(L 70 ) 3000K / 4000K / 5000K 12 50,000 50, K / 4000K / 5000K 15 50, K / 4000K / 5000K 18 50,000
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1 Applicable Cooler Door Models: WATTS (NOMINAL) MODEL LIFE (L 70 ) DIMENSIONS (L x W x H) Nom CCT 9 36RDLxx 3ft x 1in x ¾ H 12 48RDLxx 4ft x 1in x ¾ H 15 60RDLxx 5ft x 1in x ¾ H 18 72RDLxx 6ft x 1in x ¾ H *Delivered output is dependent on CCT and driver used. Contact MaxLite for confirmed performance of your fixture. NOTICE: Nominal 24VDC class 2 System. The total wattage of all light bars combined to run on a single UL certified LED driver cannot exceed 80% of the power supply rated wattage not to exceed 100 watt. Fixture Details: REMOVE EXISTING FLUORESCENT LIGHTING a.) Remove product from the merchandiser and store at appropriate product temperature b.) Turn the light switch to off. The switch is located inside the case on the door mullion. c.) Lock out and tag out the circuit breaker for the lighting circuit of the case where the LED lighting fixtures are being installed. d.) Remove appropriate bumpers and front panels to access the electrical wireway, then remove wireway cover. Use a VOLTMETER to verify there is not voltage at the ballasts. e.) Remove and discard the lenses covering the fluorescent tubes (if any) f.) Remove the fluorescent tubes g.) Remove lamp holders, but retain the wiring inplace to connect the driver and LED fixture WARNING - LOCK OUT/ TAG OUT To avoid serious injury or death from electrical shock, always disconnect the electrical power at the main disconnect when servicing or replacing any electrical component. This includes, but not limited to, such items as doors, lights, fans, heaters, and thermostats. Page: 1
2 Operating Instructions MaxLite RDL Cooler Door Retrofit Fixture Wiring Diagram NOTICE: Nominal 24VDC class 2 System. The total wattage of all light bars combined to run on a single UL certified LED driver cannot exceed 80% of the power supply rated wattage not to exceed 100 watt. Page: 2
3 Please take note of the following important points concerning your Cooler Door fixture: WARNING - To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or other sharp objects. Do not tighten fasteners more than 1 lbs. of torque IMPORTANT! Only those open holes indicated in photographs and/or drawings may be made or altered as a result of kit installation. Do not leave any other open holes in an enclosure of wiring or electrical components CAUTION Prior to drilling make sure that there are no existing components inside the mullions in the areas marked off for the designated holes. Do NOT use a self drilling screw. The composite mullion will be damaged and the screw will not properly secure the mounting clip to the mullion. CAUTION Fluorescent lamps contain mercury vapor. Mercury exposure at high levels can harm the brain, heart, lungs, kidneys, and immune system of people of all ages. Do not break or puncture the fluorescent lamps. Dispose of, or store, all fluorescent lamps in accordance with Federal (40 CFR 273), State, and local hazardous waste requirements. Refer to: ANSI Z535.5 DEFINITIONS: DANGER Indicate[s] a hazardous situation which, if not avoided, will result in death or serious injury. WARNING Indicate[s] a hazardous situation which, if not avoided, could result in death or serious injury. CAUTION Indicate[s] a hazardous situation which, if not avoided, could result in minor or moderate injury NOTICE Not related to personal injury - Indicate[s} situations, which if not avoided, could result in damage to equipment Fluorescent Lamp Disposal: The United States Environmental Protection Agency has information regarding environmentally-safe fluorescent lamp waste management programs. On the Net: EPA Web Site: lamps/recycle.htm Page: 3
4 CONNECT LED POWER SUPPLY a.) Remove Ballast(s) from the mullion(s) or electrical wireway. Walk-in ballasts are located at the top of the doors. Reach-in power supplies are located at the bottom of the doors. b.) Mount the LED power supply in the mullion or wireway near where the ballast was located to re-use wiring. If mounting power supply in mullion, trial fit the mullion cover before permanently mounting the power supply. Power supply has a 120V 50/60 Hz input and a 24V DC output. c.) Follow appropriate wiring diagram on the following pages. Connect the original load and neutral wires to LED power supply input wires (black and white wires) and secure with approved wiring nuts. All wiring from the LEDs is to feed to the wireway through existing wireway electrical knockout holes. All connections should be made in the wireway as shown in the photo at left. Add holes only as needed. Remove Ballast & Install Power Supply (Typical Installation) DO NOT LEAVE ANY EXPOSED WIRE NUTS OR CONNECTORS. RETROFIT LED FIXTURES HAVE LONG WIRING. FISH NEW WIRING THROUGH MULLION USING EXISTING BALLAST WIRING. CAUTION Ensure that all connection points are sealed for damp location using the appropriate method per the NEC or local electrical code. d.) Connect the LED power supply output wires (red and blue wires) to wiring from previously connected fluorescent lamp-holders. LED light fixtures are not polarity sensitive. e.) Additional wiring may be needed to connect the power supply to existing wiring in the wireway. Use conductors of proper size and rating. f.) Ground power supply by either 1) using the green ground wire, if provided with the power supply. 2) Directly by attaching a green wire with screws to both the refrigerator raceway and power supply case, or 3) electrically bonded by fasteners holding the power supply to the raceway. g.) Replace the cover of LED driver compartment and all wiring connection. Page: 4
