Products & Applications SERVICE TOOLS. Drive solutions with Optibelt

Transcription

1 Products & Applications SERVICE TOOLS Drive solutions with Optibelt

2 optibelt TT 3 Frequency tension tester for the universal measurement of tension of V-belts, timing belts and ribbed belts The Optibelt TT 3 frequency tension tester allows you to optimize your drive s efficiency and service life. This further development of the frequency measuring technique allows specific drive details to be entered and calculates the optimum frequency in Hertz [Hz].

3 optibelt TT 3 Technical data Areas of application General mechanical engineering Utility vehicle/automobile industry Agricultural machine engineering Household appliances and office equipment Special advantages Optibelt database classification by product groups Quick and easy determination of the belt tensioning Non-contact measuring with repeatable accuracy Large measuring range from Hz Display in Hertz [Hz] or Newton [N] High accuracy of measurement Adjustment with Optibelt tension recommendations Quality evaluation of the measuring results Storage of own data sets possible Simple operation Universal measuring head for comfortable measuring Data communication via PC including software Range of measurement: Hz Resolution: < 100 Hz: 0.1 Hz > 100 Hz: 1.0 Hz Input values: belt span length mm belt weight < g/m static belt tension N Sensor: acoustic, with electronic suppression of interfering noise Display: LCD, 2 lines of 16 characters each Power supply optional: batteries 2 x 1.5 V mignon cells (AA) mains adaptor 2.4 V, 1000 mah Temperature range: +5 C to +70 C Dimensions: 205 x 95 x 40 mm (without sensor) Weight: 230 g (not including batteries/mains adaptor)

4 optibelt SERVICE KIT Economic situations are now demanding that belt drives be properly installed and maintained to ensure that all available cost savings are realized. Large energy savings can be realized as well as time! All these costs are not usually associated to belt installations or the belt drives themselves; however using the proper belt effectively, ensures a cost savings many times the cost of the individual drive components! The total drive cost or cost of ownership has to be understood in order to evaluate the savings realized by Optibelt products and the service tools we make available to the market. The implementation of cost/energy reductions can take place easily and quickly with our technical devices. These devices are easy to use and operate. The wide range of tools has been expanded with a new offering that encompasses all installation and maintenance requirements in one kit! This economically priced SERVICE KIT contains a variety of technical devices that optimize the efficiency and operation of existing drives as well ensuring the proper initial installation on new equipment. The SERVICE KIT contains the following aids: Optibelt Service-Box: a selection of useful aids for quick help on site Optibelt laser pointer II: for correct pulley alignment Optibelt Tension Notebox: for the durable documentation of the tension values on the respective drive Optibelt TT mini S frequency tension tester: for the simple measurement of ideal belt tension optibelt Tension Notebox While setting the correct drive tension is of great importance, it is equally important to be able to repeat the action and achieve the cost savings into the future and with other people that may be involved. The proven Optibelt Tension Notes adhesive labels document the set values for the correct tension methods. This provides the service technician at a future date the required information in a reliable manner without having to search through documentation of equipment. These adhesive labels can then be attached where appropriate for quick access to the information. As a result the maintenance and installation work can be carried out quicker and in a more accurate manner. Costs are subsequently reduced.

