TYRE REPAIRs. Repair Manual RM 9 Centech Section Repair of a Radial Truck Sidewall with Multiple Cable Damage TYRE REPAIR PRODUCTS

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1 TYRE REPAIR PRODUCTS Australia The Best Fit TYRE REPAIRs Repair Manual RM 9 Centech Section Repair of a Radial Truck Sidewall with Multiple Cable Damage The Quality Fit - When Your Tyres Need More Than Air Tech Tyre Products Pty Limited Unit 2, 7 Kelham Place, Glendenning, NSW 2761 Phone: (02) Fax: (02) sales@techtyreproducts.com.au

2 ENTECH' Radial Repairs CENTECH is the most advanced radial tire repair system ever developed. Crown, shoulder or sidewall injuries in passenger, truck, agricultural and earthmover tires can now be repaired with Centech center over injury radial repairs. A special compounding and design allow the repair unit to flex and resist heat, assuring a permanent repair. CENTECH repair units last the life ofthe tire, saving thousands ofdollars per year in new tire purchases. CENTECH' SIDEWALL SECTION REPAIR OF A RADIAL TRUCK WITH MULTIPLE CABLE DAMAGE The following is a multiple cable damage sidewall section repair in a steel belted radial truck tire. This repair procedure is what is recommended ifthe curing system being used is a section mold. With this type of curing system the repair is applied and cured with the skive fill. CENTECH low temperature centering radial repair units can be used chemically or in a heat cure system such as a section mold or retread process. Before demonstrating the section repair of a radial sidewall with multiple cable damage, we must first define a radial section repair as any injury to the body ply of a truck tire that exceeds 3/8" (lomm) in the crown or any sidewall injury. Any time the body cable is rusted, broken, loose, or ifthe fret wire is damaged, the damaged cable or cables must be removed (the fret wire is the wrapping wire which tightly holds the body cables together). TRUCK ""t.,." DlmenslClllS Dlmensrons No. Oncrlptlon 0Iy. (Inchn) (mm) 170 mo 75 x ' ",." '" '" CT 24 "'''' " no ",." m no "'-35 " 3x61/2 75)( 165 3)( x215 3x10 75)(250 "5 1oox125 5,6 125x 150 no "'., 05 5x6:J14 125)(170 "0 "'.., " '" '" "'., " 1OOx200 5x )(250 ". "' x x325 II Inspect the tire on the inside and outside to determine the repairability and retread ability olthe casing. NOTE: The tire should not be repaired if any of the following conditions or injuries are present: Thetire shows signs of run flat or under-inflation Casing separations are beyond repairable limits Bead wires are visible, deformed orbroken Sidewall ortread is cracking to the cord body Weather checking is present which exposes the cord Severe sidewall scuffing is present that exposes the cord if there are multiple injuries that are directly in line with the same radial cord or cords. The inspection area should have good lighting inside and outside olthe tire.

3 During the inspection process, locate and mark ali injuries on the inside and the outside of the tire. If present, remove ali injuring objects. To determine the extent of damage and to check for possible ply separation, probe the injury using a blunt point awl. II Measure the distance between the toe of the bead and the end olthe injury on the inside of the tire. The injury must not extend into the A-B non-repairable area. I Refer to the CENTECH Limitations Chart for radial tires to determine the non-repairable area forthe tire that you are repairing. Measure the length and width of the injury. Then refer to the CENTECH Limitations Chart to determine ilthe injury is repairable. For one or two cable injuries, cables must be removed the fui! iength ofthe injury. I When determined repairabie, pre-ciean the inneriiner by applying Rub-Q-Matic Aerosol 1f704-A to the repair area.

While the area is shll moist, use ascraper #933 to remove mcontaminating substances. Clean any contaminating substances from the outside of the tire with Rub-O-Matic and clean cloth. Use alow r.p.m. Air Buffer (Max.

