1-800-MASTERFLEX ( ) (U.S. and Canada only) 11 (847) (Outside U.S.) (847) (Local)
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1 OPERATING MANUAL BARNANT/PONNDORF HOSE PUMPS NOTICE D UTILISATION POMPES TUBULAIRES BARNANT/PONNDORF Hose Pump and Motor Pompe tubulaire et moteur Schlauchpumpe und Motor Bomba de manguera y motor BEDIENUNGSANLEITUNG BARNANT/PONNDORF- SCHLAUCHPUMPEN MANUAL DE OPERACIÓN BOMBAS DE MANGUERA BARNANT/PONNDORF Models Modèles Modelle Modelos PX, PD and PDX PX, PD et PDX PX, PD und PDX PX, PD y PDX Cole-Parmer Instrument Co MASTERFLEX (6-833) (U.S. and Canada only) 11 (84) (Outside U.S.) (84) (Local) Barnant Company (U.S. and Canada only) 11 (84) (Outside U.S.) (84) (Local) A Edition 03
2 TABLE OF CONTENTS Title Page SAFETY PRECAUTIONS...1- INTRODUCTION...3 DESCRIPTION OF PUMPS AND SPECIFICATIONS...3- INSTALLATION AND SETUP Mechanical Connection...8 Installing the Pump Hose (PX Models Only)...8 Installing the Pump Hose (All Other Models)...9 MAINTENANCE/REPAIR Changing the Hose (PX Models Only)...10 Changing the Hose (All Other Models)...10 Cleaning...11 Inactive Periods...11 Replacement Parts...11 Location of Model Number and Serial Number...11 TRANSPORT AND STORAGE...11 Transit Storage Lifting WARRANTY...1 PRODUCT RETURN...13 TECHNICAL ASSISTANCE...13
3 SAFETY PRECAUTIONS Safety These instructions contain basic recommendations that should be followed during installation, set up, operation and maintenance. Therefore, these operating instructions must be read by the installer, operators, and other personnel before assembly and operation. These instructions must be available at all times to the operator. The customer must consult the motor operating manual for additional instructions and safety precautions. Precaution Icons Those safety recommendations in the operating instructions, which must be followed to avoid personal injury and/or damage to the pump, are marked with the appropriate precaution icons. Instructions written on the pump assembly must be followed at all times and kept in a readable condition. For example: g Direction of rotation arrows, g Marking for fluid connections. Operator Qualifications and Training Personnel responsible for operation, maintenance, inspection, and assembly must be suitably qualified for this work. The customer must be responsible for the competence and supervision of staff. If suitably qualified personnel are not available, training must be provided. Training can be provided by the Manufacturer or Distributor, for a fee, at the request of the customer. The customer must ensure that the operating instructions are fully understood by all staff. Dangers of Ignoring the Instructions Ignoring the safety instructions can endanger people, the environment, and equipment. Ignoring these instructions will also invalidate the warranty. Not following the safety instructions can lead to: g Machinery failure, g Personal injury caused by electrical, mechanical, or chemical hazards, g Endangering the environment through leakage of hazardous materials. Safety Awareness at Work The safety instructions contained in the operating manual must be observed, in addition to any national or local codes and regulations for the prevention of accidents and the customer s own safety regulations. Safety Instructions for the Operator g Guards which cover moving parts (e.g. coupling) must not be removed while the machine is in operation. g Any electrical hazard must be avoided (refer to local electrical codes). Do not use the pump in damp or wet locations. Do not use damaged cords or plugs. Do not handle plug with wet hands. Use only properly grounded power outlets. g Do not operate the pump in the presence of flammable liquids or gases to avoid creating a fire or explosion. g Do not operate the pump when you are tired, ill, or under the influence of alcohol, drugs, or medication. g Always wear safety glasses or similar eye protection. 1
4 Safety Instructions for Maintenance, Inspection, and Assembly g The customer must ensure that all maintenance, inspection, and assembly are carried out by fully trained personnel who have read fully and familiarized themselves with the operating manual. g As a basic rule, the pump must be taken out of operation before any maintenance work is carried out, and the procedures in the operating manual for taking the pump out of operation must be followed. g Pumps or systems used for liquids which are hazardous to health must be decontaminated before maintenance. g Immediately after completion of any work, all safety and protective devices must be refitted. g Before restarting the pump, follow