Flue Gas Analyzer IMR 1100F

Transcription

1 Flue Gas Analyzer IMR Environmental Equipment. Inc Central Ave. St. Petersburg Florida Tel: Fax User Manual

2 INTRODUCTION 3 SAFETY INSTRUCTIONS 3 1 GENERAL IMPORTANT NOTES ON OPERATION OF THE METER 3 2 DESCRRIPTION OVERVIEW WITH TECHNICAL DATA CONNECTORS GAS Nipple (Gas sampling probe) POWER SUPPLY / BATTERY CONTROLS 6 3 OPERATION TURNING MEASURE PRINT IR-Printer A740 (optional) SAVE STORED MEASUREMENTS LIGHTING DATE / TIME OFF 12 4 BRIEF SUMMARY OF OPERATIONS 13 5 ERROR MESSAGES 14 6 SPARE PARTS & SUPPLIES 14 7 WARRANTY 15 8 DISPOSAL OF WASTE EQUIPMENT 16 9 IMR USA 16 2

3 INTRODUCTION Thank you for purchasing the flue gas analysis computer in. Please read the manual before using the appliance and observe the following safety tips SAFETY INSTRUCTIONS Please observe all instructions that are printed on the product. The analyzer may only be opened and serviced by qualified personnel. When servicing, make sure that the instrument is never repaired standing under pressure. During the warranty period, do not open the device as this would invalidate the warranty. Do not place anything on the unit, in particular, no objects filled with liquids. Liquid must not penetrate into the device; otherwise there is a risk of a short circuit or electric shock. The device must not be used in water. 1 GENERAL The is a sophisticated flue gas analyzer, which for CO measurement on trucks with LPG - combustion engine according to 33 and 37 UVV "Use of Liquid" (BGV D34) can be used. 1.1 IMPORTANT NOTES ON OPERATION OF THE METER A pump sucks the gas through the gas sampling probe and the condensate trap and feeds it to sensor. In the condensate trap is condensed water and deposited in the dust filter fine dust particles. The electrochemical CO sensor is a highly sensitive and selective gas transmitter, which could get damaged by improper handling. For this reason, must never be measured without filter. Drain the condensate trap after each measurement and rinse the device after each measurement with fresh air to the CO sensor indicates less than 15ppm. Also look in the winter time that the machine is warming up before a measurement, so there is no condensation inside the unit. This would result in an incorrect measurement and in damage of the sensor. The device should not be used for a long time, make sure it is stored in a dry place. IMPORTANT INSTRUCTIONS! Annual calibration and maintenance Operating Temperature 10 C to 40 C Storage temperature -20 C to 50 C Never take measurements without filter / condensate trap Empty the condensate trap after each measurement Ventilate the meter with fresh air after each measurement Replacement of the dust filter For defects on the sensor due to condensation or improper handling, no guarantee can be given. 3

4 2 DESCRIPTION 2.1 OVERVIEW WITH TECHNICAL DATA The flue gas analyzer is equipped follows. The adjacent picture shows the the case with infrared printer, gas sampling probe and condensate trap. STANDARD EQUIPMENT Meter in soft case with carrying case Gas sampling probe, curved flexible Rohr 300mm, probe tube 2m Condensate trap with integrated filter Thermal printer ( optional) 3 AA batteries Memory User manual Calibration GAS SENSOR CO Carbon Monoxide Vol. % FEATURES Data memory for 50 measurements OPTIONAL ACCESSORIES Hose Extensions CD100 Gas leak detector for gas-powered trucks SPT1 Smoke tester IMR900 Soot Meter with decimal place INF155 Infrared Thermometer RLD10 Refrigerant Leak Detector DTH51 Hygrometer with IR-Thermometer TECHNICAL SPECIFICATIONS Power Supply 3 x AA Batteries LCD Illuminated Gas sampling probe Flexible Pipe, 300mm Operating -10 C to 50 C Storage Temperature -20 C to 50 C IMR reserves the right to change technical reserves. 4

5 2.2 CONNECTORS GAS Gas inlet nipple (probe tube) GAS Nipple (Gas sampling probe) Before the device can be put into operation, the gas sampling probe must be connected to the analyzer. For this purpose, the tube of the probe is placed on the bag filter and this is then placed on the GAS nipple plugged. The gas sampling probe must not be introduced into the flue gas duct during zeroing. 2.3 POWER SUPPLY / BATTERY The is equipped with 3 x AA cell batteries. These batteries must be charged in a separate charging station. The batteries can be used more than 6 hours. The battery compartment is located on the back. To remove the batteries, first a screw must be loosened to open the flap. Please make sure that changing the batteries in the correct polarity. Rear Battery Compartment 5