4 While the area is shll moist, use ascraper #933 to remove mcontaminating substances. Clean any contaminating substances from the outside of the tire with Rub-O-Matic and clean cloth. Use alow r.p.m. Air Buffer (Max. 5,000 r.p.m.) such as the Tech #S-1032 or # Buffer and a# or # Rotary Gouge to remove the outer rubber around the perimeter of the injury.' 'Another method of quickly removing rubber is 10 use a1390 SSG Rubberhog Rasp on alow r.p.m. Air Buffer. mw~h alow r.p.m. Air Buffer and an Encapsulated Brusl #5-890 or #5-897, buff away the remaining suriaci rubber to expose only the cables believed to bt damaged the full length ofthe injury. Nole: An Encapsulated Brush helps to prevent any lurther damage I' the body cables or fret wire. Inspect the cables for damage, such as broken fret wires, broken body cables, loose cables, or rusted cables. If any of these are present, then the damaged cable or cables must be removed. The fret wire is the wrapping wire that holds the body cable together. Use a Tech Skiving Knife #940 or #941 to separate tht damaged cable or cables. Cut as close to the damage! cable as possible. This will leave as much good rubbe as possible surrounding the remaining good cables.

5 When removing multiple cables, use a #283 Mini Carbide Router or a high r.p.m. (min. 20,000 r.p.m.) Air Tool to remove damaged cables. Precisely cut off each end of the cables, back into good solid rubber at a90 degree angle.** Forsingle cable removal, uscthetech Mini Carbide Burr1280 on ahigh r.p.m. AirTool. In a multiple cable removal it will be necessary to dress the cut ends of the cables with an Aluminum Oxide Stone #S-872 on a high r.p.m. (20,000 r.p.m.) Air Tool. Because of the scorching that occurs when using ahigh r.p.m. Tool and the iack of texture along the injury, it is necessary to use a low r.p.m. Air Buffer and a Skive Brush #896 to texturize the ends of the injury and the knife cut edges. Use a low r.p.m. Air Buffer and arubberhog #230 SSG or a36 grit Rasp to lightly buff a45 degree angie to the exterior of the skive achieving an R.M.A. #2 or #3 texture. Avoid contact with the body cables with the buffing wheel. This would cause further damage to the cables. Using the same Rasp or the #RH-106 Innerllner Wheel on an Air Buffer, buff a perimeter approximately 1" to 1 t/2" (25mm to 40mm) around the exterior of the skive on the outside olthe tire. Measure the length and width of the injury to determine the correct CENTECH Repair unilforthe injury.

This "illustration" shows how to correctly measure the injury. The length of the injury is measured in the bead to bead direction, and the width is measured in the running direction olthe tire.

6 This "illustration" shows how to correctly measure the injury. The length of the injury is measured in the bead to bead direction, and the width is measured in the running direction olthe tire. mnext, refer to the sidewall of the tire and locate the cross section of the tire. For easy chart reading, note whether the tire is tubeless or tube type. WI.' linolll _ milo l4lij5-tw15 31W-_ 1"(3rr:n\ :~'(3~) I' 31':- \~'(;TJ:\l \','15mm) 1/ 12 1/, '5'1\n lc~~ lci!/)l! li,f 1~1lmrn) '0 " " 11 " " 3'4"\80nm) 1C!b.'t 41\' (li01111) 2' 2CW'r 1,~'(2i)rJ1") 10 " C~~1o; \\f(401''tl) ' 2Cat~ 2', 'IOOr.lml 21 '0 W{iCI'fIT,) 1'1,' (41Jmrr,) 10 " 1~'{1ir"111 '0 1W(60Tlrl) '0 WllOTi) 3\lt"(&h'Nn1 '0 "'0 ',,'(lot/iii '0 42 S' (i30.1ilfll.:~ ~'115,":!ll1 1\r(4linrn1 " " ~'11),T:t:l1 '0 <0 '~'(h'1 11, ',s'ii5:f/ll)., 3%"tmml %"115:t.,\ 'I! 5%" (1Jtkml) " " - Then refer to the CENTECH Radial Limitations Chart for I When using aspotter or Section Mold, you will need to radial truck tires and determine the correct size repair know the thickness of the rubber to be cured. Measure unit for the size of injury in the size of tire you are the section depth at the thickest part of the skive. Write repairing. Then make note of the size of repair unit the measurement on the outside of the tire for future required. reference. Draw crayon index lines at right angles from the skive on the inside olthe tire to aid in centering the repair unit. Center the predetermined CENTECH Repair unit over the skive and mark a perimeter approximately 1" (25mm) from the edge of the repair unit completeiy around the repair unit. This serves as aquick guide for mechanical buffing.

