INTRODUCTION Please read this manual before you use your jack and ensure you understand its operation and the safety procedures to be observed.

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1 Rated Capacity: 4000kg Closed Height: 19.5cm (approx) Hydraulic Lift: 11.8cm (approx) Maximum Extended Height: 6cm (approx) 4 Tonne Bottle Jack Instruction Manual Item Code: Model T90404 INTRODUCTION Please read this manual before you use your jack and ensure you understand its operation and the safety procedures to be observed. Ensure this manual is retained for future reference and that new users of this product read and understand the content before they use the jack. GUARANTEE This product is guaranteed by Halfords against manufacturing defects for a period of 12 months from the date of purchase. This does not affect your statutory rights. Should you experience a problem please return the product, together with this manual and your receipt, to your nearest Halfords store.

2 WARNING Read instructions carefully before use. Never exceed the jack's rated capacity. Check vehicle owner's manual for correct vehicle weight. This jack is for lifting purposes only. Use the jack only on a solid level surface with the vehicle's hand brake on and its wheels chocked. Only use jacking points specified by the vehicle manufacturer. Check vehicle owner's manual. Ensure jacking points are not corroded. Ensure the load is centred on the saddle and stable: off centre loads can slip. Ensure hands etc. are kept clear of moving parts during the raising and lowering operation. All Halfords hydraulic jacks are fitted with safety overload valve. Do not attempt to adjust this valve. Never work under a vehicle only supported by a jack. After lifting the vehicle, support immediately with properly rated axle stands. The jack is not designed to support extensions or cradles. Any modifications may render the unit unsafe. Do not use the jack if you suspect a fault. Refer to the trouble shooting section of this manual. IMPORTANT Sometimes during shipment and/or usage air gets trapped in the hydraulic system causing poor performance. Purge any air from the system by removing the oil filler plug with the jack in the upright position. Pumping the handle will force air through the filler hole. After purging, replace oil filler plug. INSTRUCTIONS The handle is in two parts, assemble by pushing together. To Lift: Park the car, apply the hand brake and chock the wheels. Before raising ensure all passengers are out of the vehicle and that they do not reenter until the vehicle is safely on the ground. Using the jack handle as a wrench turn the release valve clockwise until fully tightened. Place the handle in the operating lever, raise the vehicle to the required height and immediately support using properly rated axle stands. Always centre the load on the saddle of the jack, off centre loads may slip resulting in possible damage or injury. To lower: After removing the axle stands and using the handle as a wrench turn release valve anticlockwise very slowly. 2

3 INSTRUCTION FOR SAFE USE The jack is for wheel changing and snow chain attachment. Lift only one wheel at a time. Do not place any part of your body under the vehicle when it is supported by the jack alone. Use hazard lights when changing a wheel at the roadside. Apply the handbrake and place the gears in first or reverse or 'P' on automatic transmissions. Chock the wheels. Occupants should leave the vehicle. Do not start the engine when the vehicle is jacked up. Loosen wheel nuts slightly prior to jacking up the vehicle. Screw up the wheel nuts before lowering the vehicle. Securely stow the jack and do not leave loose. NOTE: It is very dangerous for users to go underneath a vehicle supported by a jack. Whether or not other supports are in use. Take special advice before using the jack on a caravan or light trailer. The jack should be inspected and lubricated regularly. Screw extension & saddle Ram Oil reservoir Operating lever Handle Release Valve Overload valve(do not adjust) 3

4 CARE AND MAINTENANCE When the jack is not in use, the ram and piston should be in the fully down position to minimise piston and ram corrosion. Keep the jack clean and well lubricated. Lubricate moving parts regularly using a good quality general purpose lubricating oil. To check oil level: Place the jack upright on level ground. Lower the jack to the lowest position. Remove the oil filler plug and fill until oil is level with the bottom of the filler plug hole. Use hydraulic oil ISO VG obtainable from Halfords. DO NOT USE BRAKE FLUID. Pump the jack unloaded 5 or 6 times to expel air. Re-fit the filler plug. Periodically check the operation of the jack. Ensure all fixings are in position and secure. Do not use the jack if you suspect a fault but refer to the trouble shooting section of this manual. Due to the safety critical nature of the product, the jack is tested and sealed at the time of manufacture. The hydraulic unit contains no serviceable parts and entry into the hydraulic unit may render the jack unsafe. For your own safety do not tamper with the hydraulic unit. Oil Filler plug Oil level This jack contains no user serviceable parts, Any modification may render the jack unsafe 4

5 Jack handle raised or lowered under load Jack will not lift load Jack will not hold load Jack will not lift to its full height Jack will not lift smoothly Jack will not lower completely Trouble Shooting Check List Internal valves are not fully seated: (l) Lower the ram, close the release valve and remove oil filler plug. (II) Pull up the arm by hand to its full height. (III) Open the release valve, close the ram and replace oil filler plug. The jack could be air locked: (I) Open the release valve and remove oil filler plug. (II) Pump handle for 6 full strokes and close the release valve. Re-fit the oil filler plug. The jack could be over filled with oil: See maintenance instructions for correct procedure. The jack oil level may be low: Remove the oil filler plug and refill with hydraulic jack oil to the correct level when the ram is fully down, see maintenance instructions - DO NOT USE BRAKE FLUID. The release valve is not tightly closed: Close release valve by tuning it fully clockwise. Unit needs lubrication - oil external moving parts, see maintenance instructions. 5

6 EC DECLARATION OF CONFORMITY We, Halfords Limited, lcknield Street Drive, Redditch, Worcestershire, B98 0DE hereby declare that the machine described below is both in its basic design and construction and in the version marketed by us conforms to the relevant safety and health related requirements of the appropriate EC Directives. This declaration shall cease to be valid if modifications are made to the machine without our approval. Product: Model: Halfords 4 Tonne Bottle Jack T90404 Item Code: Serial number:... (to be entered by customer) Applicable EC Directive /Regulations: Machinery Directive 2006/42/EC as amended by Directive 2009/127/EC EN1494: A1:2008 Mobile or movable jacks and associated lifting equipment The Supply of Machinery (Safety) Regulations 2008 Statutory instrument 2008 No.1597 The Supply of Machinery (Safety) (Amendment) Regulations 2011 Statutory instrument 2011 No.2157 It is ensured through internal measures that series-production units conform at all times to the requirements of current EC Directives and relevant standards. Signed... CHRIS HALL Head of Quality 1 Nov 2012 CONTACT US Halfords Ltd, B98 0DE. Visit us at Manufactured by Changshu Tongrun Auto Accessory Co. Ltd Jiangsu China

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