Line Trimmer Lower Shaft Safety Guard

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1 WHAT S IN THE BOX PETROL LINE TRIMMER 25.4CC 2 Stroke INSTRUCTION MANUAL SPECIFICATIONS Engine: Power Output: Fuel & Oil Mix: 40:1 Fuel Tank Capacity: 0.45L Max. No Load Speed: Cutting Width: Weight: ozito.com.au 25.4cc 2-stroke 0.75kW (1HP) 7500/min 380mm 5.7kg Line Trimmer Lower Shaft Handle Assembly Line and Spool Spark Plug Wrench Safety Guard Shaft Screw Spool Key Spanner Fuel Mixture Bottle Shoulder Strap 1 PLT-380

2 KNOW YOUR PRODUCT ASSEMBLY PETROL LINE TRIMMER 1 Strap fastening eyelet 2 Recoil starter 3 Spark plug boot 4 Choke lever 5 Air filter housing cover 6 Fuel tank 7 Throttle lock-off 8 Throttle lever 9 Ignition switch 10 Upper shaft 11 Forward handle 12 Shaft connecting piece 13 Shaft screw 14 Lower shaft 15 Fuel pump primer 16 Safety guard 17 Spool retainer screw 18 Spool 19 Line cutter blade ASSEMBLING THE TRIMMER WARNING! DO NOT START THE ENGINE UNTIL THE LINE TRIMMER IS FULLY ASSEMBLED. Assembly of the long handle 1. Remove the transport guard cap from the lower shaft. 2. Carefully slide the lower shaft into the connecting piece on the upper shaft. When doing so, take care to ensure that the drive shafts on the inside slide into each other (turn the shafts gently, if required) and that the lock on the lower shaft latches securely into the connecting piece. 3. Insert the shaft screw into the connecting piece and tighten. 4. To dismantle, proceed in reverse order. Fitting the safety guard 1. Slide the safety guard onto the bottom of the lower shaft Screw the safety guard tightly in position using the screw and locknut supplied. ACCESSORIES 20 Spark plug wrench 21 Open ended spanner 22 Fuel mixture bottle 23 Shoulder strap 24 Spool changing key Line cutter protector The line trimmer is fitted with a protection cover on the safety guard line cutter. This cover must be removed before operating as the line will not be trimmed to the correct length while it is still fitted. 1 ONLINE MANUAL Scan this QR Code with your mobile device to take you to the online manual.

3 2. FORWARD HANDLE AND SPOOL IMPORTANT: THE SAFETY GUARD MUST BE FITTED BEFORE YOU WORK WITH THE CUTTING LINE. Fitting the forward handle 1. With the supplied spanner, remove the nut and the fastening screw from the forward handle. 2. Clip the forward handle onto the upper shaft. 3. SHOULDER STRAP Fitting the shoulder strap The shoulder strap is intended to help you work safely and ergonomically with the petrol line trimmer. Hook the shoulder strap into the fastening eyelet. Check that all moving parts move smoothly before you start using the machine. Check that all screws are securely fastened and also check all the safety devices. Setting the cutting height 1. Slip the shoulder strap over your shoulder. 3. Insert the fastening screw through the forward handle and then screw it securely into the nut and tighten. 2. Set the length of the shoulder strap in such a way that the cutting head runs parallel to the ground. In order to establish the optimum length of the shoulder strap, you should then make a few swinging movements without starting the engine. Fitting the spool 1. Insert the spool assembly onto the end of the drive shaft. 2. Screw the retainer screw into the end of the drive shaft in a clockwise direction. WARNING! ALWAYS USE THE STRAP WHEN WORKING WITH THE LINE TRIMMER. ATTACH THE STRAP AS SOON AS YOU HAVE STARTED THE ENGINE AND IT IS RUNNING IN IDLE MODE. SWITCH OFF THE ENGINE BEFORE YOU TAKE OFF THE SHOULDER STRAP. WARNING! DO NOT USE ANY KIND OF METAL WIRE OR METAL WIRE ENCASED IN PLASTIC IN THE LINE SPOOL. THIS MAY CAUSE SERIOUS INJURIES TO THE USER AND WILL VOID THE WARRANTY. 3. The spool comes locked inside its cover. Unlock the spool from the spool cover by applying downward pressure and turning the spool slightly, it should spring out of its locked position.