the instructions for commissioning a pump for the first time. User Modification or Manufacturing of Spare Parts Modification to the pump should be made only after consultation with the Manufacturer. Those modifications to the pump will not be covered under warranty. Use only original spare parts, hose, and fittings approved by the Manufacturer. Use of hoses or parts, other than those supplied by the Manufacturer, shall invalidate the warranty and may cause damage to the pump and/or personal injury. Unauthorized Operation The instructions contained in this SAFETY PRECAUTIONS section must be followed to reduce the risk of damage to the pump and/or personal injury. Under no circumstances are the performance limits shown on the data sheet to be exceeded. Warnings and Cautions Look for the following symbols and safety precautions throughout this Operating Manual. The symbols are used to highlight particular precautions at various points in the Operating Manual. The safety precautions must be observed to reduce the risk of personal injury and/or damage to the pump. WARNING: WARNINGS: Disconnect the pump from the main power source before performing any type of assembly or maintenance operation, including but not limited to hose installation, hose connection, shim installation, spare part installation, and cleaning. Keep hair, gloves, loose clothing, jewelry, and fingers away from openings and moving parts. The casing cover must be in place, and hands must not be put into the pump casing, unless the drive is stopped and the power is disconnected. Before operating the pump, all valves in the pipe work must be opened. If this is not done, a hazardous bursting condition could develop and/or excessive pressure could damage the pump and hose and may cause harm to personnel. CAUTIONS: Positive displacement pumps should always be fitted with a relief valve on the discharge. Otherwise, the pump could be damaged if the maximum pressure is exceeded. When lifting the pump system or a component of the pump system, the proper attachment points and lifting equipment must be used. The lifting equipment must have an adequate weight rating and the proper attachment points must be utilized to prevent failure of the lift and/or attachment points. When storing the pump for extended periods (longer than five days) remove the hose to prevent permanent deformation from the shoes. Use only recommended hose with Ponndorf pumps to ensure optimum performance. Use of other hose may void applicable warranties.
5 INTRODUCTION Ponndorf Hose Pumps are self-priming rotating positive-displacement pumps without seals or valves. The liquid comes into contact with only the interior of the hose and not with the moving parts of the pump. This makes them particularly suited to pumping aggressive, abrasive and high viscous mediums, as well as pumping liquids with a high percentage of solids and shear-sensitive fluids. DESCRIPTION OF PUMPS AND SPECIFICATIONS The Hose Pumps are baseplate mounted with coupling and driven by the motor via a gearbox. The Pumps are supplied with lubricant grease (silicone based) for the exterior of the hose. This lubricant eases installation of the hose and provides optimum life in operation. A non-silicone based grease is available. Contact the factory for details. Hoses and connectors are ordered and supplied separately. One hose and a set of two connectors are required for each pump. For dual-head pumps, two hoses and four connectors are needed. General environment: Temperature, Operating: Temperature storage: 3 to 104 F (0 to 40 C) 49 to 149 F ( 45 to 65 C) Humidity (non-condensing): 10% to 90% Altitude: Less than 000 m Units that are supplied with motors: For most motors, the wiring diagram is found inside the conduit box attached to the motor or on the motor nameplate. For all other motors, consult the motor manufacturer. Power supply voltage must be within 10% of the rating on nameplate. See motor nameplate for frame size and gear motor output speed. Refer to the gear motor manual for detailed information on motor current, motor torque, motor speed and gear motor maintenance. Casing material of the pump is aluminum alloy, and the base plate material is steel. Customers who purchase only the pump are responsible for selecting the proper motor, coupling, and coupling guard and for ensuring the proper alignment of the motor shaft, coupling, and pump shaft. Maximum viscosity: 35,000 mpas 3
