Operation & Maintenance Manual ESSCO Pump

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1 PUMPS AND CONTROLS Operation & Maintenance Manual ESSCO Pump Project Project No Venice - Marina Del Rey Lift Station Low Flow Diversion Project Project ID FCC Contractor Environmental Construction, Inc Owner County of Los Angeles Department of Public Works Equipment Manufacturer ESSCO Pumps and Controls Serial Number 09148

2 Reliable Long-Term Solutions For Your Toughest Pump Municipal Raw Sewage Grit Handling Sludge Recirculation Digester Cleaning Thickened Sludge Storm Water Sump Pump (Pipe Gallery) Head Works Industrial Coal Wash Coal Pile Runoff Coal Slurry Citrus Waste Handling Sugar Waste Handling Leather Tannery Waste Rendering Plant Wash Down Clarifier Under Flow Stone Washed Jeans Industrial Laundries Automobile Shredding STYLES Horizontal with Power Frame Horizontal Close Coupled Vertical with Power Frame Vertical Close Coupled Vertical Dry Pit with Submersible Motor Submersible Column SIZES 1 Thru 6 Vortex 3 Thru 12 Non-Clog MATERIALS Cast Iron Stainless Steel Ni-Hard High Chrome Iron (HCI) 20+ Other Alloys ESSCO Pumps & Controls 4935 Telegraph Rd. Los Angeles, Ca (323) Fax (323) U.L. LISTED CUSTOM CONTROL PANELS Air Bubbler Pressure Switch Air Bubbler--Transducer Float Switch Variable Speed Drive Systems Sonic Level Controllers Motor Control Centers PLC Controls Calibration Test Benches Custom NEMA Enclosures in Epoxy Coated Steel and Stainless Steel Website: sales@esscopumps.com Member of the Hydraulic Institute Form G-01a

3 ENGINEERS SALES-SERVICE COMPANY, INC Telegraph Rd.! Los Angeles, CA Phone (323) FAX (323) Operation & Maintenance Manual - O&M: JS10026 OM February 15, 2010 Contractor: Project: Environmental Construction, Inc. Venice - Marina del Rey Lift Station Low Flow Diversion Project ESSCO Serial Number CONDITION POINT: 200 GPM at 42.2 FT. TDH One - ESSCO model 4x12TF torque fluid submersible vortex pump with a 100% recessed vortex 7 vane impeller, 10.5" diameter, capable of passing 4" diameter and long length solids. Each unit shall be constructed of heavy duty engineered Cast Iron with Ductile Iron impeller, Cast Iron volute, assembled with 316 Stainless Steel hardware. The pump shall be coated with coal tar epoxy. Each pump shall be equipped with a Cool Agivent device which shall vent the pump case, cool the motor and agitate the wet well. Reliance 10 HP, 1170 RPM, 460Volts/3Phase/60hz., 210TY frame, U. L. listed submersible explosion proof motor, rated Class 1, Division 1, Groups C & D for hazardous locations, with Buna-N O-rings, Carbon/Ceramic upper mechanical seal with Buna-N elastomers and Tungsten Carbide lower mechanical seal with Buna-N elastomers, 416 Stainless Steel shaft, Class F insulation, oil buffer zone, moisture sensing probes, built-in thermal overload protection, 150 Ft. motor leads, and ESSCO/Reliance five year warranty. The exterior of the motor shall be coated with coal tar epoxy Full Load Amps. One -. 4" Design 3 spark proof slide rail elbow assembly to include a Cast Iron slide base, 4" x 4" 90 degree footed elbow, Bronze faced sliding flange, Bronze rail guides,.375" lifting harness, 2" 304 Stainless Steel top guide bracket. The shall be coated with coal tar epoxy. 1

4 *Note - Stainless Steel spacers, and all Stainless Steel anchor bolts by others. Two - One - One - 2" x 15', 304 Stainless Steel schedule 40 guide pipe..375" x 15' Stainless Steel, nylon jacketed lifting cable capable of extracting the pump. Certified factory pump performance test. Approximate shipping weight: 850 lbs. As always, if I can be of further service please feel free to contact me. Respectfully, Jerel Scheppmann Cell:

5 Vortex Submersible Pump Data Sheet PUMP O&M: JS10026 OM Firm Name: Environmental Construction, Inc. Reference: Venice - Marina Del Rey Lift Station Low Flow Diversion Project ESSCO Serial Number GPM: 200 TDH: 42.2 Ft. Pump Quantity: One Model: 4x12TF Impeller Type: Vortex Impeller Vane: 7, 10.5" Diameter Solid Size: 4" Pump Material: Cast Iron Impeller Material: Ductile Iron Volute Material: Cast Iron Special Coating: Exterior, Coal Tar Epoxy, 16 mils. Cool Agivent: Included MOTOR Motor Manufacturer: Reliance Motor ID: B Motor U.L. B Horse Power: 10 RPM: 1170 Volts: 460 Phase: 3 Hertz: 60 Frame: 210TY Motor Type: U. L. Listed O-rings: Buna-N Upper Seal: Carbon/Ceramic Upper Seal Elastomers: Buna-N Lower Seal: Tungsten Carbide Lower Seal Elastomers: Buna-N Motor Shaft: 416 Stainless Steel Motor Leads: 150 Ft., Power Cord 10/4,.735" Diameter, Control Cord 18/5,.435" Diameter Insulation: Class F Special Coating: Coal Tar Epoxy, 16 mils. 3

6 PUMPS AND CONTROLS Pump Data Equipment Manufacturer ESSCO Pumps and Controls

7 SUBMERSIBLE PUMPS WITH 100% RECESSED IMPELLER capacity applications. ESSCO also incorporates a special machining technique to shred and break down any solids which might come into contact with the impeller. Standard impeller is ductile iron. ESSCO 6x12 submersible vortex pump pictured above. ESSCO submersible pumps are of the 100% recessed impeller design. Each unit is capable of handling long stringy material, large size solids and slurries, with maximum solids handling efficiency. The ESSCO pump incorporates the vortex pumping action along with unique pump design, allowing the greatest flexibility in the submersible pump field. ESSCO offers special materials, specialty coatings and special mechanical seals along with many other options. VOLUTE: Each ESSCO volute is designed with maximum life in mind. ESSCO provides extra material in high wear areas as well as special designs to handle heavy grit slurries. With casting thickness up to 1.25". IMPELLER: ESSCO pumps have various impellers available to allow for high capacity and low head capability, or high head and low COOL AGIVENT: Each ESSCO submersible pump includes a Cool Agivent apparatus which is for venting pump cases and cooling external surface of the motor. This patented device will allow a more shallow wet well design, as well as keep the motor cool when not submerged. All ESSCO submersible pumps are capable of running dry continuously. (Consult factory for specific applications.) MOTOR: Reliance U.L. listed for Class 1, Div. 1, Group D, hazardous location, complete with a moisture detector and thermal protection. Heavy duty thrust bearings and dual seals give added protection and on special request high temperature or abrasion resistant seals are available. SIZES AVAILABLE: 2" through 6" discharge. SPECIAL MATERIALS: ESSCO submersible pumps are available in materials other than cast iron. Special materials include 316 S.S., bronze and high chromium iron (Brinnell hardness). Other materials are available on special requests. ESSCO maintains a large stock of complete pump units and spare parts for quick shipment. Pump test certification available upon request. All ESSCO Pumps Manufactured, Assembled and Tested in the U.S.A. ESSCO Pumps & Controls Distributed By: 4935 Telegraph Rd. Los Angeles, Ca (323) Fax (323) sales@esscopumps.com

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11 PUMPS AND CONTROLS Pump Performance Curves Equipment Manufacturer ESSCO Pumps and Controls