5 optibelt TT mini S Technical data... with a flexible swan neck for effortless measurements at difficult-to-reach places The Optibelt TT mini S frequency tension tester uses vibration frequency as a means of measuring belt tension accurately. This newly developed device provides universal application possibilities for drives in mechanical engineering, the automotive industry and many other application areas. Even drives in difficult to access areas can be effortlessly tested with the TT mini S. The initial tension values of V-belts, ribbed belts, and timing belts can be tested easily and rapidly. In addition, the TT mini S offers further advantages: display in Hertz [Hz] large measuring range from Hz easy and repeatable measurement compact dimensions (size of a mobile phone) automatic disconnection function calibrated in the factory and CE acceptance test certified After switching on the device, it is ready for immediate measurement. The mounted and tensioned belt is made to vibrate by finger pressure or by hitting it with something. The measuring head has to be held above the belt to function, the TT mini S starts the measurement and displays the result in Hertz [Hz]. The state, colour and type of the belt do not influence the measurement, since the measurement is based on an acoustic signal. The tension recommendations can be retrieved from the Optibelt specifications with our CAP calculation programs. Optibelt TT mini S ensures the best possible belt service life! Display: LCD, 2 lines Range of measurement: Hz Measuring accuracy: Hz +/ 1 % > 400 Hz +/ 2 % Resolution: Hz: 0.1 Hz > 100 Hz: 1 Hz Sensor: acoustic, with electronic suppression of noise interference Power supply: batteries 2 x micro (AAA-cells) Wattage: max. 12 ma Working time: > 48 hours of permanent measurement (dependent on the quality of the battery used) automatic disconnection after 5 minutes Dimensions: 110 x 50 x 25 mm Weight: 100 g Test: CE acceptance test calibration in the factory Accessories: batteries, bag

6 optibelt Service-Box When dealing with V-belts and ribbed belts, a level of tension that is too low results in unnecessary slipping of the belts, an issue that is difficult to notice and is rarely realized. This additional friction leads to increased energy consumption, and decreased belt life. The friction ages and hardens the belt resulting in mechanical efficiency losses that result in energy costs being realized that could easily be eliminated. In addition the reduction in belt life extends more costs by shutting down equipment more often to maintain and replace belt components. Not to mention the opportunity costs of working on these drives instead of something else. A level of tension that is too high leads to an increased bearing and shaft loads which can damage other components of the equipment. Also it can apply a distortion of the belt composition that is undesirable. When dealing with timing belts, the teeth may not engage cleanly with a low or a high tension value being introduced. It is easy to avoid these issues with the tools provided in the service box. for fast help on site! Contents 4 pieces Optikrik gauges, Types 0, I, II, III 1 set of V-belt and pulley groove gauges 1 measuring tape, 3 m 1 ballpoint pen with silver ink, packed in a sturdy plastic box 1 set of ribbed belt groove gauges The service box from Optibelt is meant to support many application areas on site. Center distances, belt lengths and pulley diameters can be established quickly and easily by means of the flexible measuring tape. V-belts and pulleys can be identified quickly and effortlessly with the V-belt and pulley groove gauges. The pulley groove flanks of V-grooved pulleys can be checked for angular deviation and wear. Where necessary, marks may be made on the belts such as measurements, reference marks etc. which are clearly readable using the special ballpoint pen with silver ink. The inaccurate thumb method for setting belt tension is made redundant thanks to the Optikrik belt tension gauge. The application and control of the belt tension with the Optikrik facilitates the maintenance work of the installer and increases the efficiency of the drives.

7 optibelt laser pointer II Benefits of the Optibelt laser pointer II: The Optibelt laser pointer II facilitates the alignment of belt drives. The belt pulleys are aligned to each other via the front and/or the lateral surfaces. This professional handling will improve the operation of the belt and prolong its service life considerably. 1. Easy application for belt drives 2. Laser power < 5 mw 3. Exactly aligned line projection 4. Measurements of parallel and angular misalignment 5. Higher operational safety of the drives 6. Time-saving and exact measuring method 7. User-friendly application Belt alignment Put the 3 target magnets on the front side of the pulley in the position 0, 90 and 270. Fix the optibelt laser pointer II at the front side of the other pulley, use magnet plate, if necessary (caution, laserlinedifference). Switch on the optibelt laser pointer II and align it to the target magnets. With non-magnetic pulleys use strong double-sided sticky tape. The alignment of the belt drive (horizontal and vertical) is correct if the laser beam at all 3 target magnets is on the same marking. If necessary, align the belt drive and check it again. Technical data Laser: class ll M EN Output power: 5 mw Wavelength: 635 nm Measure accuracy: Case: Power: < 0.5 mrad parallelism to magnet face brass, nickeled 1.5 V AA-battery CE approved FDA certified

8 optibelt CAP 6.0 There are different calculation options for the user: power calculation for drives with V-belts, timing belts or ribbed belts two different calculation screens length calculation The user-friendly interface in the CAP standard version makes the calculation of standard drives straightforward. Drive calculation program The Optibelt CAP drive calculation program has been used world-wide for many years for calculating and sizing belt drives. Optibelt now introduces the next generation CAP 6.0. The new graphics present the drive calculation in a clearly arranged format, making drive selection quick and clear. The technically more sophisticated CAP Professional version offers multi-pulley drive calculations, to a high degree of detail. The calculation screen is further enhanced with product pictures and graphic representations of the drive.

