrication Intervals Lubrication Procedure Accessories Troubleshooting Chart Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

49 Maintenance Motor Maintenance Supplied by Baldor Section 1 General Information Overview Important: This manual contains general procedures that apply to Baldor Motor products. Be sure to read and understand the Safety Notice statements in this manual. For your protection, do not install, operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements. A Warning statement indicates a possible unsafe condition that can cause harm to personnel. A Caution statement indicates a condition that can cause damage to equipment. This instruction manual is not intended to include a comprehensive listing of all details for all procedures required for installation, operation and maintenance. This manual describes general guidelines that apply to most of the motor products shipped by Baldor. If you have a question about a procedure or are uncertain about any detail, Do Not Proceed. Please contact your Baldor distributor for more information or clarification. Before you install, operate or perform maintenance, become familiar with the following: S NEMA Publication MG-2, Safety Standard for Construction and guide for Selection, Installation and Use of Electric Motors and Generators. S The National Electrical Code S Local codes and Practices Limited Warranty Most Baldor products are warranted for 18 months from the date of shipment to Baldor s customer from Baldor s district warehouse or, if applicable, from Baldor s factory. Baldor Standard E standard efficient motors are warranted for 24 months. Standard E is limited to three phase, general purpose, HP ratings that fall under the Energy Policy Act (EPAct). Baldor Super E premium efficient motors are warranted for 36 months. Baldor IEEE841 motors are warranted for 60 months. All warranty claims must be submitted to a Baldor Service Center prior to the expiration of the warranty period..2. Baldor will, at its option repair or replace a motor which fails due to defects in material or workmanship during the warranty period if:.a. the purchaser presents the defective motor at or ships it prepaid to, the Baldor plant in Fort Smith, Arkansas or one of the Baldor Authorized Service Centers and.b. the purchaser gives written notification concerning the motor and the claimed defect including the date purchased, the task performed by the Baldor motor and the problem encountered Baldor will not pay the cost of removal of any electric motor from any equipment, the cost of delivery to Fort Smith, Arkansas or a Baldor Authorized Service Center, or the cost of any incidental or consequential damages resulting from the claimed defects. (Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above exclusion may not apply to you.) Any implied warranty given by laws shall be limited to the duration of the warranty period hereunder. (Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you.) Baldor Authorized Service Centers, when convinced to their satisfaction that a Baldor motor developed defects in material or workmanship within the warranty period, are authorized to proceed with the required repairs to fulfill Baldor s warranty when the cost of such repairs to be paid by Baldor does not exceed Baldor s warranty repair allowance. Baldor will not pay overtime premium repair charges without prior written authorization. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

50 Maintenance Motor Maintenance Supplied by Baldor Section 1 General Information The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid unless first authorized in writing by Baldor Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into service are not always justified. Therefore, Baldor Authorized Service Centers must determine from the condition of the motor as delivered to the center whether or not the motor is defective. If in the opinion of a Baldor Authorized Service Center, a motor did not fail as a result of defects in material or workmanship, the center is to proceed with repairs only if the purchaser agrees to pay for such repairs. If the decision is in dispute, the purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Center s signed service report to Baldor for further consideration This warranty gives you specific legal rights, and you may also have other rights which vary from state to state. 50 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

51 Maintenance Motor Maintenance Supplied by Baldor Section 1 General Information Safety Notice: This equipment contains high voltage! Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt installation, operation and maintenance of electrical equipment. Be sure that you are completely familiar with NEMA publication MG-2, safety standards for construction and guide for selection, installation and use of electric motors and generators, the National Electrical Code and local codes and practices. Unsafe installation or use can cause conditions that lead to serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment. WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: WARNING: Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment. Be sure the system is properly grounded before applying power. Do not apply AC power before you ensure that all grounding instructions have been followed. Electrical shock can cause serious or fatal injury. National Electrical Code and Local codes must be carefully followed. Avoid extended exposure to machinery with high noise levels. Be sure to wear ear protective devices to reduce harmful effects to your hearing. This equipment may be connected to other machinery that has rotating parts or parts that are driven by this equipment. Improper use can cause serious or fatal injury. Only qualified personnel should attempt to install operate or maintain this equipment. Do not by-pass or disable protective devices or safety guards. Safety features are designed to prevent damage to personnel or equipment. These devices can only provide protection if they remain operative. Avoid the use of automatic reset devices if the automatic restarting of equipment can be hazardous to personnel or equipment. Be sure the load is properly coupled to the motor shaft before applying power. The shaft key must be fully captive by the load device. Improper coupling can cause harm to personnel or equipment if the load decouples from the shaft during operation. Use proper care and procedures that are safe during handling, lifting, installing, operating and maintaining operations. Improper methods may cause muscle strain or other harm. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