6 PX, PD, PDX, Series Hose Pump Parameters: PX SERIES PX10 PX10 PX15 PX15 PX PX Maximum flow rate Maximum pressure Maximum suction lift Approximate Weight Pump Only Gear motor Configuration Mechanical Variable Speed Reducer Configuration l/h bar psi m ft Maximum pump speed rpm PX SERIES (CONT.) PX35 PX35 PX50 PX50 Maximum flow rate Maximum pressure Maximum suction lift Approximate Weight Pump Only Gear motor Configuration Mechanical Variable Speed Reducer Configuration l/h ,500 1,500 4,500 bar psi m ft Maximum pump speed rpm
7 PD SERIES PD15 PD15 PD PD PD35 PD35 Maximum flow rate Maximum pressure Maximum suction lift Approximate Weight Pump Only Gear motor Configuration Mechanical Variable Speed Reducer Configuration l/h bar psi m ft Maximum pump speed rpm PDX SERIES PDX19 PDX19 PDX30 PDX30 PDX35 PDX35 Maximum flow rate l/h Maximum pressure Maximum suction lift Approximate Weight Pump Only Gear motor Configuration Mechanical Variable Speed Reducer Configuration bar psi m ft Maximum pump speed rpm
8 ALL DIMENSIONS IN INCHES EXCEPT D, WHICH IS IN MILLIMETERS. ALL DIMENSIONS SHOWN ON THIS PAGE ARE FOR REFERENCE ONLY. 6
9 Dimensions A B C D E F G H I J K L M N O P PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PX mm PUMP PDX mm PUMP PD mm PUMP PX mm PUMP PX mm Q R S T U1 U V1 V W X Y1 Y Z1 Z Z3 DD PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PX PUMP PDX PUMP PD PUMP PX PUMP PX
10 INSTALLATION AND SETUP The installation is dependent on the pump type and can be made stationary or portable. Fig. 1 Mechanical Connection The diameter of the suction and discharge hoses should be approximately 5% greater than that of the pump hose. The type of pump = nominal diameter of the pump hose in millimeters. (Example: PX = mm ID Hose) The suction hose must be vacuum-proof and the discharge hose must withstand the maximum pressure of the pump. There must always be a flexible hose of 0.5 to 1 m between the pump and any rigid system piping. (Standard connections are hose barb type.) Threaded connections, flanged connections, and sanitary Tri-Clamp fittings are also available. Contact factory for details. Fig. CAUTION: Positive displacement pumps should always be fitted with a relief valve on the discharge. Otherwise, the pump could be damaged if the maximum pressure is exceeded. Installing the Pump Hose PX Models Only NOTE: Before installing the hose, make sure the outside of the hose is adequately greased. (See REPLACEMENT PARTS manual A for special grease.) WARNING: Disconnect the pump from the main power source before performing any type of assembly or maintenance operation, including but not limited to hose installation, hose connection, shim installation, spare part installation, and cleaning. Fig Remove the flanges on the suction and discharge sides (Fig. 1). Liberally lubricate the outside of hose with special grease.. Turn on the power and start the motor briefly. The rotor will pull the hose in as it rotates (Fig.). As soon as the end of the hose appears at the discharge side, stop the motor and turn off the power. WARNINGS: Keep hair, gloves, loose clothing, jewelry, and fingers away from openings and moving parts. The casing cover must be in place, and hands must not be put into the pump casing, unless the drive is stopped and the power is disconnected. Fig Put the sealing ring onto the flangeless end of the hose, and insert the connecting sockets into the ends of the hose on both the suction and discharge ends (Fig. 3). 4. Screw the suction and discharge flanges back on the pump (Fig. 4). The pump is now ready to operate. WARNING: Before operating the pump, all valves in the pipe work must be opened. If this is not done, a hazardous bursting condition could develop and/or excessive pressure could damage the pump and hose and may cause harm to personnel. 8
11 Installing the Pump Hose All Other Models NOTE: Before installing the hose, make sure the outside of the hose is adequately greased. (See REPLACEMENT PARTS manual A for special grease.) Fig. 5 WARNING: Disconnect the pump from the main power source before performing any type of assembly or maintenance operation, including but not limited to hose installation, hose connection, shim installation, spare part installation, and cleaning. 1. Remove the flanges on the suction and discharge sides (Fig. 5). Liberally lubricate the outside of hose with special grease.. Turn on the power and start the motor briefly. The rotor will pull the hose in as it rotates (Fig. 6). As soon as the end of the hose appears at the discharge side, stop the motor and turn off the power. WARNINGS: Keep hair, gloves, loose clothing, jewelry, and fingers away from openings and moving parts. Fig. 6 The casing cover must be in place, and hands must not be put into the pump casing, unless the drive is stopped and the power is disconnected. 