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13 T O T A L H E A D " 11" 10" PUMPS 4935 TELEGRAPH ROAD LOS ANGELES CA (323) FAX:(323) MEMBER OF THE HYDRAULIC INSTITUTE ESSCO PUMP MODEL NO.: 4x12 RPM: 1170 IMPELLER DIA.: VARIOUS TYPE: SUBMERSIBLE, HORIZONTAL, VERTICAL IMPELLER TYPE: VORTEX 7 VANE DIAMETER OF SPHERE: 4 INCH CERTIFIED BY: JOB NUMBER: JOB NAME: GPM: HEAD: FT. CURVE DATE: 2/77 IMPELLER DIA.: 15 HP IMPELLER NO.:1012 I N F E E T " 8" 7" 7.5 HP 10 HP SECTION VORTEX CURVE PAGE VCB412E 10 2HP 3HP 5HP GPM=.0631 l/s 3 GPM=.227 m /hr FT.=.3048 meter US GPM

14 PUMPS AND CONTROLS Slide Rail Assembly Equipment Manufacturer ESSCO Pumps and Controls

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21 PUMPS AND CONTROLS Motor Data Equipment Manufacturer ESSCO Pumps and Controls

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25 ESSCO PUMPS & U.L. LISTED CONTROLS RELIANCE ELECTRIC MOTOR DATA Pg ED-6 LOCKED-ROTOR INDICATING CODE LETTERS POWER CABLE SIZE CODE LETTER KV-AMP PER HP WITH LOCKED ROTOR SIZE DIAMETER F \-.030 G \-.035 H \-.035 J \-.060 K \-.075 L \-.100 M \-.100 N \-.030 P \ \-.040 R \ \ \ \ POWER CABLE IS 4 CONDUCTOR CABLE - CONTROL CABLE IS 5 CONDUCTOR CABLE MOISTURE SENSING - RED & ORANGE THERMAL SWITCH - WHITE & BLACK GROUND - GREEN CONTROL CABLE SIZE SIZE DIAMETER \-.025 MOTOR MODEL # HP RPM FRAME CAPACITOR VOLTS C17G TY 216MFD 125 C17G TY 324MFD 110 C18G TY 430MFD 110 C18G TY 590MFD 125 C21G TY 161MFD 250 C18G TY 270MFD 125 C18G TY 340MFD 125 C18G TY 378MFD 125 C21G TY 460MFD 125

26 PUMPS AND CONTROLS Pump O&M Booklet Equipment Manufacturer ESSCO Pumps and Controls

27 INSTALLATION, OPERATION AND MAINTENANCE INSTRUCTIONS THIS MANUAL APPLIES TO: SUBMERSIBLE VORTEX PUMPS CAUTION CAREFULLY READ ALL SECTIONS IN THIS MANUAL AND ALL OTHER INSTRUCTION MANUALS PROVIDED BY MANUFACTURERS OF OTHER EQUIPMENT SUPPLIED WITH THIS PUMP CAUTION PRIOR TO WORKING ON ANY ELECTRICAL OR PUMP EQUIPMENT, SAFETY ELECTRICAL LOCKOUT CIRCUITS SHOULD BE INSTALLED AND LOCKED OUT TO PREVENT SERIOUS INJURY OR DEATH. REVIEW ALL LOCAL, STATE, FEDERAL CODES AND OSHA REQUIREMENTS BEFORE WORKING ON ANY PUMPING EQUIPMENT. SAFETY IS YOUR RESPONSIBILITY ESSCO PUMP DIVISION ENGINEERS SALES-SERVICE CO., INC TELEGRAPH RD. LOS ANGELES, CA Tel. (323) Fax. (323)

28 TABLE OF CONTENTS DESCRIPTION PAGE NUMBER 1. Pump Identification 3 2. Pump Description 3 3. Caution Notes and Storage of Pumps 3 4. Important Safety Notice 4 5. Storage of Pumps 4 A. Special Instructions B. A Unit is in Storage When 6. Introduction 5 7. Installation of Submersible Pumps 5 A. Unpacking and Inspection B. Cool Agivent 8. Minimum Submergence of Pump Suction and Pit Design 6 9. Installation When Pumps Are Furnished With Bolt Down Stand Or 6 Vertical Pump Stand A. Foundation for Pump Stands 6 B. Leveling of the Pump Unit and Anchor Bolts 7 C. Grouting Piping Operating at Reduced Capacity Initial Start Up of the Pump 8 A. Power Cord B. Supply Power Verification C. Potential Seal Damage 13. Submersible Vortex Pump Troubleshooting 9 A. Insufficient Discharge Pressure or Flow 9 B. Loss of Suction During Operation 9 C. Excessive Power Consumption 9 D. Vibration or Noise 10 2

