SAFETY AND OPERATING MANUAL
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1 SAFETY AND OPERATING MANUAL 80W SPRAY GUN SF75
2
3 Congratulations on your purchase of a power tool from Titan Power Tools (UK) Ltd. We want you to continue getting the best performance from it so this handbook includes information on safety, handling and care. Please retain this handbook in case you need to refer to any of the information in the future. Your power tool comes with a 12-month guarantee,so should it develop a fault within this period contact your retailer. GUARANTEE This product carries a guarantee of 12 months. If your product develops a fault within this period, you should,in the first instance contact the retailer where the item was purchased. This guarantee specifically excludes losses caused due to: - Fair wear and tear - Misuse or abuse - Lack of routine maintenance - Failure of consumable items (such as batteries) - Accidental damage - Cosmetic damage - Failure to follow manufacturer s guidelines - Loss of use of the goods This guarantee does not affect your statutory rights. This guarantee is only valid in the UK. For further technical advice, spare parts or repair service (outside of guarantee) please contact the customer helpline number on W SPRAY GUN SF75
4 SAFETY INSTRUCTIONS WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term power tool in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. 1. Work area safety a. Keep work area clean and well lit.cluttered and dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control. 2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b. Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c. Do not expose power tools to rain or wet conditions.water entering a power tool will increase the risk of electric shock. d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f. If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock. 3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b. Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.c.
5 Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents. d. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards. 4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b. Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c. Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.power tools are dangerous in the hands of untrained users. e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g. Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed.use of the power tool for operations different from intended could result in a hazardous situation. 5. Service a. Have your power tool serviced by a qualified repair person using only Safety Instructions identical replacement parts.this will ensure that the safety of the power tool is maintained. 80W SPRAY GUN SF75
6 HEALTH ADVICE Warning! When drilling, sanding, sawing or grinding, dust particles will be produced. In some instances, depending on the materials you are working with, this dust can be particularly harmful to you (e.g. lead from old gloss paint). You are advised to consider the risks associated with the materials you are working with and to reduce the risk of exposure. You should: - Work in a well-ventilated area. - Work with approved safety equipment, such as those dust masks that are specially designed to filter microscopic particles. ADDITIONAL SAFETY RULES FOR YOUR SPRAY GUN 1. Do not use guns for spraying flammable materials. 2. Do not clean guns with flammable solvents. 3. Beware of any hazard presented by the material being sprayed and consult the markings on the container or the information supplied by the manufacturer to be sprayed, including requirements for the use of personal protective equipment. 4. Do not spray any material where the hazard is not known. 5. Never spray near to fire or the heated subjects. 6. Never point the spray gun at people or animals. The high-pressure spray potentiality causes severe skin damage. Never allow any part of the body to come in contact with the spray. 7. Do not eat, drink or smoke in the work area. 8. Provide for sufficient ventilation to keep the air in work area free from accumulation of flammable vapours. 9. Do not operate the tool without the nozzle locknut. 10. The spray gun is not toy. It must not be used by children or untrained persons. 11. When the container is empty switch off the gun immediately to protect from over heating and possible damage. Allow the gun to rest for a minimum of 5 minutes. 12. Always use the appropriate safety equipment that is required for the product.e.g. Goggles/Safety Spectacles,Ear defenders(essential with tools with a noise rating of over 85dB(A),Golves and face masks,in all cases ensure that the safety equipment is in good condition!
7 VIBRATION The European Physical Agents (Vibration) Directive has been brought in to help reduce hand arm vibration syndrome injuries to power tool users. The directive requires power tool manufacturers and suppliers to provide indicative vibration test results to enable users to make informed decisions as to the period of time a power tool can be used safely on a daily basis and the choice of tool. Further Advice can be found at Vibration total values (triax vector sum) determined according to EN60745: Work mode description 1 Vibration emission value ah = 11.5m/s² Uncertainty K = 1.5m/s² The declared vibration emission value should be used as a minimum level and should be used with the current guidance on vibration. Calculating the actual period of the actual period off use can be difficult and the HSE website has further information. The declared vibration emission been measured