52 Maintenance Motor Maintenance Supplied by Baldor Section 1 General Information Safety Notice: WARNING: WARNING: WARNING: WARNING: WARNING: Caution: Caution: Caution: Caution: Caution: Before performing any motor maintenance procedure, be sure that the equipment connected to the motor shaft cannot cause shaft rotation. If the load can cause shaft rotation, disconnect the load from the motor shaft before maintenance is performed. Unexpected mechanical rotation of the motor parts can cause injury or motor damage. Disconnect all electrical power from the motor windings and accessory devices before disassembly of the motor. Electrical shock can cause serious or fatal injury. Do not use non UL/CSA listed explosion proof motors in the presence of flammable or combustible vapors or dust. These motors are not designed for atmospheric conditions that require explosion proof operation. Motors that are to be used in flammable and/or explosive atmospheres must display the UL label on the nameplate along with CSA listed logo. Specific service conditions for these motors are defined in NFPA 70 (NEC) Article 500. UL rated motors must only be serviced by authorized Baldor Service Centers if these motors are to be returned to a flammable and/or explosive atmosphere. To prevent premature equipment failure or damage, only qualified maintenance personnel should perform maintenance. Do not lift the motor and its driven load by the motor lifting hardware. The motor lifting hardware is adequate for lifting only the motor. Disconnect the load from the motor shaft before moving the motor. If eye bolts are used for lifting a motor, be sure they are securely tightened. The lifting direction should not exceed a 20 angle from the shank of the eye bolt or lifting lug. Excessive lifting angles can cause damage. To prevent equipment damage, be sure that the electrical service is not capable of delivering more than the maximum motor rated amps listed on the rating plate. If a HI POT test (High Potential Insulation test) must be performed, follow the precautions and procedure in NEMA MG-1 and MG-2 standards to avoid equipment damage. 52 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

53 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

54 Maintenance Motor Maintenance Supplied by Baldor If you have any questions or are uncertain about any statement or procedure, or if you require additional information please contact your Baldor distributor or an Authorized Baldor Service Center. Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for shipment. When you receive your motor, there are several things you should do immediately Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor Verify that the part number of the motor you received is the same as the part number listed on your purchase order. Storage If the motor is not put into service immediately, the motor must be stored in a clean, dry and warm location. Several precautionary steps must be performed to avoid motor damage during storage Use a Megger periodically to ensure that the integrity of the winding insulation has been maintained. Record the Megger readings. Immediately investigate any significant drop in insulation resistance Do not lubricate bearings during storage. Motor bearings are packed with grease at the factory. Excessive grease can damage insulation quality Rotate motor shaft at least 10 turns every two months during storage (more frequently if possible). This will prevent bearing damage due to storage If the storage location is damp or humid, the motor windings must be protected from moisture. This can be done by applying power to the motors space heater (if available) while the motor is in storage. Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of contaminants To avoid condensation inside the motor, do not unpack until the motor has reached room temperature. (Room temperature is the temperature of the room in which it will be installed). The packing provides insulation from temperature changes during transportation When the motor has reached room temperature, remove all protective wrapping material from the motor. Handling The motor should be lifted using the lifting lugs or eye bolts provided Use the lugs or eye bolts provided to lift the motor. Never attempt to lift the motor and additional equipment connected to the motor by this method. The lugs or eye bolts provided are designed to lift only the motor. Never lift the motor by the motor shaft or the hood of a WPII motor When lifting a WPII (weatherproof Type 2) motor, do not lift the motor by inserting lifting lugs into holes on top of the cooling hood. These lugs are to be used for hood removal only. A spreader bar should be used to lift the motor by the cast lifting lugs located on the motor frame If the motor must be mounted to a plate with the driven equipment such as pump, compressor etc., it may not be possible to lift the motor alone. For this case, the assembly should be lifted by a sling around the mounting base. The entire assembly can be lifted as an assembly for installation. Do not lift using the motor lugs or eye bolts provided. If the load is unbalanced (as with couplings or additional attachments) additional slings or other means must be used to prevent tipping. In any event, the load must be secure before lifting. 54 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