3. Put the clamping rings onto both ends of the hose, and insert the connecting sockets into the ends of the hose on both the suction and discharge ends (Fig. ). The illustration below shows the proper orientation of the clamping ring. Fig. Clamping Ring Hose Connecting Socket 4. Screw the suction and discharge flanges back on the pump (Fig. 8). Fig. 8 The pump is now ready to operate. WARNING: Before operating the pump, all valves in the pipe work must be opened. If this is not done, a hazardous bursting condition could develop and/or excessive pressure could damage the pump and hose and may cause harm to personnel. NOTE: If the pump is fitted with a hose monitor, care must be taken not to grease the hose excessively, as the grease may impair the function of the sensor, which should be cleaned with a dry cloth at every hose change. 9
12 MAINTENANCE / REPAIR WARNING: Disconnect the pump from the main power source before performing any type of assembly or maintenance operation, including but not limited to hose installation, hose connection, shim installation, spare part installation, and cleaning. Fig. 9 Changing the Hose PX Models Only 1. Remove the suction and discharge flanges (Fig. 9).. Remove the connecting sockets from the hose and take off the quick-sealing ring from the flangeless end of the hose (Fig. 10). 3. Take out the damaged hose (Fig. 11). This can be made easier by reversing the motor briefly. WARNINGS: Keep hair, gloves, loose clothing, jewelry, and fingers away from openings and moving parts. The casing cover must be in place, and hands must not be put into the pump casing, unless the drive is stopped and the power is disconnected. The greasing and fitting of the new hose is described in the INSTALLING THE PUMP HOSE PX Models Only section. Fig. 10 Fig. 11 NOTE: If the pump is fitted with a hose monitor, care must be taken not to grease the hose excessively, as the grease may impair the function of the sensor, which should be cleaned with a dry cloth at every hose change. WARNING: Before operating the pump, all valves in the pipe work must be opened. If this is not done, a hazardous bursting condition could develop and/or excessive pressure could damage the pump and hose and may cause harm to personnel. Fig. 1 Changing the Hose All Other Models 1. Remove the suction and discharge flanges (Fig. 1).. Remove the connecting sockets from the hose and take off the clamping rings from both ends of the hose (Fig. 13). 3. Take out the damaged hose (Fig. 14). This can be made easier by reversing the motor briefly. WARNINGS: Keep hair, gloves, loose clothing, jewelry, and fingers away from openings and moving parts. The casing cover must be in place, and hands must not be put into the pump casing, unless the drive is stopped and the power is disconnected. The greasing and fitting of the new hose is described in the INSTALLING THE PUMP HOSE All Other Models section. Fig. 13 Fig. 14 NOTE: If the pump is fitted with a hose monitor, care must be taken not to grease the hose excessively, as the grease may impair the function of the sensor, which should be cleaned with a dry cloth at every hose change. 10
13 WARNING: Before operating the pump, all valves in the pipe work must be opened. If this is not done, a hazardous bursting condition could develop and/or excessive pressure could damage the pump and hose and may cause harm to personnel. Cleaning When pumping materials that are likely to leave deposits, rinse the hose after use. When changing the hose, clean any contamination from the pump casing. Inactive Periods If the pump is not going to be used for periods longer than five (5) days, the hose must be removed to prevent permanent deformation caused by continuous pressure from the rollers and hardening of the hose. Replacement Parts Detailed parts information is available in the Replacement Parts manual number A , which is supplied. Contact the Manufacturer listed on the front of this manual to obtain further information on replacement parts. Location of Model Number and Serial Number PX, PD, PDX = model series 10, 15, 19,, 30, 35, 50 = model size, inner diameter of the hose Example: Hose pump type PX 10 These marks, as well as the pump serial number, are embossed on the nameplate. The pump number can also be found at the base of the pump casing. TRANSPORT AND STORAGE Transit Storage The pump must be stored in an environment that is 10 to 90% humidity (non-condensing). CAUTION: When storing the pump for extended periods (longer than five days) remove the hose to prevent permanent deformation from the shoes. Lifting CAUTION: When lifting the pump system or a component of the pump system, the proper attachment points and lifting equipment must be used. The lifting equipment must have an adequate weight rating and the proper attachment points must be utilized to prevent failure of the lift and/or attachment points. 11