4 SETUP & PREPARATION OPERATION 4. FUEL & OIL 5. STARTING & STOPPING WARNING! BE SURE TO STOP THE ENGINE BEFORE REFUELLING. DO NOT SMOKE WHILE REFUELLING. MOVE AT LEAST 3M AWAY FROM THE FUELLING POINT BEFORE STARTING THE MOTOR. Motor fuel: mix at 40:1 fuel to oil ratio NOTE: Only use oil that is expressly labelled for use with air-cooled 2-stroke engines. NOTE: Always transport and store fuels in an approved container (supplied bottle is for mixing only). 1. Fill with unleaded petrol (91 octane) up to fuel line (roughly 585ml). 585ml Regular 585ml Unleaded Regular Unleaded Pre-startup checks 1. Ensure that the safety guard, shaft and forward handle are fitted and are secure. 2. Make sure that the carry strap is connected and adjusted to the correct height 3. Ensure that there is sufficient fuel/oil mix in the tank before starting the engine. NOTE: Before starting up the line trimmer remove the line cutter transport cover from the line cutter. Starting the engine when COLD The line trimmer is fitted with a clutch that will allow the engine to idle without the attachment turning. This prevents injuries while starting the engine. 1. Set the line trimmer down on a hard, level surface. x10 2. Add 2-stroke oil up to oil line (roughly 15ml). Shake sufficiently for a thorough mix. 3. Fill the fuel tank up to the filler neck with the fuel mix. Fuel tank capacity: 450ml 4. Fasten the fuel tank cap and clean any spillage. 15ml 15ml 2. Press the fuel pump (primer) 10 times. 4. Set the choke lever to on position. 5 Hold the line trimmer firmly and pull out the recoil starter until you feel it start to resist. Pull firmly on the recoil starter 4 times. The line trimmer should start. 3. Move the Ignition switch to I. x4 6. Once the engine has started, move the choke lever immediately to (choke off) and allow the line trimmer to warm up for approx. 10 seconds. WARNING! NEVER ATTEMPT TO FUEL THE LINE TRIMMER IF THE FUEL SYSTEM COMPONENTS ARE DAMAGED OR ARE LEAKING. WARNING! ALLOW THE ENGINE TO COOL BEFORE FUELLING. NEVER ATTEMPT TO REFUEL THE ENGINE WHILE IT IS WARM OR STILL RUNNING. WARNING! NEVER PLACE FLAMMABLE MATERIAL CLOSE TO THE ENGINE MUFFLER. 7. Now depress the throttle lock and throttle lever to run the line trimmer. 8. If the engine does not start up, repeat steps 4-6 above. If after a few attempts it does not start, turn the choke off to prevent flooding and try pulling the recoil starter firmly.

5 APPLICATIONS 6. CUTTING METHODS Starting the engine when WARM (If the line trimmer has not been switched off for more than minutes) 1. Leave the choke in the run (choke off) position. Set the line trimmer down on a hard, level surface. 2. Move the Ignition switch to I 3. Hold the line trimmer firmly and pull out the recoil starter until you feel it start to resist. Pull firmly on the recoil starter. The line trimmer should start after 1-2 tugs. If the line trimmer does not start after 6 pulls, repeat steps 1 6 of the procedure for Starting the engine when COLD. Switching off the engine Emergency Stop procedure: If it becomes necessary to stop the line trimmer immediately, set the Ignition switch to STOP. Normal procedure: x2 Let go of the throttle lever and wait until the engine has changed to idling speed. Then set the Ignition switch to STOP. Extending the cutting line To extend the cutting line, run the engine at full speed and tap the line spool on the ground. This will automatically extend the line. The line cutter on the safety guard will cut the line to the appropriate length. Trimming Swing the trimmer from side to side in a scything motion. Always keep the line spool parallel to the ground. Check the site and decide what cutting height you require. Guide and hold the line spool at the required height to ensure that you cut evenly. Low trimming and mowing For mowing, you want to cut all the vegetation down to the ground. To do this, set the line spool at an angle of 30 to the right. Place the handle in the required position. Remember the increased risk of injury to the user, watchers and animals and the danger of damaging other items due to objects (for example stones) being thrown out. Always cut away from yourself. Never draw the trimmer towards yourself. Cutting along fences/foundations When cutting, approach wire mesh fences, natural stone walls and foundations slowly so that you can cut close to them without striking the obstacle with the line. If, for example, the line strikes stones, stone walls or foundations, it will wear or fray. If the line strikes wire fencing it will break. Trimming around trees 30 WARNING! TAKE EXTREME CARE DURING MOWING WORK. WHEN DOING SUCH WORK KEEP A DISTANCE OF 30 METERS BETWEEN YOURSELF AND OTHER PEOPLE OR ANIMALS. When trimming around tree trunks, approach slowly so that the line does not strike the bark. Walk around the tree, cutting from left to right. Approach grass or weeds with the tip of the line and tilt the cutting head forwards slightly. WARNING! DO NOT REMOVE ANY OBJECTS FROM FOOTPATHS, ETC. USING THE LINE TRIMMER. THE LINE TRIMMER IS A POWERFUL TOOL AND CAN THROW SMALL STONES AND OTHER OBJECTS A DISTANCE OF 15 METERS OR MORE, CAUSING INJURIES AND DAMAGE TO CARS, HOUSES AND WINDOWS. NOTE: Do not hit the spool on concrete or hard surfaces as this may result in damage to the spool or cutting head. If the line does not feed check that the line is not jammed. PLT-380