55 Maintenance Motor Maintenance Supplied by Baldor Section 2 Installation & Operation Overview Installation should conform to the National Electrical Code as well as local codes and practices. When other devices are coupled to the motor shaft, be sure to install protective devices to prevent future accidents. Some protective devices include, coupling, belt guard, chain guard, shaft covers etc. These protect against accidental contact with moving parts. Machinery that is accessible to personnel should provide further protection in the form of guard rails, screening, warning signs etc. Location It is important that motors be installed in locations that are compatible with motor enclosure and ambient conditions. Improper selection of the motor enclosure and ambient conditions can lead to reduced operating life of the motor. Proper ventilation for the motor must be provided. Obstructed airflow can lead to reduction of motor life Open Drip proof/wpi motors are intended for use indoors where atmosphere is relatively clean, dry, well ventilated and non corrosive Totally Enclosed and WPII motors may be installed where dirt, moisture or dust are present and in outdoor locations. Mounting Chemical Duty enclosed motors are designed for installations with high corrosion or excessive moisture conditions. These motors should not be placed into an environment where there is the presence of flammable or combustible vapors, dust or any combustible material, unless specifically designed for this type of service. The motor must be securely installed to a rigid foundation or mounting surface to minimize vibration and maintain alignment between the motor and shaft load. Failure to provide a proper mounting surface may cause vibration, misalignment and bearing damage. Foundation caps and sole plates are designed to act as spacers for the equipment they support. If these devices are used, be sure that they are evenly supported by the foundation or mounting surface. After installation is complete and accurate alignment of the motor and load is accomplished, the base should be grouted to the foundation to maintain this alignment. The standard motor base is designed for horizontal or vertical mounting. Adjustable or sliding rails are designed for horizontal mounting only. Consult your Baldor distributor or authorized Baldor Service Center for further information. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

56 Maintenance Motor Maintenance Supplied by Baldor Section 2 Installation & Operation Alignment Accurate alignment of the motor with the driven equipment is extremely important Direct Coupling For direct drive, use flexible couplings if possible. Consult the drive or equipment manufacturer for more information. Mechanical vibration and roughness during operation may indicate poor alignment. Use dial indicators to check alignment. The space between coupling hubs should be maintained as recommended by the coupling manufacturer End-Play Adjustment The axial position of the motor frame with respect to its load is also extremely important. The motor bearings are not designed for excessive external axial thrust loads. Improper adjustment will cause failure Pulley Ratio The pulley ratio should not exceed 8: Belt Drive Align sheaves carefully to minimize belt wear and axial bearing loads (see End-Play Adjustment). Belt tension should be sufficient to prevent belt slippage at rated speed and load. However, belt slippage may occur during starting. Caution: Do not over tension belts. 5. Sleeve bearing motors are only suitable for coupled loads. Doweling & Bolting After proper alignment is verified, dowel pins should be inserted through the motor feet into the foundation. This will maintain the correct motor position should motor removal be required. (Baldor motors are designed for doweling.) Drill dowel holes in diagonally opposite motor feet in the locations provided Drill corresponding holes in the foundation Ream all holes Install proper fitting dowels Mounting bolts must be carefully tightened to prevent changes in alignment. Use a flat washer and lock washer under each nut or bolt head to hold the motor feet secure. Flanged nuts or bolts may be used as an alternative to washers. Power Connection Conduit Box AC Power Motor and control wiring, overload protection, disconnects, accessories and grounding should conform to the National Electrical Code and local codes and practices. For ease of making connections, an oversize conduit box is provided. The box can be rotated 360 in 90 increments. Auxiliary conduit boxes are provided on some motors for accessories such as space heaters, RTD s etc. Connect the motor leads as shown on the connection diagram located on the name plate or inside the cover on the conduit box. Be sure the following guidelines are met: 1. AC power is within ±10% of rated voltage with rated frequency. (See motor name plate for ratings). OR 2. AC power is within ±5% of rated frequency with rated voltage. OR 3. A combined variation in voltage and frequency of ±10% (sum of absolute values) of rated values, provided the frequency variation does not exceed ±5% of rated frequency. Performance within these voltage and frequency variations are shown in Figure Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