6 2.4 CONTROLS GAS-ENTRANCE GAS-EXIT IR-transmission- LED Upon turning on 2 seconds on / off switch SWITCHING from the current CO value to Max value and vice versa ENTER Confirmation key RECALL Up Arrow is as requires at date / time Down Arrow is as requires at date / time Store call the stored measurement or the last calibration date Save Saves the current reading in one of the 50 memory locations Function switch the current measurement for the date / time display Lighting press for 2 seconds to turn on the lights Print prints the current measured value, the stored value or the last calibration measurement 6

7 3 OPERATION 3.1 TURNING ON IMPORTANT NOTE - Before the exhaust gas measurement of motor of the truck must be warm! - There should be no measurement done on a cold engine, as this would distort the measurements and adjustments. Connect as described above, first the gas sampling probe and the small bag filter with the and then turn on the device. For the ON/OFF button for 2 seconds must be pressed. The unit starts with a zero point calibration, and these must be carried out in fresh air. The zero point calibration takes 30 seconds. The meter examines the sensor at this time and all other components. If an error occurs a message is displayed. After a successful zero calibration will take you directly to measure. 3.2 MEASURE IMPORTANT NOTE - The flue gas analysis should be carried out in partial load (neutral). - In accordance with 33 to 37 UVV Use of Liquid (BGV D34) may the CO value when the engine is warm no greater than 0.1 Vol.%(=1000ppm). - If the measured value exceed 0.1 Vol.%, an alarm will sound. Now run the gas sampling probe into the exhaust one, while the probe is fixed to the bracket in the exhaust. Immediately thereafter, the CO value of the burn process appears. IF the readings are stable, it takes about 3 minutes, can be printed or saved measurement. MAXIMUM CO-VALUE (Peak) 7

8 3.3 PRINT The measured values can also be printed on the optional printer. The IR transmitting LED of the meter, which is located on the left side

9 9

10 Printer A740 (optional) Operation Taste 1: On/Off switch Red LED is on when the printer is turned on Taste 2: Contrast yellow = low; Green = normal; Red = high Taste 3: Paper feed Paper exchange Ensure that the paper is loaded properly (Thermal coating!) - Opening the cover - Cut the paper pointed to and run it into the sheet feeder and press the paper feed button while. - Close cover Batteries - 4 x AA Mignon cells - Optional AC-Adapter charges the batteries. Technical specifications Maximum Transmission Distance 45cm Horizontal Transmission Angle +/- 30 Vertical Transmission Angle -10 to +20 Batteries 4 x AA Mignon Cells AC Adapter DC 7V / 1500mA Thermal Paper b = 57mm Operating Conditions 0 50 C / 5-80% RH Storage Temperature -10 C to 60 C 1 0

11 3.4 SAVE 11

12 3.5 STORED MEASUREMENTS 3.6 BACKLIGHT To turn on the backlight, the "FUNC" button for 2 seconds must be pressed. The backlight is switched on and is automatically switched off again after 20 seconds. A small icon also appears on the display. 10

13

14 3.7 DATE / TIME To display the time and date, the FUNC button must be pressed. To make changes, follow these steps: 3.8 OFF IMPORTANT NOTE - Please when removing the probe, make sure that the probe tip can still be hot! - Please empty the condensate trap after each measurement and replace if necessary the dust filter! - Please ventilate the instrument before switching off with fresh air. - The meter can only be turned off if the CO value is less than 15ppm. To turn off the on/off switch and a ventilate cycle begins and the meter turns off automatically after this countdown from. The also turns off automatically after 10 minutes, below 15ppm and no key is pressed in the last 10 minutes. 12

