Ice House Axle OEM INSTALLATION MANUAL

Transcription

1 Ice House xle OEM INSTLLTION MNUL

2 TLE OF CONTENTS System Information 2 Tools required 2 Hardware Required 2 Grease Specifications 2 Prior to Installation 3 Installation 4 Maintenance Schedule 8 Notes 9 System Information This manual will detail the procedure for the installation of an ice house axle. Moving parts can pinch, crush or cut. Keep clear and use caution. Tools required Floor jack Jack stands Multi-purpose grease (see grease specs below for more information) Ratchet and standard socket set Grease gun Hardware Required Roadside P Kit Curbside P Kit Roadside xle ssembly Curbside xle ssembly Grease Specifications LCI recommends a NLGI # 2 grade lithium complex EP grease for all applications contained within this manual. molybdenum-based grease is preferred. Do not mix lithium, calcium, sodium or barium complex greases. Chemical compatibility problems may occur. If you are changing from one chemical grease to another, be sure all old grease is removed prior to applying new grease. If the old grease is not removed completely, chemical compatibility problems may result in component failure or damage. lways wear eye protection when servicing the axle, brakes, hubs, springs and wheels. Failure to wear eye protection may result in serious injury. Rev: Page 2 Ice House xle OEM Installation

3 Prior to Installation 1. Lift frame according to manufacturer's requirements. Support with appropriately weight-rated jack stands. Lift unit by the frame and never the axle or suspension. Do not go under the unit unless it is properly supported by jack stands. Unsupported units can fall causing death or serious injury. 2. efore axle install, grease the pivot shaft (Fig. 1) with lithium-based multipurpose grease. Enough grease should be used to leave a thin film on the pivot shaft. Fig. 1 Rev: Page 3 Ice House xle OEM Installation

4 Installation 1. Install a bronze wear washer (Fig. 2) onto the pivot shaft (Fig. 2). fter installing the bronze wear washer, install the axle assembly (Fig. 2C) onto the pivot shaft (Fig. 2). Fig. 2 C 2. Support the axle assembly with an appropriately weight-rated floor jack. Ensure the rear spring eye (Fig. 3) is above the hanger (Fig. 3). Fig. 3 Rev: Page 4 Ice House xle OEM Installation

5 3. Install the second brass wear washer (Fig. 4) and collar (Fig. 4C) onto the pivot shaft (Fig. 4). 4. Install a 3/8-16 x 3 1/2" nut (Fig. 5) and bolt (Fig. 5). The nut should be on the front side away from the tire and the head of the bolt near the tire (Fig. 5). Tighten to 25 lb-ft of torque. Fig. 4 Fig. 5 C 5. Dry fit the shackle link assembly to the frame. The scallop in the shackle assembly (Fig. 6) should be facing the rear of the coach and the square bracket (Fig. 6) facing outward. Fig. 6 Shackle Link ssembly Rev: Page 5 Ice House xle OEM Installation

6 6. Dry fit (2) washers on the inside of each side of the shackle link (Fig. 7). Install a 9/16-18 x 3.5" bolt (Fig. 7C) in the top of the top link assembly and the rear spring eye (Fig. 7). Tighten the 9/16" nut (Fig. 7) to 30 lb-ft of torque Fig. 7 C 7. Install the hitch pin (Fig. 8) in the lower hole of shackle link assembly and through the frame hanger. Install the hair pin clip (Fig. 8) into the hitch pin between the shackle and square bracket (Fig. 8). Fig. 8 Rev: Page 6 Ice House xle OEM Installation

7 8. Use a grease gun to grease the zerk (Fig. 9) located on the front pivot tube. Note: 80 milliliters or 3/8 of a cup of lithium-based multipurpose grease should be used on each side of the coach. Fig Repeat the installation procedure for the opposite side of the coach Rev: Page 7 Ice House xle OEM Installation

8 Maintenance Schedule Item Function Required Weekly 3 Months / 3,000 Miles 6 Months / 6,000 Miles 12 Months / 12,000 Miles rakes reakaway System rake djustment rake Magnets rake Linings rake Controller Trailer rake Wiring Hub/Drum Wheel earing Seals Springs Suspension Parts Hangers Wheel Nuts and olts Wheels Tire Inflation Pressure Tire Condition Pivot Shaft Test that they are operational. Check battery charge and switch operation. djust to proper operating clearance. Inspect for wear and current draw. Inspect for wear or contamination. Check for correct amperage and modulation. Inspect wiring for bare spots, fray, etc. Inspect for abnormal wear or scoring. Inspect for corrosion or wear. Clean and repack. Inspect for leakage. Replace if removed. Inspect for wear, loss of arch. Inspect for bending, loose fasteners, wear. Inspect welds. Tighten to specified torque values. Inspect for cracks, dents, or distortion. Inflate tires to mfg's. specifications. Inspect for cuts, wear, bulging, etc. pply grease through grease zerk (see grease specifications on page 2). t Every Use t Every Use Rev: Page 8 Ice House xle OEM Installation

9 Notes Rev: Page 9 Ice House xle OEM Installation

10 The contents of this manual are proprietary and copyright protected by Lippert Components, Inc. ( LCI ). LCI prohibits the copying or dissemination of portions of this manual unless prior written consent from an authorized LCI representative has been provided. ny unauthorized use shall void any applicable warranty. The information contained in this manual is subject to change without notice and at the sole discretion of LCI. Revised editions are available for free download from Please recycle all obsolete materials. For all concerns or questions, please contact Lippert Components, Inc. Ph: (574) Web: ww.lci1.com customerservice@lci1.com Rev: Page 10 Ice House xle OEM Installation