57 Maintenance Motor Maintenance Supplied by Baldor Section 2 Installation & Operation Changes in Motor Performance (%) Figure 2-1 Typical Motor Performance VS Voltage Variations Full -Load Current Maximum Torque Power Factor Full -Load Current Efficiency Efficiency Maximum Torque Power Factor MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

58 Maintenance Motor Maintenance Supplied by Baldor Section 2 Installation & Operation Voltage Variations (%) First Time Start Up Be sure that all power to motor and accessories is off. Be sure the motor shaft is disconnected from the load and will not cause mechanical rotation of the motor shaft Make sure that the mechanical installation is secure. All bolts and nuts are tightened etc If motor has been in storage or idle for some time, check winding insulation integrity with a Megger Inspect all electrical connections for proper termination, clearance, mechanical strength and electrical continuity Be sure all shipping materials and braces (if used) are removed from motor shaft Manually rotate the motor shaft to ensure that it rotates freely Replace all panels and covers that were removed during installation Momentarily apply power and check the direction of rotation of the motor shaft If motor rotation is wrong, be sure power is off and change the motor lead connections. Verify rotation direction before you continue Start the motor and ensure operation is smooth without excessive vibration or noise. If so, run the motor for 1 hour with no load connected After 1 hour of operation, disconnect power and connect the load to the motor shaft. Verify all coupling guards and protective devices are installed. Ensure motor is properly ventilated. Coupled Start Up This procedure assumes a coupled start up. Also, that the first time start up procedure was successful Check the coupling and ensure that all guards and protective devices are installed Check that the coupling is properly aligned and not binding The first coupled start up should be with no load. Apply power and verify that the load is not transmitting excessive vibration back to the motor though the coupling or the foundation. Vibration should be at an acceptable level Run for approximately 1 hour with the driven equipment in an unloaded condition. The equipment can now be loaded and operated within specified limits. Do not exceed the name plate ratings for amperes for steady continuous loads. Jogging and Repeated Starts Repeated starts and/or jogs of induction motors generally reduce the life of the motor winding insulation. A much greater amount of heat is produced by each acceleration or jog than by the same motor under full load. If it is necessary to repeatedly start or jog the motor, it is advisable to check the application with your local Baldor distributor or Baldor Service Center. Heating - Duty rating and maximum ambient temperature are stated on the motor name plate. Do not exceed these values. If there is any question regarding safe operation, contact your local Baldor distributor or Baldor Service Center. 58 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