29 PUMP IDENTIFICATION Congratulations! You are the owner of the very best submersible pump commercially available. With proper care and maintenance it will provide you with reliable service for many years. ESSCO pumps are of the heavy duty design with vortex or non-clog impellers. ESSCO offers a wide variety of impeller designs to allow for equipment flexibility. ESSCO pumps are ideally suited for applications such as sewage, slurry, food waste handling, food handling and a variety of other services. Standard construction is cast iron with a carbon ceramic lower mechanical seal. Standard optional materials are available such as 316 S.S. (CF8M), High Chromium Iron, Nihard, CD4MCu, Bronze, and many others. Not all pump models are available in all materials. ESSCO pumps are engineered to accept a wide variety of mechanical seal materials. This manual applies to: All sizes of Submersible and Dry Pit Submersible pumps. PUMP DESCRIPTION 4x12x*-10-4 Vortex Pump(1) 4x4x10x Non-Clog Pump 4x12 4x4x10x3 Pump size- 4" suction and discharge, 12" max. diameter impeller. Pump size- 4" suction, 4" discharge, 10" max. diameter impeller " maximum diameter impeller. -* ESSCO vortex pumps will pass solids equal to the discharge diameter. -3 Non-Clog pumps will pass solid size indicated in the model number. -10 Horsepower. -4 RPM 4= 1750, 6= 1160, 8= 870 In some cases a vortex pump model will be preceded by the suction size such as 8x6x (1) ESSCO vortex pumps will pass solids equal to the discharge diameter. CAUTION NOTES AND STORAGE OF PUMP These instructions apply to the pump only and are intended to be general and not specific. If the operating conditions change, refer to the factory or local factory representative or distributor for reapplication. Always refer to the manuals provided by manufacturers of the other equipment for their separate instructions and maintenance schedules. 3

30 CAUTION IMPORTANT SAFETY NOTICE The installation, use and operation of this type of equipment is affected by various federal, state and local laws and the regulations concerning OSHA. Compliance with such laws relating to the proper installation, safe operation and maintenance of this type of equipment is the responsibility of the equipment owner and all necessary steps should be taken by the owner to assure compliance with such laws prior to operation and after performing equipment maintenance. WARNING DO NOT SUBMERGE CUT ENDS OF POWER CORDS IN LIQUID. THIS WILL DAMAGE CABLES AND VOID THE MANUFACTURER'S WARRANTY. SUBMERSIBLE PUMP POWER CORDS SHOULD BE INSPECTED THOROUGHLY EACH TIME THE PUMP IS REMOVED FROM SERVICE. BE SURE TO CHECK FOR SIGNS OF WEAR, CRACKS IN THE OUTER CABLE JACKET AND SIGNS OF CHEMICAL ATTACK. STORAGE OF PUMP If the equipment is not to be immediately installed and operated, store it in a clean, dry, well ventilated place, free from vibrations, moisture, rapid and wide variations in temperature. (A.) SPECIAL INSTRUCTIONS Rotate the shaft for several revolutions at least once every week to: 1. Coat the bearing with lubricant 2. Retard oxidation or corrosion and 3. Prevent possible false brinelling (B.) A UNIT IS IN STORAGE WHEN 1. It has been delivered to the jobsite and is awaiting installation. 2. It has been installed but operation is delayed pending completion of construction. 3. There are long periods (30 days or more) between operation cycles. 4. The pump is shut down for periods of longer than 30 days. NOTE: Storage requirements vary depending on the length of storage, the climatic environment and the equipment. For storage periods of three months or longer, contact the manufacturer for specific instructions. Improper storage could damage the equipment which would result in non-warranty covered restoration or nonwarranty covered product failures. 4