7 Pre-clean within the marked area by applying Rub-O MaticAerosol #704-A. While the area is stili moist, remove contaminating substances using a Rubber Scraper #933. Buff within the clean marked area with atech low r.p.m. Air Buffer and a Rubberhog Innerliner Buffing Wheel #RH-1 06 to achieve an R.MA #1 or #2 buffed texture. Remove any vent ribs and/or embossed surfaces for proper adhesion. Vacuum the complete buffed areas on the innerjiner as well as the skive area to remove buffing debris from the tire. Another cleaning method is to use a soft wire brush on alow r.p.m. buffer and vacuum. Clean the buffed area on the innerliner and the skive area with Rub-O-Matic #704 and aclean, lint-free cloth. Allow 3 to 5minutes for drying time. Note: The tire should be rotated 10 a 3 o'clock or 9 o'clock position. This facilitates drying and helps 10preventconlamiNllion of Ihe repair area. III Apply athin, even coat of cement to the exterior skive with either Tech Temvulc #1082 or Tech Chemical Vulcanizing Fluid #760 and allow to dry thoroughly. A. Tech Temvulc When applying Ternvulc black vulcanizing fluid, allow minutes drying time (longerin humid climates). *8. Tech Chemical VulcaniZing Auld Allow Tech Chemical Vulcanizing Auld to dryapproximately3to 5minutes (longerfor humidclimates).

Apply a thin even coat of Tech Chemical Vulcanizing Fluid #760 to the innerliner and allow 3 to 5 minutes drying time. I Break the perforation of the blue poly and peel half way back.

8 Apply a thin even coat of Tech Chemical Vulcanizing Fluid #760 to the innerliner and allow 3 to 5 minutes drying time. I Break the perforation of the blue poly and peel half way back. Caution: Avoid touching the gray cushion gum of th repair unit as this leads to contamination of the repair. Apply athin even coat of Chemical Vulcanizing Fiuid to the back of the repair unit to assure proper adhesion of the filler rubber to the back ollhe repair unit. Allow 3to 5minutes drying time. After the repair unit and the tire have thoroughly driel center the repair unit over the injury making sure tho the bead arrow is aligned with either bead of the tir Press down the center ofthe repair unit. Note: Make sure that the beads ofthe tire are in arelaxed position. Stitch the repair unit into place from the center outward. Exert firm pressure on the stitcher during this process to promote increased adhesion and remove trapped air. I Remove the blue poly backing and finish stitching II repair unit into piace.

I Remove the clear poly protective cover. Using Tech Vul-Gum, cut enough strips to fill the skive and preheat to approximately 120 to 130 degrees F(49 to 55 degrees C).

9 I Remove the clear poly protective cover. Using Tech Vul-Gum, cut enough strips to fill the skive and preheat to approximately 120 to 130 degrees F(49 to 55 degrees C). Using aclean, blunt object such as atech Packing Tool #985 or #986, press the Vul-Gum strips into the skive as compactly as possible. ED Once filled to apoint that astitcher can be used, finish filling the skive using atech Stitcher. Platform Depth Overbuild TOTAL EXAMPLE 1/4" or 6mm 3/8" or 10mm 1/4" or 6mm 7/8" or 22mm 7 x10 = 70 minutes The skive should be filled to aheight that is 1/8" to 1/4" (3mm to 6mm) above the tire's surface. The highest point should be in the middle of the skive fill and should taper to the tire. When using asection Mold, it will be necessary to calculate a cure time so as nollo under cure or over cure the rubber. When using Tech Vul-Gum the cure rate is 10 minutes for every 1/8" or3mm at 300' F(149' C). To calculate the cure time, you need to add the total thickness of the platform or repair unit, the section depth, and the over-build as we did in the example shown above.