59 Maintenance Motor Maintenance Supplied by Baldor Section 3 Maintenance & Troubleshooting WARNING: UL rated motors must only be serviced by authorized Baldor Service Centers if these motors are to be returned to a flammable and/or explosive atmosphere. General Inspection Inspect the motor at regular intervals, approximately every 500 hours of operation or every 3 months, whichever occurs first. Keep the motor clean and the ventilation openings clear. The following steps should be performed at each inspection: WARNING: Do not touch electrical connections before you first ensure that power has been disconnected. Electrical shock can cause serious or fatal injury. Only qualified personnel should attempt the installation, operation and maintenance of this equipment Check that the motor is clean. Check that the interior and exterior of the motor is free of dirt, oil, grease, water, etc. Oily vapor, paper pulp, textile lint, etc. can accumulate and block motor ventilation. If the motor is not properly ventilated, overheating can occur and cause early motor failure Use a Megger periodically to ensure that the integrity of the winding insulation has been maintained. Record the Megger readings. Immediately investigate any significant drop in insulation resistance Check all electrical connectors to be sure that they are tight. Table 3-4 Bearings Sizes and Types Frame Size NEMA (IEC)( ) Bearing Description (These are the Large bearings (Shaft End) in each frame size) Bearing OD Width Weight of Volume of grease D mm B mm Grease to to be added dd *add * in3 teaoz (Grams) spoon 56 to 180 incl. (63 to 112) (5.0) incl. (132) (8.4) Over 210 to 280 incl. (180) (17) Over 280 to 360 incl. (225) (23) Over 360 to 449 incl. (280) (60) Over 5000 to 5800 incl. (355) (130) Over 360 to 449 incl. (280) NU (60) Over 5000 to 5800 incl. (355) NU (130) Spindle Motors 76 Frame (6.1) Frame (9.0) Frame (14.0) MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

60 Maintenance Motor Maintenance Supplied by Baldor Section 3 Maintenance & Troubleshooting Accessories The following is a partial list of accessories available from Baldor. Contact your Baldor distributor for availability and pricing information. Note: Space heaters and RTD s are standard on some motors. Bearing RTD RTD (Resistance Temperature Detector) devices are used to measure or monitor the temperature of the motor bearing during operation. Bearing Thermocouples Used to measure or monitor bearing temperatures. Bearing Thermostat Temperature device that activates when bearing temperatures are excessive. Used with an external circuit to warn of excessive bearing temperature or to shut down a motor. Conduit Boxes Optional conduit boxes are available in various sizes to accommodate accessory devices. Cord & Plug Assembly Adds a line cord and plug for portable applications. Drains and Breathers Stainless steel drains with separate breathers are available. Drip Covers Designed for use when motor is mounted in a vertical position. Contact your Baldor distributor to confirm that the motor is designed for vertical mounting. Fan Cover & Lint Screen To prevent build-up of debris on the cooling fan. Nameplate Additional stainless steel nameplates are available. Roller Bearings Recommended for belt drive applications with a speed of 1800 RPM or less. Rotation Arrow Labels Rotation arrows are supplied on motors designed to operate in one direction only. Additional rotation arrows are available. Space Heater Added to prevent condensation of moisture within the motor enclosure during periods of shut down or storage. Stainless Hardware Stainless steel hardware is available. Standard hardware is corrosion resistant zinc plated steel. Winding RTD RTD (Resistance Temperature Detector) devices are used to measure or monitor the temperature of the motor winding during operation. Winding Thermocouples Used to measure or monitor winding temperatures. Winding Thermostat Temperature device that activates when winding temperatures are excessive. Used with an external circuit to warn of excessive winding temperature or to shut down a motor. Note: On some motors, leads for accessory devices are brought out to a separate conduit box located on the side of the motor housing (unless otherwise specified). 60 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