6 MAINTENANCE 7. LINE REPLACEMENT WARNING! BEFORE CLEANING YOUR LINE TRIMMER OR CARRYING OUT ANY MAINTENANCE PROCEDURE, MAKE SURE THAT THE ENGINE IS OFF AND IS COOL. DISCONNECT THE SPARK PLUG TO PREVENT ACCIDENTAL STARTING Note: T he line spool includes Ø2mm x 400mm general purpose line. Replacing the cutting line 1. Unscrew the spool retainer screw in a counterclockwise direction and remove. If this proves difficult to do by hand, you can use the supplied spool key 2. Remove the spool and the spring from the spindle. Remove the remaining cutting line from the spool. 3. Hold the two halves of a new cutting line together in the middle and place the loop in one of the slots on the spool divider. 8. GENERAL MAINTENANCE IMPORTANT: REMOVE ALL GRASS AND WEED REMAINS AT REGULAR INTERVALS TO PREVENT THE SHAFT TUBE OVERHEATING. GRASS AND WEED REMAINS BECOME TRAPPED UNDER THE SAFETY GUARD, AND THEY PREVENT THE SHAFT TUBE RECEIVING ADEQUATE VENTILATION. Servicing the air filter Soiled air filters reduce the engine output by starving air to the carburettor. Regular checks are therefore essential. The air filter should be checked after every 25 hours of use and cleaned if necessary. If the air contains a lot of dust, the air filter should be checked more frequently. 1. R emove the air filter cover by pressing the tab at the top and lifting the cover off. 2. R emove the air filter and clean it by tapping or blowing it. IMPORTANT: NEVER CLEAN THE AIR FILTER WITH PETROL OR INFLAMMABLE SOLVENTS. 3. Assemble in reverse order. 4. Wind the line with tension in a clockwise direction, with the two halves being separated by the spool divider. Wind up all of the line down to the last 15cm of each end. Maintenance of the spark plug 5. Fasten each of the ends of the line in a slot on the opposite sides of the spool. 1. Pull off the spark boot plug. 0.6mm 6. Fit the spring on the underside of the spool and thread each of the ends of the line through one of the eyelets in the spool holder. 7. Insert the spool in the spool holder. Make sure that the spring slides over the spindle and does not get stuck. 8. Press the spool into the spool holder with your hand and use your other hand to fasten the retainer knob tightly. 9. Give each end of the line a strong pull to pull the line out of the slots. 10. Cut off all excess line to reduce it to approx. 13 cm. This will reduce the load on the engine when starting up and warming up. 2. Remove the spark plug with the supplied spark plug wrench. 3. Check the spark plug for dirt and grime after 10 hours of operation and if necessary clean it with a copper wire brush. 0.6mm 0.6mm Spark plug sparking gap = 0.6mm. Thereafter service the spark plug after every 50 hours of operation. 4. Assemble in reverse order. Sharpening the line cutter 1. T he safety guard line cutter can become blunt over time. When you notice this, undo the two screws holding the line cutter to the safety guard. 2. Clamp the line cutter in a vise. Sharpen the cutter with a flat file and make sure that the angle of the cutting edge is not altered in the process. File in one direction only. 0.6mm