31 INTRODUCTION This manual contains information which is the result of engineering research and experience. It is designed to supply instructions for the installation, operation and maintenance of your pump. Failure or neglect to properly install, operate or maintain your pump may result in personal injury, property damage or unnecessary damage to the equipment. Variations exist in both the equipment used with these pumps and in the particular installation of the pump and motor. Specific operating instructions are not within the scope of this manual. The manual contains general rules for installation, operation and maintenance of the pump. Observe and heed all caution or danger tags attached to the equipment or included in this booklet. INSTALLATION OF SUBMERSIBLE AND DRY PIT SUBMERSIBLE PUMPS (A.) UNPACKING AND INSPECTION Upon receipt, carefully unpack and inspect the pump and driver assemblies and individual parts to insure none are missing or damaged. Inspect all boxes and packing material for loose parts before discarding and report immediately to the factory involved, any missing parts or damage incurred during shipment. You must file a "damaged or lost in shipment" claim with the carrier immediately. (B.) COOL AGIVENTS All ESSCO submersible pumps are furnished with Cool Agivents. Cool Agivents are used to cool the exterior of the motor surface while the motor is operating exposed to the atmosphere for extended periods of time. The Cool Agivents also agitate the wet well and vent the pump case. Do not plug the Cool Agivents. 5

32 MINIMUM SUBMERGENCE OF PUMP SUCTION AND PIT DESIGN Generally it is required that an evenly distributed flow of non-aerated water be supplied to the pump suction. Improper pit design or insufficient suction submergence can result in intake vortexing which reduces the pump's performance and can result in severe damage to the pump. We recommend that you secure the advice of a qualified Consulting Engineer for the analysis and design of the suction pit. Significant engineering data on pit design is provided in the Hydraulic Institute Standards. Upon request, ESSCO will review plans and give general comments on the installation, but will not approve such plans for a specific installation and will accept no responsibility or liability for the performance of the pump intake structure. CAUTION UNDER NO CIRCUMSTANCES SHALL THE MINIMUM SUBMERGENCE LEVEL BE BELOW THE PUMP VOLUTE AND MOTOR BRACKET ADAPTER PLATE. INSTALLATION WHEN PUMPS ARE FURNISHED WITH A BOLT DOWN STAND OR VERTICAL PUMP STAND (A.) FOUNDATION FOR PUMP STANDS The foundation should have a level surface and be of sufficient mass to prevent vibration and form a permanent rigid support for the unit. The most satisfactory foundations are concrete with anchor bolts of adequate size embedded in the foundation in pipe sleeves with an inside diameter 2-1/2 times larger than the bolt diameter. This will allow for final accurate positioning of the unit. Recommended anchor bolt design is shown below. 6

33 (B.) LEVELING OF THE PUMP UNIT Lower the pump onto the foundation, positioning the pump so the anchor bolts are aligned in the middle of the holes. Set the pump on metal shims or metal wedges placed directly under the part of the stand carrying the greatest weight, and spaced close enough to give uniform support and stability. Adjust the metal shims or wedges until the discharge flange of the submersible pump is level and plumb. Make sure that all shims or wedges fit firmly between the foundation and the stand. If leveling nuts are installed on the anchor bolts and are used for alignment, follow the same procedure as with shims or wedges. Support the pump with additional shims or wedges if necessary. Make sure that all nuts and shims are in firm contact with the stand. Tighten the foundation bolts snugly, but not too firmly, and recheck for alignment before grouting. CAUTION DO NOT OVER-TIGHTEN ANCHOR BOLTS OR THE STAND MAY BE DISTORTED. (C.) GROUTING When the alignment is correct, the unit should be grouted using a high grade non-shrinking grout. Do not fill the pipe sleeves with grout. If leveling nuts are used, make sure they are not embedded in grout. Provide access in the grout to the leveling nuts so that they can be backed off after the grout has cured. Allow the grout to fully cure before backing off the leveling nuts (if used) and firmly tightening the foundation bolts. Then recheck the alignment before connecting the piping. 7