61 Maintenance Motor Maintenance Supplied by Baldor Section 3 Maintenance & Troubleshooting Table 3-5 Troubleshooting Possible Causes Possible Causes Possible Solutions Possible Solutions Chart SymptomSymptom Motor will not start Usually caused by line trouble, such Check source of power. Check overloads, fuses, as, single phasing at the starter. controls, etc. Excessive hummingg High Voltage. Check input line connections. Eccentric air gap. Have motor serviced at local Baldor service center. Motor Over Heating Overload. Compare actual amps Locate and remove source of excessive friction in (measured) with nameplate rating. motor or load. Reduce load or replace with motor of greater capacity. Single Phasing. Check current at all phases (should be approximately equal) to isolate and correct the problem. Improper ventilation. Unbalanced voltage. Check external cooling fan to be sure air is moving properly across cooling fins. Excessive dirt build-up on motor. Clean motor. Check voltage at all phases (should be approximately equal) to isolate and correct the problem. Rotor rubbing on stator. g Check air gap clearance and bearings. Tighten Thru Bolts. Over voltage or under voltage. Check input voltage at each phase to motor. Open stator winding. Check stator resistance at all three phases for balance. Grounded winding. Perform dielectric test and repair as required. Improper connections. Inspect all electrical connections for proper termination, clearance, mechanical strength and electrical continuity. Refer to motor lead connection diagram. Bearing Over Heatingg g Misalignment. Check and align motor and driven equipment. Excessive belt tension. Reduce belt tension to proper point for load. Excessive end thrust. Reduce the end thrust from driven machine. Excessive grease in bearing. Remove grease until cavity is approximately 3/4 filled. Insufficient grease in bearing. Add grease until cavity is approximately 3/4 filled. Dirt in bearing. Clean bearing cavity and bearing. Repack with correct grease until cavity is approximately 3/4 filled. Vibration Misalignment. Check and align motor and driven equipment. Rubbing between rotating parts and Isolate and eliminate cause of rubbing. stationary parts. Rotor out of balance. Have rotor balance checked are repaired at your Baldor Service Center. Resonance. Tune system or contact your Baldor Service Center for assistance. Noise Foreign material in air gap or Remove rotor and foreign material. Reinstall rotor. ventilation openings. Check insulation integrity. Clean ventilation openings. Growling or whining Bad bearing. Replace bearing. Clean all grease from cavity and new bearing. Repack with correct grease until cavity is approximately 3/4 filled. 1MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

62 Maintenance Motor Maintenance Supplied by Baldor Section 3 Maintenance & Troubleshooting Suggested bearing and winding RTD setting guidelines Most large frame AC Baldor motors with a 1.15 service factor are designed to operate below a Class B (80 C) temperature rise at rated load and are built with a Class H winding insulation system. Based on this low temperature rise, RTD (Resistance Temperature Detectors) settings for Class B rise should be used as a starting point. Some motors with 1.0 service factor have Class F temperature rise. The following tables show the suggested alarm and trip settings for RTDs. Proper bearing and winding RTD alarm and trip settings should be selected based on these tables unless otherwise specified for specific applications. If the driven load is found to operate well below the initial temperature settings under normal conditions, the alarm and trip settings may be reduced so that an abnormal machine load will be identified. The temperature limits are based on the installation of the winding RTDs imbedded in the winding as specified by NEMA. Bearing RTDs should be installed so they are in contact with the outer race on ball or roller bearings or in direct contact with the sleeve bearing shell. Winding RTDs Temperature Limit In 5C (405C Maximum Ambient) Motor Class B Temp Rise 3 Class F Temp Rise 3 Class H Temp Rise C LoadMotor 80 C (Typical Design) 105 C Load Alarm Trip Alarm Trip Alarm Trip 3 Rated Load Rated Load to 1.15 S.F Note: S Winding RTDs are factory production installed, not from Mod Express. S When Class H temperatures are used, consider bearing temperatures and lubrication requirements. Bearing RTDs Temperature Limit In OC with 405C Max Ambient Bearing TypeBearing Type Anti Friction Sleeve Oil or Grease Alarm Trip Alarm Trip Standard* High Temperature** Note: * Bearing temperature limits are for standard design motors operating at Class B temperature rise. ** High temperature lubricants include some special synthetic oils and greases. Greases that may be substituted that are compatible with Polyrex EM (but considered as standard lubricants) include the following: Texaco Polystar Rykon Premium #2 Chevron SRI #2 See the motor nameplate for replacement grease or oil recommendation. Contact Baldor application engineering for special lubricants or further clarifications. 62 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