7 DESCRIPTION OF SYMBOLS cc Cubic Centimeters no No load speed /min Revolutions or reciprocation per minute Cleaning We recommend that you clean the device each time that you have finished using it, with a moist cloth and some soft soap. Do not use cleaning agents or solvents; these could attack the plastic parts of the line trimmer. Ensure that no water seeps into the device. Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible. db Decibel level Read the manual prior to use Wear safety boots Wear safety gloves Warning Electrical Emissions Comformity (EMC) Do not expose to rain Wear safety glasses Wear muffs Extremely hot surface. Storage (long term) In order to avoid deposits forming on the interior of the carburettor, follow these instructions: 1. Carry out all of the maintenance work and drain the fuel out of the tank. 2. When the fuel has been drained, start the engine and allow it to run at idling speed until it stops. This will clean the remainder of the fuel out of the carburettor. 3. Leave the machine to cool (approx. 5 minutes). 4. Remove the spark plug. 5. Place a teaspoon full of 2-stroke engine oil into the combustion chamber. Pull the recoil starter several times carefully to wet the internal components with the oil. Fit the spark plug again. 6. Store the machine in a cold, dry place where it is out of the reach of ignition sources and inflammable substances. 40:1 Fuel Oil mix ratio Thrown objects can cause severe injury. Keep bystanders away Pull recoil starter to start motor Choke control on 110 Sound pressure level Keep bystanders away Do not smoke. Don t use metal blades Choke control off TROUBLESHOOTING FAULT POSSIBLE CAUSES TROUBLESHOOTING The machine does not start. Correct starting procedure not followed. Dirty or old fuel mix. Follow the instructions for starting. Replace with clean fuel mix. SPARE PARTS Dirty spark plug. Clean the spark plug and adjust the electrode gap or fit a new spark plug. Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse. For further information, or any parts not listed here, visit or contact Ozito customer service Australia New Zealand enquires@ozito.com.au The machine starts but does not develop its full output. The engine does not run smoothly Incorrect carburettor setting. Incorrect choke lever setting. Dirty or clogged air filter. Incorrect carburettor setting. Incorrect electrode gap on the spark plug. Incorrect carburettor setting. Contact an authorized customer service outlet. Set choke lever to Clean the air filter. Contact an authorized customer service outlet. Clean the spark plug and adjust the electrode gap or fit a new spark plug. Contact an authorized customer service outlet. CARING FOR THE ENVIRONMENT Engine smokes excessively Incorrect fuel mix. Incorrect carburettor setting Use 40 parts fuel to 1 part oil mix. Contact an authorized customer service outlet. Tools that are no longer usable should not be disposed of with household waste but in an environmentally friendly way. Please recycle where facilities exist. Check with your local council authority for recycling advice. Recycling packaging reduces the need for landfill and raw materials. Reuse of recycled material decreases pollution in the environment. Please recycle packaging where facilities exist. Check with your local council authority for recycling advice.