34 PIPING CAUTION ALL PIPING CONNECTIONS MUST BE MADE WITH THE PIPE IN A FREE SUPPORTED STATE, AND WITHOUT THE NEED TO APPLY VERTICAL OR SIDE PRESSURE TO OBTAIN ALIGNMENT OF THE PIPING WITH THE PUMP DISCHARGE FLANGE. DO NOT USE PUMP TO SUPPORT DISCHARGE PIPING. CAUTION THE MOTOR THERMAL CIRCUIT AND MOISTURE DETECTORS MUST BE CONNECTED PER MANUFACTURER'S REQUIREMENTS, OTHERWISE THE MOTOR WARRANTY WILL BE VOID. OPERATING AT REDUCED CAPACITY In a typical application covering a wide range of flow rates, a variable speed driver is often used to adjust pump capacity and this is taken into consideration by ESSCO when selecting the pump and impeller trim. Although these pumps are applicable over a wide range of operating conditions, care should be exercised when doing so, especially when the actual conditions differ from the sold for conditions. You should always contact your nearest ESSCO representative before operating the pumps at any condition other than that for which they were sold. INITIAL STARTUP OF THE PUMP (A.) POWER CORD WARNING DO NOT SUBMERGE CUT ENDS OF POWER CORDS IN LIQUID. THIS WILL DAMAGE CABLES AND VOID THE MANUFACTURERS WARRANTY. SUBMERSIBLE PUMP POWER CORDS SHOULD BE INSPECTED THOROUGHLY EACH TIME THE PUMP IS REMOVED FROM SERVICE. BE SURE TO CHECK FOR SIGNS OF CHEMICAL ATTACK. (B.) SUPPLY POWER VERIFICATION WARNING BEFORE APPLYING POWER TO PUMP MOTOR CHECK SUPPLY VOLTAGE TO BE SURE IT IS CORRECT. BE SURE MOTOR IS WIRED FOR CORRECT VOLTAGE. (C.) POTENTIAL SEAL DAMAGE CAUTION DRY OPERATION OF THE PUMP WILL CAUSE DAMAGE TO THE MECHANICAL SEAL. MAKE ABSOLUTELY CERTAIN THE VOLUTE IS PRIMED. 8

35 SUBMERSIBLE VORTEX PUMP TROUBLESHOOTING If you have followed the installation and startup procedures outlined in this manual, your pump should provide reliable service and long life. However, if operating problems do occur, significant time and expense can be saved if you use the following check list to eliminate the most common causes of those problems. CAUTION TO REDUCE POSSIBILITY OF IGNITION OF HAZARDOUS MATERIALS DO NOT OPEN ELECTRICAL EQUIPMENT UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS, AND ALL ELECTRICAL POWER IS DISCONNECTED TO ELECTRICAL EQUIPMENT. IF THE PUMP IS OPERATING IN THE REVERSE ROTATION, THE MOTOR WILL DRAW UP TO 50% MORE AMPERAGE THAN WHEN OPERATING IN THE CORRECT ROTATION. (A.) INSUFFICIENT DISCHARGE PRESSURE OR FLOW 1. Pump not primed, Cool Agivents plugged. 2. Speed too low. Check driver. 3. Discharge system head too high. 4. Impeller damaged. 5. Air in liquid. 6. Impeller diameter too small. 7. Insufficient net positive suction head. 8. Discharge valves not open. 9. Plugged suction. 1. Air or gases in liquid. 2. Wrong direction of rotation. (B.) LOSS OF SUCTION DURING OPERATION (C.) EXCESSIVE POWER CONSUMPTION 1. Pumps are running in wrong direction. 2. Speed too high. 3. Head lower than rating, pumping too much liquid. 4. Specific gravity or viscosity of liquid pumped is too high. 5. Mechanical defects: Bent shaft. Rotating element binding. 6. System head lower than design. 7. Incorrect diameter impeller (Larger than necessary). 9