63 Maintenance Motor Maintenance Supplied by Baldor Section 3 Maintenance & Troubleshooting Baldor District Offices UNITED STATES ARIZONA PHOENIX 4211 S 43RD PLACE PHOENIX, AZ PHONE: FAX: CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE, CA PHONE: FAX: HAYWARD FORBES STREET HAYWARD, CA PHONE: FAX: COLORADO DENVER 2520 W BARBERRY PLACE DENVER, CO PHONE: FAX: CONNECTICUT WALLINGFORD 65 SOUTH TURNPIKE ROAD WALLINGFORD, CT PHONE: FAX: FLORIDA TAMPA/PUERTO RICO/ VIRGIN ISLANDS 3906 EAST 11TH AVENUE TAMPA, FL PHONE: FAX: GEORGIA ATLANTA 62 TECHNOLOGY DR. ALPHARETTA, GA PHONE: FAX: ILLINOIS CHICAGO 1601 FRONTENAC ROAD NAPERVILLE, IL PHONE: FAX: INDIANA INDIANAPOLIS 5525 W. MINNESOTA STREET INDIANAPOLIS, IN PHONE: FAX: IOWA DES MOINES 1800 DIXON STREET, SUITE C DES MOINES, IA PHONE: FAX: MARYLAND BALTIMORE 6660 SANTA BARBARA RD. SUITE ELKRIDGE, MD PHONE: FAX: MASSACHUSETTS BOSTON 6 PULLMAN STREET WORCESTER, MA PHONE: FAX: MICHIGAN DETROIT STERLING PONDS BLVD. STERLING HEIGHTS, MI PHONE: FAX: MICHIGAN Continued GAND RAPIDS MILE ROAD NW GRAND RAPIDS, MI PHONE: FAX: MINNESOTA MINNEAPOLIS TH AVE. NORTH ROGERS, MN PHONE: FAX: MISSOURI ST LOUIS 422 INDUSTRIAL DRIVE MARYLAND HEIGHTS, MO PHONE: FAX: KANSAS CITY 915 N W PLATTE VALLEY DR RIVERSIDE, MO PHONE: FAX: NEW YORK AUBURN ONE ELLIS DRIVE AUBURN, NY PHONE: FAX: NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO, NC P O BOX GREENSBORO, NC PHONE: FAX: MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

64 Maintenance Motor Maintenance Supplied by Baldor Baldor District Offices OHIO CINCINNATI 2929 CRESCENTVILLE ROAD WEST CHESTER, OH PHONE: FAX: CLEVELAND 8929 FREEWAY DRIVE MACEDONIA, OH PHONE: FAX: OKLAHOMA TULSA 2 EAST DAWES BIXBY, OK PHONE: FAX: OREGON PORTLAND SW AVERY COURT TUALATIN, OR PHONE: FAX: PENNSYLVANIA PHILADELPHIA 1035 THOMAS BUSCH MEMORIAL HIGHWAY PENNSAUKEN, NJ PHONE: FAX: PITTSBURGH 616H BEATTY ROAD MONROEVILLE, PA PHONE: FAX: TENNESSEE MEMPHIS 4000 WINCHESTER ROAD MEMPHIS, TN PHONE: FAX: TEXAS HOUSTON 4647 PINE TIMBERS SUITE # 135 HOUSTON, TX PHONE: FAX: DALLAS 3040 QUEBEC DALLAS, TX PHONE: FAX: UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY, UT PHONE: FAX: WISCONSIN MILWAUKEE 2725 SOUTH 163RD STREET NEW BERLIN, WI PHONE: FAX: INTERNATIONAL SALES FORT SMITH, AR P.O. BOX 2400FORT SMITH, AR PHONE: FAX: Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