in accordance with a standardised test stated above and may be used to compare one tool with another The declared vibration emission value may also be used in a preliminary assessment of exposure. Warning: The vibration emission value during actual use of the power tool can differ from the declared value depending on the ways in which the tool is used dependant on the following examples and other variations on how the tool is used:- How the tool is used and the materials being cut or drilled. The tool being in good condition and well maintained The use the correct accessory for the tool and ensuring it is sharp and in good condition. The tightness of the grip on the handles. And the tool is being used as intended by its design and these instructions. This tool may cause hand-arm vibration syndrome if its use is not adequately managed Warning: identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).note The use of other tools will reduce the users total working period on this tool. Helping to minimise your vibration exposure risk. ALWAYS use sharp chisels, drills and blades 80W SPRAY GUN SF75
8 Maintain this tool in accordance with these instructions and keep well lubricated (where appropriate) Avoid using tools in temperatures of 10 C or less Plan your work schedule to spread any high vibration tool use across a number of days. Health Surveillance All employees should be part of an employer s health surveillance scheme to help identity any vibration related diseases at an early stage, prevent disease progression and help employees stay in work. Double insulation: The tool is double insulated. This means that all the external metal parts are electrically insulated from the mains power supply. Placing insulation barriers between the electrical and mechanical components making it unnecessary for the tool to be earthed. Important note Remove the main plug from socket before carrying out any adjustment or servicing. Ensure your mains supply voltage is the same as your tool rating plate voltage. SYMBOLS Read the manual Warning WEEE marking Wear dust mask Wear ear protection Wear eye protection Double insulation
9 JET NOZZLE 2. LOCKNUT 3. FLOW ADUSTMENT KNOB 4. SWITCH 5. HANDLE 6. CORD 7. MATERIAL CONTAINER 8. EXTENSION NOZZLE 9. CAP MEASURED VISCOSITY 10. SPARE VALVE 11. CLEANING TOOL 80W SPRAY GUN SF75
10 TECHNICAL DATA Voltage: Input power: Container capacity: Max delivery capacity: Spray tip: 230V~50Hz 80W 1000ml 260ml/min 0.5mm Double insulation: Weight: 1.6Kg NOISE DATA Sound pressure level: Sound power level: Uncertainty: Wear ear protection when sound pressure is over 90.0dB (A) 103.0dB (A) 3dB(A) 85dB (A) ACCESSORIES Viscosity pot Angled spray nozzle Cleaning tool 1pc 1pc 1pc
11 OPERATION INSTRUCTIONS WARNING! Before using your spray gun be sure to read the instruction manual carefully. Note: Do not use textured wall paints or coating because it will block the nozzle. To obtain the best results, it is important that you prepare the surface to be sprayed and thin the paint to the correct viscosity. Before you operate your spray gun, always ensure that the surfaces to be sprayed are free from dust, dirt and grease. Make sure that you have masked the areas that should not be sprayed by a good quality masking tape. The paint or fluid to be sprayed should be thoroughly mixed and free from lumps or other particles. Many substances can be sprayed with your spray gun, but always check the manufactures recommendations before purchasing your paint. Fig 1 1. VISCOSITY MEASUREMENT (see fig1) Most paints are supplied ready for brush application and will need to be thinned before they are suitable to be sprayed. Follow the manufacturers advice on thinning the paint when used with a spray gun. The viscosity cup will help you to determine the correct viscosity of paint to be used. To determine the correct viscosity, fill the cup to the brim with the paint. Measure the amount of time it takes for the cup to empty back into the can. As a rule of thumb the viscosity should be between 15 and 30s. The table below shows recommended times for different types of material. Plastic & latex Water based Varnish Oil based paint Enamel paint Aluminum paint Car Wood sealers W SPRAY GUN SF75
12 If the paint takes longer than the recommended time to empty, then further thinning is required. Mix in a small quantity of the appropriate thinner and use the viscosity test until the correct thickness is achieved. Fig 2 Fig 3 Fig 4 2. FILLING AND ATTACHING THE CONTAINER (see fig2 and fig3) (a) Remove the container from the machine. (b) Before each use add a few drops of oil to holes 1 and 2. Press the suction tube firmly into the hole (2). (c) Fill the container with paint of the correct viscosity and place it onto the machine, securely tighten the container. 3. ADJUSTING THE SPRAY PATTERN (see fig4) Note: Never use the machine without any liquid in the container. The filter should always stay below the liquid surface. The sprayed capacity can he adjusted using the adjusting knob. Before starting the operation, make sure the locknut and the nozzle are tightened securely. Fill the paint container with the correctly thinned and strained paint. Aim the spray gun at a piece of scrap material and operate the trigger switch until paint is spraying. Adjust the adjusting knob until the best spray pattern is reached. Rotating the adjusting knob clockwise reduces the output and anti-clockwise increase the output. A poor spray pattern will concentrate the paint in the centre of the spray and give a blotchy finish. A good spray pattern will give even distribution of paint throughout the pattern.