9 optibelt CAD Pulleys optibelt SERVICE TOOLS Optibelt pulleys plus enables designers and developers to access CAD drawings of Optibelt standard pulleys via the internet. Internet service for designers and developers Click on for CAD drawings online. The web based interactive catalogue with V-grooved pulleys, ribbed and timing belt pulleys provides quick and trouble-free access to a great amount of useful information. The pulleys are available in different 2-D and 3-D formats. It is easy and comfortable for users to download and access the available drawings in their system.

10 optibelt Measuring Gauge for V-belts, timing belts and ribbed belts Measuring range: mm inside length (L i )

11 optibelt CUT II Technical data Maximum sleeve width: 750 mm Maximum sleeve length: up to 5800 mm Minimum sleeve length: 600 mm Minimum sleeve length: 130 mm with additional attachment for small belt lengths Sleeve tension: automatic with 4-level preset The Optibelt CUT II sleeve cutting machine has been specifically developed for modern stock keeping for the technical trade: for the cutting of any belt width from a sleeve for easy handling for the immediate requirements of your customers for reducing the storage and costs of individual belts cuts all standard timing belt and ribbed belt sections Electrical connection: 400 V, 3-Phase, 50 Hz Cutter bar speed: continuously variable; min¹; with rotation reversion Colour: blue Machine dimensions: length: approx mm width: approx mm height: approx mm

12 Lieferprogramm Product Range 1 optibelt RED POWER II 5 optibelt KB RED POWER II Hochleistungs-Schmalkeilriemen, wartungsfrei High performance wedge belts, maintenance-free 2 optibelt BLUE POWER 6 optibelt KB BLUE POWER Hochleistungs-Schmalkeilriemen High performance wedge belts 3 optibelt SK 7 optibelt KB SK Schmalkeilriemen Wedge belts 4 optibelt VB 8 optibelt KB VB Klassische Keilriemen Classical V-belts 9 optibelt Super X-POWER M=S Keilriemen, flankenoffen, formgezahnt V-belts, raw edge, moulded cogged 10 optibelt Super KBX-POWER Kraftbänder, flankenoffen Kraftbands, raw edge 11 optibelt SUPER VX Breitkeilriemen, flankenoffen, formgezahnt Variable speed belts, raw edge, moulded cogged 12 optibelt SUPER DVX Doppel-Breitkeilriemen, flankenoffen, formgezahnt Double section variable speed belts, raw edge, moulded cogged 13 optibelt ZR optibelt ZR linear Zahnriemen aus Chloropren Chloroprene timing belts optibelt OMEGA HL optibelt OMEGA HP optibelt OMEGA FanPower optibelt OMEGA optibelt OMEGA linear Zahnriemen aus Chloropren Chloroprene timing belts 15 optibelt ALPHA Power 16 optibelt ALPHA optibelt ALPHA linear / V optibelt ALPHAflex Zahnriemen aus Polyurethan Polyurethane timing belts 17 optibelt DK Doppelkeilriemen Double section V-belts 18 optimat OE Endliche Keilriemen DIN 2216, gelocht Open-ended V-belting, punched 19 optibelt RB Rippenbänder Ribbed belts 20 optibelt RR / RR PLUS Kunststoffrundriemen Plastic round section belting 20 optibelt KK Kunststoffkeilriemen Plastic V-belting 21 optibelt KS Keilrillenscheiben V-grooved pulleys 22 optibelt ZRS Zahnriemenscheiben Timing belt pulleys 23 optibelt RBS Rippenbandscheiben Ribbed belt pulleys 24 optibelt SERVICE KIT Arntz Optibelt Group /0910Hux