65 Maintenance Motor Maintenance Supplied by Baldor Baldor District Offices CANADA CANADA EDMONTON, ALBERTA STREET EDMONTON, ALBERTA T6E 6R8 PHONE: FAX: OAKVILLE, ONTARIO 2750 COVENTRY ROAD OAKVILLE, ONTARIO L6H 6R1 PHONE: FAX: MONTREAL, QUEBEC 1844 WILLIAM STREET MONTREAL, QUEBEC H3J 1R5 PHONE: FAX: VANCOUVER, BRITISH COLUMBIA 1538 KEBET WAY PORT COQUITLAM, BC V3C 5M5 PHONE FAX: WINNIPEG, MANITOBA 54 PRINCESS STREET WINNIPEG, MANITOBA R3B 1K2 PHONE: FAX: INTERNATIONAL AUSTRALIA UNIT 3, 6 STANTON ROAD SEVEN HILLS, NSW 2147, AUSTRALIA PHONE: (61) (2) FAX: (61) (2) UNIT 8, 5 KELLETTS ROAD ROWVILLE, VICTORIA, 3178 AUSTRALIA PHONE: (61) (3) FAX: (61) (3) BALDOR CENTROAMERICA RESIDENCIAL PINARES DE SUIZA POL. 15 #44, NVA. SAN SALVADOR EL SALVADOR, CENTRO AMERICA PHONE: (503) FAX: (503) BALDOR SUDAMERICA CALLE F, EL CANGREJO CONDOMINIO P.H. CONDADO PLAZA APT. 11D, BELLA VISTA PANAMÁ CITY, REP. DE PANAMÁ PHONE: (507) CHINA SHANGHAI JIAHUA BUSINESS CENTER ROOM NO. A HONG QIAO ROAD SHANGHAI PHONE: FAX: GERMANY DIESELSTRASSE 22 D KIRCHHEIM MUNICH, GERMANY PHONE: (49) (89) FAX: (49) (89) INDIA 14, COMMERCE AVENUE MAHAGANESH COLONY PAUD ROAD PUNE MAHARASHTRA, INDIA PHONE: /32 FAX: ITALY BALDOR ASR AG SUCCURSALE DI MENDRISIO VIA BORROMINI, 20A CH 6850 MENDRISIO SWITZERLAND PHONE: FAX: MANUL008 Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810)

66 Maintenance Motor Maintenance Supplied by Baldor Baldor District Offices INTERNATIONAL JAPAN DIA BLDG 802, TSURUYA CHO, KANAGAWA KU YOKOHAMA, , JAPAN PHONE: FAX: KOREA ROOM 210 BUPYEONG INDUSTRIAL COMMERCIAL COOPERATIVE CHEONGCHEON 2 DONG, BUPYEONG GU INCHEON, KOREA, PHONE: FAX: MÉXICO KM. 2.0 BLVD. AL AEROPUERTO LEÓN 37545, GUANAJUATO, MÉXICO PHONE: FAX: MIDDLE EAST & NORTH AFRICA VSE INTERNATIONAL CORP NORTH ARLINGTON HEIGHTS SUITE 100W ARLINGTON HEIGHTS, IL PHONE: SINGAPORE 51 KAKI BUKIT ROAD 2 K B WAREHOUSE COMPLEX SINGAPORE PHONE: (65) FAX: (65) SWITZERLAND POSTFACH 73 SCHUTZENSTRASSE 59 CH 8245 FEUERTHALEN SWITZERLAND PHONE: (41) (52) FAX: (41) (52) TAIWAN 4F, NO. 25, SEC. 1, TUNHUA S ROAD, TAIPEI 10557, TAIWAN, R.O.C. PHONE: (886 2) FAX: (886 2) UNITED KINGDOM 6 BRISTOL DISTRIBUTION PARK HAWKLEY DRIVE BRISTOL BS32 0BF U.K. PHONE: FAX: BALDOR ELECTRIC COMPANY P.O. Box 2400 Ft. Smith, AR (479) Fax (479) CH D UK F TEL: TEL: TEL: TEL: FAX: FAX: FAX: FAX: I AU CC MX TEL: TEL: TEL: TEL: FAX: FAX: FAX: FAX: Baldor Electric Company Printed in USA MN400 8/05 C&J Belanger, Inc. * 1001 Doheny Ct. * Northville, MI * Ph (810) * Fax (810) MANUL008

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68 Air Cannon Dryer 1MANUL008 Belanger, Inc. * P.O. Box 5470 * Northville, MI Customer Service Phone (248) * Fax (248)