13 4. SPRAYING TECHNIQUES (see fig5,fig6,fig7 and fig8) To obtain the best results, keep your spray gun level and parallel to the surface at all times. Keep the nozzle 25~35cm from the surface and spray evenly from side to side or up and down, use smooth and even strokes (see fig5). Do not spray at an angle because this will lead to paint runs on the surface (see fig6 and fig7). When spraying large areas use a crisscross pattern as shown (see fig8) Move the spray gun evenly from the arm,not from the wrist. Never start or stop the spray gun while it is aimed at the surface to be sprayed. Evenly control the speed of movement of the spray gun. A fast speed of movement over the surface will give a thin coat and a slow speed will give a heavy coat. If a further coat is required, make sure you observe the manufacturers drying time recommendations before applying second coat. To avoid using too much paint and prevent overspray. Where possible, avoid stopping and starting when spraying an object. This can lead to too much, or not enough paint being applied. Do not tip the spray gun to more than 45 o. Fig 5 Fig 6 Fig 7 Fig 8 80W SPRAY GUN SF75
14 Fig 9 5. FITTING AND USING THE EXTENSION NOZZLE (see fig9) (a) The extension nozzle should be used to spray ceiling and floor. It should also be used in areas with limited access. (b) To remove the nozzle, unscrew the nozzle and remove from the cylinder, make sure that the valve remains in the cylinder. (c) Screw the extension nozzle securely on the cylinder, turn the spraying tube into the required position. (d) Hold the machine straight up during the operation. CLEANING, MAINTENANCE AND TROUBLESHOOTING Note: Do not clean the parts by holding the machine in flowing water. Never clean the parts by submerging the machine in water or thinner. Always remember to disconnect the plug from the socket before cleaning the spray gun or paint container, it is essential that the spray gun is cleaned thoroughly after every use. Failure to clean it will almost certainly result in blockages and it may not operate when you next come to use it! THE FOLLOWING ACTION MUST BE TAKEN AFTER EVERY USE 1. Remove the container and pour the remaining liquid back in the can. 2. Clean the container thoroughly using paint thinner. 3. Put some suitable thinner into the container and be sprayed through the spray gun until only clean thinner comes out of the nozzle. 4. Remove the container, the suction tube and the filter. 5. Thoroughly clean the container, the suction tube and filter with thinner. 6. Loosen the nozzle slightly, unscrew the locknut and pull the nozzle and piston assembly out of the unit. 7. Move the nozzle and locknut from the cylinder, take the valve out of the cylinder. 8. Clean the nozzle, valve, locknut, cylinder, piston spring and piston thoroughly with
15 thinner. 9. Use the cleaning pin to clear the nozzle and the swirl head of the valve. 10.Apply a few drop of light lubricating oil to the piston, piston spring and cylinder. 11. Reassemble the spray gun. 12. Clean the outside of the machine with a moist cloth. 13. If the supply cord is damaged, a special cord or assembly available from the manufacturer or its service agent must replace it. PROBLEM CAUSE SOLUTION Motor hums but does n ot s pray or irregular spraying Atomization is not good Over painting Motor is l ouder than normal No spray, no sound Operating sound is not right excessive fogging 1. Valve worn 2. Piston stuck 3. No valve in the pump 4. Suction t ube is not in the correct position 5. Blocked suction tube 6. Blocked nozzle 7. Blocked filter 8. Loosened locknut 1. Nozzle or locknut is not tightened 2. Paint is too thick 1. Spray gun is too close to the object be sprayed 2. Too much paint 3. Viscosity is too low spray gun is not clean or lubricated 1. Replace valve 2. Clean the piston with thinner 3. Fit valve 4. Adjust the suction tube 5. Clean the suction tube using thinner 6. Clean the nozzle with pin 7. Clean the filter with thinner 8. Tighten the locknut 1. Tighten the nozzle and locknut 2. Check the viscosity of the paint 1. K eep the spray gun 25-35cm from the surface of object 2. Adjust the output control knob to reduce spraying 3. Check the viscosity Disassemble the spray gun and clean with thinner No electricity Check power supply 1. poor output adjustment 1. Re-adjust 2. not enough paint in the container 3. not diluting properly or not passing suction tube completely 1. Incorrect solvent is being used 2. Spray gun is too far from the surface 3. The paint is too thick 2. Refill the with container with paint 3. Check suction tube and viscosity level 1. Use the correct solvent 2. Hold the spray gun closer to the surface be sprayed 3. Thin the paint 80W SPRAY GUN SF75
16 ENVIRONMENTAL PROTECTION Waste electrical products should not be disposed of with household waste. Please recycle where facilities exist. Check with your Local Authority or retailer for recycling advice. For further information visit PLUG REPLACEMENT The fuse in the main plug of your power tool should always be replaced with one of identical rating. Check the voltage given on your power tool matches the supply voltage. The power tool is supplied with a fitted plug, however if you should need to fit a new plug follows the instruction below. IMPORTANT The wire in the mains lead are coloured in accordance with the following code: Blue ---Neutral Brown ---Live The wire that is coloured blue must be connected to the terminal that is marked with the letter N. The wire that is coloured brown must be connected to the terminal that is marked with the letter L. A 13AMP (BS1363 or BS1363/A) plug must be used and a 5 AMP fuse must be fitted. 5 AMP FUSE BLUE N (NEUTRAL) BROWN L (LIVE) OUTER SLEEVE CABLE GRIP
17 Declaration of Conformity We, Importer Titan Power Tools (UK) Ltd BA22 8RT Declare that the product 80W SPRAY GUN SF75 Complies with the following Directives: 2004/108/EC Electromagnetic Compatibility Directive. 2006/95/EC Low Voltage Directive. 98/37/EC until December 28th 2009 and then with 2006/42/EC from 29th December 2009 Machinery Directive. 2002/95/EC Restrictions of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment 2002/96/EC and 2003/108/EC Waste Electrical and Electronic Equipment (WEEE) Standards and technical specifications referred to: EN :1998+A1+A2 EN :2000 EN :2006 EN :1997+A1 EN :2006 EN :1995+A1+A2 Authorised Signatory and technical file holder Date: 01/05/09 Signature: Name: Peter Harries Titan Power Tools (UK)Ltd. Trade House, Mead Avenue,BA22 8RT Quality Manager W SPRAY GUN SF75
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