5 SHIPPING AND DAMAGE All equipment should be thoroughly examined for shipping damage before and during unloading. This equipment has been carefully inspected at our factory. Any claim for loss or damage must be made to the carrier. The carrier will provide any necessary inspection reports and/or claim forms APPARTENT LOSS OR DAMAGE If there is an obvious loss or damage, it must be noted on the freight bill or express receipt and signed by the carrier s agent; otherwise, carrier may refuse claim. CONCEALED LOSS OR DAMAGE When loss or damage is not apparent until after equipment is uncrated, retain all packing materials and submit a written request to the carrier for inspection, within 15 days. MISSING PARTS Every effort is made to ship all parts for the kit. The MaxLite Service Center can be reached by calling: Or ing: info@maxlite.com Page: 5
6 Warranty LIMITED WARRANTY FOR CERTAIN MAXLITE LED LIGHTING FIXTURES, SPECIFICALLY LED TROFFERS; TROFFER RETROFITS; PANEL LUMINAIRES; DOWNLIGHTS; HIGH BAY; WRAP AND VAPOR TIGHT; PLUG & PLAY LIGHT BARS; EXIT SIGNS. This limited warranty is provided by the MaxLite company described below ("Seller") to you as the original purchaser of the LED lighting product that is identified on Seller's invoice reflecting its original purchase (the "Product"). The Seller is the MaxLite Company identified as such on the invoice. This limited warranty may be transferred to subsequent purchasers of the Product, provided that such Product is resold in new condition and in its original packaging. Seller warrants that the Product, when delivered in new condition and in its original packaging, will be free of defects in material and workmanship for a period of FIVE (5) YEARS from the date of original purchase or the number of hours used has not exceeded the L70 life stated for each LED fixture. The determination of whether the Product is defective shall be made by Seller in its sole discretion with consideration given to the overall performance of the Product. A Product shall not be considered defective solely as a result of the failure of individual LED components to emit light if the number of inoperable components is less than 10% of the total number of LED components in the Product. If Seller determines the Product is defective, Seller will elect, in its sole discretion, to refund you the purchase price of the Product, repair the Product or replace the Product. This limited warranty does not apply to loss or damage to the Product caused by: negligence; abuse; misuse; mishandling; improper installation, storage or maintenance; damage due to fire or acts of God; vandalism; civil disturbances; power surges; improper power supply; electrical current fluctuations; corrosive environment installations; induced vibration; harmonic oscillation or resonance associated with movement of air currents around the Product; alteration; accident; failure to follow installation, operating, maintenance or environmental instructions prescribed by Seller or applicable electrical codes; or improper service of the Product performed by someone other than Seller or its authorized service provider. This limited warranty excludes field labor and service charges related to the repair or replacement of the Product. THIS LIMITED WARRANTY IS VOID IF THE PRODUCT IS NOT USED FOR THE PURPOSE FOR WHICH IT IS DESIGNED. Seller reserves the right to utilize new, reconditioned, refurbished, repaired or remanufactured products or parts in the warranty repair or replacement process. Such products and parts will be comparable in function and performance to an original product or part, as determined by Seller in its sole discretion, and warranted for the remainder of the original warranty period. In order to make a warranty claim, you must notify Seller in writing within sixty (60) days after your discovery of the defect, provide proof of purchase such as the invoice and comply with Seller's other warranty requirements. Upon receiving that notice, Seller may require you to promptly return the Product to Seller, or its authorized service provider, freight prepaid. Your warranty claim should be addressed to MaxLite, Inc., 12 York Ave. West Caldwell NJ This limited warranty only applies to specified LED fixtures. Backup batteries, photocells and other fixture accessories can be found at THE FOREGOING WARRANTY PROVISIONS ARE EXCLUSIVE AND ARE GIVEN AND ACCEPTED IN LIEU OF ANY AND ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING WITHOUT LIMITATION ANY WARRANTY AGAINST INFRINGEMENT AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL SELLER BE LIABLE FOR INCIDENTAL, COMPENSATORY, CONSEQUENTIAL, INDIRECT, SPECIAL OR OTHER DAMAGES. SELLER'S AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PRODUCT SHALL IN ANY EVENT BE LIMITED TO THE MONIES PAID TO SELLER FOR THAT DEFECTIVE PRODUCT. This warranty is effective for purchases of Product on or after the effective date set forth below. Seller reserves the right to modify this warranty from time to time. Any modification of this warranty shall be effective for all orders placed with Seller on or after the effective date of such revised warranty. Effective Date: June 13, 2014 Page: 6
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