14 Use the lift attachment points indicated below when using a hoist or other equipment to lift the pump system or components of the pump system. Do not use the eyebolts for lifting purposes except as indicated below. Four mounting holes can be used for lift attachment Item to Lift Gearmotor Gearbox Pump head Pump head with base Pump system Lift Attachment Eyebolt on gearbox, if available, or strap Eyebolt on gearbox, if available, or strap Strap Strap Four mounting holes (see sketch) or strap GEAR MOTOR CONFIGURATION WARRANTY Use only recommended hoses and replacement parts with Ponndorf pumps to ensure optimum performance. Use of hoses or parts, other than the Manufacturer s authorized replacement parts, may void applicable warranties. This product is warranted against defects in material or workmanship, and at the option of the manufacturer or distributor, any defective product will be repaired or replaced at no charge, or the purchase price will be refunded to the purchaser, provided that: (a) the warranty claim is made in writing within the period of time specified on the warranty card, (b) proof of purchase by bill of sale or receipted invoice is submitted concurrently with the claim and shows that the product is within the applicable warranty period, and (c) the purchaser complies with procedures for returns set forth in the general terms and conditions contained in the manufacturer's or distributor's most recent catalog. This warranty shall not apply to: (a) defects or damage resulting from: (i) misuse of the product, (ii) use of the product in other than its normal and customary manner, (iii) accident or neglect, (iv) improper testing, operation, maintenance, service, repair, installation, or storage, (v) unauthorized alteration or modification, or (b) post-expiration dated materials. THIS WARRANTY IS THE EXCLUSIVE REMEDY OF THE PURCHASER, AND THE MANUFACTURER AND DISTRIBUTOR DISCLAIM ALL OTHER WARRANTIES, WHETHER EXPRESS, IMPLIED, OR STATUTORY, INCLUDING WITHOUT LIMITATION, WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. NO EMPLOYEE, AGENT, OR REPRESENTATIVE OF THE MANUFACTURER OR DISTRIBUTOR IS AUTHORIZED TO BIND THE MANUFACTURER OR DISTRIBUTOR TO ANY OTHER WARRANTY. IN NO EVENT SHALL THE MANUFACTURER OR DISTRIBUTOR BE LIABLE FOR INCIDENTAL, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES. The warranty period for this product is noted on the Warranty Card. 1
15 PRODUCT RETURN Products may be returned under the following conditions: a. Manufacturer s written approval has been obtained and a return goods authorization number (RGA #) is issued. b. Full credit towards specific exchange items will be allowed only if products being returned are in good, re-stockable, saleable condition, in original unaltered packages, are current models and regular stock items. c. Credit for returns will be based on purchase price, less any refurbishment or repair costs for making the product re-stockable. The customer agrees to pay the invoice for the differential in credit allowed or accept a reduced quantity of exchanged merchandise. d. Products not returned in a saleable condition within the Warranty term will be returned to the customer freight prepaid or scrapped at the option of the customer and no credit issued. e. A purchase order to substitute an assortment of products of equal value must accompany returns in order for credit to be allowed. f. Transportation charges to Manufacturer, unless otherwise provided in writing, are to be paid by the customer. g. No credit can be allowed if the products returned are in unsaleable condition, used, damaged, obsolete or of special design or private label. TECHNICAL ASSISTANCE If you have any questions about the use of this product, contact the Manufacturer or authorized seller below. Cole-Parmer Instrument Co MASTERFLEX (6-833) (U.S. and Canada only) 11 (84) (Outside U.S.) (84) (Local) Barnant Company (U.S. and Canada only) 11 (84) (Outside U.S.) (84) (Local) 13
Thermo Fisher Scientific (U.S. and Canada only) 11 (847) (Outside U.S.) (847) (Local)
OPERATING MANUAL HIGH-PERFORMANCE PUMP HEAD Model 965-0000 Thermo Fisher Scientific 1-800-637-3739 (U.S. and Canada only) 11 (847) 381-7050 (Outside U.S.) (847) 381-7050 (Local) www.thermo.com bar.barnant@thermofisher.com
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