36 (D.) VIBRATION OR NOISE 1. Foundation bolts loose or defective in grouting. 2. Mechanical defects: Bent shaft. Rotating element binding. 3. Head lower than rating, pumps too much liquid. 4. Pump strain - improperly supported or aligned. 5. Pump running at shut-off condition. 6. Air in liquid. 7. Suction partially plugged. 8. Pump operating in the wrong rotation. CAUTION ALL ELECTRICAL EQUIPMENT INSTALLED IN THE WET WELL SHALL BE RATED FOR HAZARDOUS LOCATIONS AND BE INTRINSICALLY SAFE. CAUTION U.L. LISTING APPLIES ONLY TO CLASS 1, DIVISION 1, GROUPS C AND D WHEN USED WITH RELIANCE OR U.S. ELECTRICAL SUBMERSIBLE MOTOR. NOTE: ALL REPAIRS ON U. L. LISTED SUBMERSIBLE MOTORS SHOULD BE PERFORMED BY AN AUTHORIZED REPAIR FACILITY. CAUTION PRIOR TO WORKING ON ANY ELECTRICAL OR PUMP EQUIPMENT, SAFETY ELECTRICAL LOCKOUT CIRCUITS SHOULD BE INSTALLED AND LOCKED OUT TO PREVENT SERIOUS INJURY OR DEATH. REVIEW ALL LOCAL, STATE, FEDERAL CODES AND OSHA REQUIREMENTS BEFORE WORKING ON ANY PUMPING EQUIPMENT. SAFETY IS YOUR RESPONSIBILITY 10

37 PREVENTATIVE MAINTENANCE LOG Pump Model Number Pump Serial Number Date ETM Hour Meter Reading AMP Reading Comments

38 PUMPS AND CONTROLS Motor O&M Booklet Equipment Manufacturer ESSCO Pumps and Controls

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58 PUMPS AND CONTROLS Warranties Equipment Manufacturer ESSCO Pumps and Controls

59 ENGINEERS SALES-SERVICE COMPANY, INC Telegraph Rd.! Los Angeles, CA Phone (323) FAX (323) ESSCO ONE YEAR WARRANTY Effective Date Pump S/N APPLIES to liquid end material. Quote No. 1. The ESSCO VORTEX impeller pump liquid end is warranted for a period of one year from date of shipment to original buyer, to be free from defects in material and workmanship and to conform to any applicable drawings and specifications approved by ESSCO. The liquid end consists of the following parts only: suction cover, volute, impeller and wear plate or any part manufactured from the above stated alloy. 2. The one year warranty is as shown below. (Parts will be replaced within the time period noted and buyer will be invoiced at the percentage rate noted with prices in effect at time of shipment of replacement parts.) MONTHS FROM DATE SHIPMENT TO ORIGINAL BUYER % 3. If within this period ESSCO receives from original buyer written notice of any alleged defect in any such apparatus and if the apparatus is found not to be in conformity with this warranty (the buyer having provided ESSCO a reasonable opportunity to perform any appropriate test thereon), ESSCO will, at its option and expense, either repair the same or supply a replacement thereof. 4. ESSCO, under either option, shall have the right to require the original buyer to deliver the apparatus for this purpose to a designated service center and the original buyer shall pay only the direct and actual cost of apparatus repair or replacement as provided above. 5. Labor charges for in-warranty repairs performed by ESSCO or its designated service center shall be assumed by ESSCO if the repair is completed within 12 months from date of shipment to original buyer. 6. On repaired pump, the warranty period shall be the residual of the original pump supplied.

60 7. Pumps destined for long term storage shall be stored in accordance with ESSCO suggested service bulletins. Any damage to the pump and motor due to improper storage shall void this warranty. 8. ESSCO'S LIABILITY UNDER THIS WARRANTY OR ANY OTHER WARRANTY WHETHER EXPRESSED OR IMPLIED IN LAW OR FACT SHALL BE LIMITED TO THE REPAIR OR REPLACEMENT OF DEFECTIVE MATERIAL AND WORKMANSHIP AND IN NO EVENT SHALL IT BE LIABLE FOR CONSEQUENTIAL OR INDIRECT DAMAGES. 9. ESSCO reserves the right to reject any claim due to mis-application, abuse, neglect or nonmaintenance of equipment. All rotating parts are subject to the above replacement schedule. Cast iron, ductile iron, stainless steel pumps put into grit service, without prior written factory approval, shall void all warranties whether expressed or implied. 10. ESSCO extends the warranty on ESSCO manufactured parts and pumps only. All "buyout" items carry their standard manufacturer's warranty. E:\BackupOfOldDrive080504\Wpdocs\Wpdocs05\1YEARWARVor.wpd

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