15 4 BRIEF SUMMARY OF OPERATIONS CONDENSATE TRAP BEFORE TURNING INSPECT AND EMPTY! I TASTE 30s Cal Reading CO Switching on: TASTE 2 Hold seconds DANGER: - But gas sampling probe connect not introduce into the exhaust! - Truck must only be measured in operating temperature! - The flue gas analysis should be carried out in partial load / idle! - The CO limit amounts to according to 33 und 37 UVV Use of Liquid" (BGV D34) 0.1Vol.% = 1000ppm! CO-MAX-WORTH ENTER ENTER Display Of Max-Worth Confirmation and back to measuring menu PRINT PRINT SAVE, ENTER, ENTER Select of real Mode (should flash) Confirmation of expression of real Mode Break up - YES Select (should flash) Confirmation and back to measuring menu ENTER, ENTER, ENTER STORE Confirm Selection of stored Confirm Break up YES Confirmation the storing Measurement (number flashes) number select (should be flashing) and back to measuring menu MORE KEYS: General selecting numbers: Calling stored measurements:, - TASTE RECALL-KEY (see INSTRUCTIONS) Changing the display of the measured value to date-time: FUNC-TASTE Lighting switched On: FUNC-BUTTON 2 illumination and hold 2 seconds goes out automatically after 20 seconds. I - Button OFF Please ventilate the instrument before switching off with fresh air! The instrument can only be turned off when the CO-level is below 15ppm! The unit automatically turns off after 10 Minutes if no key is pressed but only if the CO level is below 15ppm. DANGER: When removing the gas sampling probe, make sure that the probe tip is still hot! CONDENSATE TRAP AND FILTER AFTER SWITCHING OFF AND IF NECESSARY. DRAIN OR SWAP! 13

16 5 ERROR MESSAGES The is equipped with a number of Self check to ensure trouble-free operation. If an error is detected, it is displayed. Thereafter, no further measurements should be performed, but the cause of the error will be corrected as soon as possible. ERROR DECLARATION POSSIBLE ERRORS SHOOTING Flo Flow Rate Blocked probe tube Check and fix Err Incorrectly Contaminated dust fine filters Replace filters Defective Pump Back to Service InIt CO CO Sensor could not calibrated Probe during Zeroing in exhaust gas Disconnect the probe and recalibrate Err become flow Abgasstrom Unit has not flushed at last switch Ventilate the machine for 20 minutes with fresh air CO Sensor malfunction Back to Service Lo Battery voltage Battery empty Replace batteries Batt too low ofl CO overflow Measured CO value is too high Remove the probe and ventilate the device with fresh air 6 SPARE PARTS & SUPPLIES Please enter the model and serial number known if you want to order spare parts. DESCRIPTION ARTICLE NO. 10 Filter in a Box Bag house Condensate trap Flexible probe CO-Sensor 0-100,000ppm Soft case Suitcase IR-Printer (A740) Printer paper w=58mm Soot filter Comparative scale Gas output jack

17 Warranty IMR Environmental Equipment, Inc. states the following: IMR hereby grants the following worldwide IMR warranty for an IMR analyzer purchased from an authorized dealer. 1. The IMR warranty shall entitle every IMR customer to demand a free replacement or repair of the defective parts from any IMR dealer authorized for the respective IMR unit. 2. The IMR warranty shall be granted on the factory new unit and shall commence on the date of the delivery of the original IMR unit to the customer. It shall last for a period of twelve months regardless of the type and the intensity of use and regardless of any change of owner, which may occur during this warranty period. 3. The IMR warranty shall refer to absence of faults with respect to the state of the art nature of the sold unit in terms of material and finish. The warranty for all parts fitted during the twelve-month warranty period shall end with the unit warranty. 4. After the establishment of a material or production fault by IMR or the authorized IMR dealer, the faults will be eliminated by means of free repair or replacement. Replaced parts shall become the property of IMR. 5. No warranty claims may be made for maintenance and setting work, cleaning or other utility materials required for the function of the unit and other wear parts unless they have a direct bearing on work performed under the warranty. 6. The terms and conditions for the acknowledgement of this warranty shall be the presentation of the fully completed warranty card, which must contain the confirmation from the authorized IMR dealer on its delivery and, if applicable, the prescribed maintenance work. 7. The IMR warranty shall only be applicable if a. The analyzer has been maintained in accordance with the instructions issued by the manufacturers and the operating instructions by an authorized IMR dealer. b. Only original IMR spare parts have been used for any repairs. c. The unit has been used properly, the operating instructions observed and the unit has not been used for a purpose other than the one for which it has been designed. d. The IMR unit has been left in its original design and meets the original IMR specifications. e. The fault is not due to external influences or use for a purpose other than the one for which it has been designed. f. Exclusively authorized IMR dealers have made repairs to the IMR unit. g. The IMR unit has been sent to an authorized IMR dealer immediately after the fault was discovered. 8. Warranty time for the analyzer, including electrochemical sensors is 12 months. IMR Environmental Equipment, Inc Central Ave. USA St. Petersburg, FL Ph: Fax: info@imrusa.com Web: 15