8 SAFETY INSTRUCTIONS Read the whole manual carefully and make sure you know how to switch the tool off in an emergency, before operating the tool. Save these instructions and other documents supplied with this tool for future reference. WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save these instructions RISK OF EXPLOSION OR FIRE What can happen: Spilled petrol and its vapours can become ignited from cigarette sparks, electrical arcing, exhaust gases and hot engine components such as the muffler. Heat will expand fuel in the tank which could result in a fire. Operating the tool in an explosive environment could result in a fire. Muffler exhaust heat can damage painted surfaces, melt any materials sensitive to heat (such as siding plastic, rubber or vinyl) and damage live plants. Keep hot tool away from other objects. Improperly stored fuel could lead to accidental ignition. Fuel improperly secured could get into the hands of children or other unqualified persons. How to prevent it: Shut off engine and allow it to cool before adding fuel to the tank. Use care when filling the tank to avoid spilling fuel. Move tool away from fuelling area before starting engine. Keep maximum fuel level 20mm below top of tank to allow for expansion. Operate and refuel in well ventilated areas free from obstructions. Store fuel in a approved container (AS/NZS ) for petrol. Store in a secure location away from the work area. Make sure the container is clearly marked fuel. RISK TO BREATHING What can happen: Breathing exhaust fumes can cause serious injury or death. How to prevent it: Operate tool in a well ventilated area. Avoid enclosed areas. Never operate unit in a location occupied by other people or animals. SAVE THESE INSTRUCTIONS 1) Work area a) Keep work area clean and well lit. Cluttered and dark areas invite accidents. b) Do not operate petrol tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a petrol tool. Distractions can cause you to lose control. 2) Personal safety a) Stay alert, watch what you are doing and use common sense when operating a petrol tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use safety equipment. Always wear eye protection. Safety equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Remove any adjusting key or wrench before turning the tool on. A wrench or a key that is left attached to a rotating part of the petrol tool may result in personal injury. d) Do not overreach. Keep proper footing and balance at all times. This enables better control of the petrol tool in unexpected situations. e) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. f) If devices are provided for the connection of dust extraction and collection facilities ensure that these are connected and properly used. Use of these devices can reduce dust-related hazards. 3) Petrol tool use and care a) Do not force the petrol tool. Use the correct petrol tool for your application. The correct petrol tool will do the job better and safer at the rate for which it was designed. b) Do not use the petrol tool if the switch does not turn it on and off. Any petrol tool that cannot be controlled with the switch is dangerous and must be repaired. c) Turn tool off completely before making any adjustments, changing accessories, or storing petrol tools. Such preventive safety measures reduce the risk of starting the petrol tool accidentally. Hair can be caught in moving parts. d) Store idle petrol tools out of the reach of children and do not allow persons unfamiliar with the petrol tool or these instructions to operate the petrol tool. Petrol tools are dangerous in the hands of untrained users. e) Maintain petrol tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the petrol tool s operation. If damaged, have the petrol tool repaired before use. Many accidents are caused by poorly maintained petrol tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the petrol tool, accessories and tool bits etc., In accordance with these instructions and in the manner intended for the particular type of petrol tool, taking into account the working conditions and the work to be performed. Use of the petrol tool for operations different from intended could result in a hazardous situation. h) This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. i) Children should be supervised to ensure that they do not play with the appliance. 4) Service a) Have your petrol tool serviced by a qualified repair personnel using only identical replacement parts. This will ensure that the safety of the petrol tool is maintained. SAFETY INSTRUCTIONS FOR PETROL LINE TRIMMERS This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. Never allow children or people unfamiliar with these instructions to use the line trimmer. Avoid using the line trimmer, while people, especially children or pets, are nearby. Use the line trimmer only in daylight or good artificial light. Never operate the line trimmer with damaged guards or without guards in place. Switch on the line trimmer only when the hands and feet are away from the cutting head. Use only the manufacturer s recommended replacement parts and accessories. Disconnect the spark plug from the line trimmer before carrying out maintenance or cleaning work. Inspect and maintain the line trimmer regularly. Have the line trimmer repaired only by an authorized repairer. Take care against injury from the blade(s) fitted for trimming the cutting line length. After extending new cutting line, always return the line trimmer to its normal operating position before switching on. Do not operate in a hazardous location. Such areas include where there is a risk of explosion of petrol fumes, leaking gas or explosive dust. Do not operate in a confined area. Exhaust gases, smoke or fumes could reach dangerous concentrations. Protect your tool. This line trimmer is NOT WEATHERPROOF and should not be exposed to direct sunlight, high ambient temperature and damp, wet or high humidity conditions. Do not smoke while refuelling. This is potentially dangerous as it may ignite the fuel and cause an explosion. Take care not to spill fuel. When refuelling the line trimmer ensure that the motor has been switched off. Prevent the spilling of fuel as this may also ignite with the hot motor. Never refuel whilst the engine running. When not in use, store the line trimmer out of the reach of children. Face the cutting head away from yourself, other people and animals,especially during operation. Disconnect the spark plug when changing spools or clearing grass from under the guard. Disconnect the spark plug from the line trimmer before making any adjustments. Use both handles. Keep ventilation openings clear of debris. Keep handles dry, clean and free of oil and grease. Keep your distance. The line trimmer emits exhaust fumes. Ensure bystanders keep a safe distance. Ensure you use oil-mix fuel. Ensure that you mix 40 parts unleaded fuel to 1 part 2-stroke oil. If not, the engine will overheat and cause damage to your line trimmer. When using the trimmer, stones, pieces of metal and other objects can be thrown out at high speed by the blade. The tool and guard are designed to reduce the danger. However, the following special precautions should be taken: - Wear safety glasses or other eye protection, gloves, long pants and suitable footwear. - Make sure that other people and pets are at least 5 metres away. Never reach underneath the line trimmer (the cutting line area) until it has completely stopped and the power has been disconnected. WARNING! When servicing, use only identical replacement parts. Use of any other parts may create a hazard or cause product damage. To ensure safety and reliability, all repairs should be performed by a qualified service technician. WARNING! This appliance is not intended for use by young or infirm persons unless supervised by a responsible person to ensure that they can use the appliance safely. Young children should be supervised to ensure that they do not play with the appliance.

9 WARRANTY IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE: Australia New Zealand TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE. The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law. Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure. Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above. 1 YEAR WARRANTY Your product is guaranteed for a period of 12 months from the original date of purchase. If a product is defective it will be repaired in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: filters, spark plugs, line spools and included accessories. WARNING The following actions will result in the warranty being void. Professional, Industrial or high frequency use. If the tool shows signs of damage or defects caused by or resulting from abuse, accidents or alterations. Failure to perform maintenance as set out within the instruction manual. If the tool is disassembled or tampered with in any way. OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia

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