10 Place the tire into the Section Mold or Retread Chamber following the manufacturer's operating instructions. After the allotted cure time, remove the tire from the section mold and allow the tire to cool. Then inspect the finished repair. If the tire is of tubeless construction, apply Tech Security Coat #738 to the outer edge of the repair and the over buffed area for good air retention. Security Coat dries to ablack color. (lithe tire is tube type, apply Tech TIre Talc #706 to the gray cushion gum.) Dress the skive back to the original contour of the til using a low r.p.m. Tech Air Buffer and a Fine GrittE Buffing Wheel for cosmetic appearance. For be results, be sure that the buffing wheel is turning 01 away from the center of the skive fill. r.l: 1m The... I'to'tlotr(Tqo... ~.I"'lo"'llU""Il II. UIge~1'o<btl 1.l.Id<oI_ 1.9M_~Yod~1I<I t _ :lhal..."q... tire is now ready to be returned to service. If all of the repair procedures have been followed properly the repair will last the lifetime of the tire even if the tire receives several retreads. >-- >~- 4.lkancl _ C. """'_"'"._...dc...l" I. _DOflWl

11 RADIAL REPAIR CHART - Crown " " :lo'rllo':w:lt.... :trll~ :lo'rll~ ll!o'l~ :WC1~ :W'llor:r::o,,,..... ".. " 1JT(1~ lllo'f0'ini,,, Q"1'~ 1J2"(1~ ".. " ~'(O'!)m'J :lo'l'(2l)tnli ~."""" 'I!o'~ " ~.- ~."""" '''''"''''.... ",..., lmo'i0ml!..,... '"""",,.. Sidewall,- Injury Passenger Tire Size Injul)' W""h Len lliamet" Ul'l5'=l '(1~,w~ ~.- ~ _liiitiii'lliisrll[lliljll'olltllollnl... sawau~ I'foSSalrofR TIl 1 tull1'liill A.'lU MTWe; Of M. lliiliwilllhdtldoiii.1'if _MlII11 TIlt: nilali AIlL\, WITH AM.\,IIlQI LJlfimolII Of \\'(~. Ian: T1flRCTlOllIllPA1JlDlUfl'lS.~OIIU.Lo.I:I,SI'mI.AIIlIAPI'I.J(.(IIQIlOfMTflEW AlfKTMlJWI.IJIOIISDlI.l'C'IOlIlO'W. Sidewall Injury EartfMnrer nre Sims Cnlwn Width tongth 14.llI-16.(1O 18.llI (1) InJury D Dlamet.r 2ll'65-3ll/ / ,1'1'" w.rcllbol " " lwt~ u u 0...-,~-,-, 0 a r_ u u 0 a rl'~ a 0 0,.- rl'~.. "l'~ a ,r~1 0 0 H2"(4IRr.J ~'- :~= ~..- HH'~ H,'Z"~1 or_ "1JZ"~1 1-1."',_, HJ4"t_1 rwll~ l~(..-,..,- lrl~ I~(_t " " " l,,""(~ 11'(-").. rl_t l"'(1jnooi,-, '_I Tl_l 1~l=1 " ",_, 11' rl_l lr(m-).... Hire-! l"'lln-j,,- " :J.1/rr-J " O' :~~ " O'...- '0-5W('_ '(1-.0 "(\-' " 0 " 0 4"(1_',... or_,- W,1'lllo-j "1'(11"-1 '''''''"' -..- '"-...I"s-l " 4-l/4"I~ 5"[11Sa1) "l'~.... "I'~ n n,'-, '''''"''.. :I-lA"t~ W/... l7dr'-) rl_l 0 0 Z4if"(l_l lrl~1 ~.- Z-l'r~) 1:lW'IS4/rIwoI "'1"11*-1 ''- " " "...-..,- ''- H,'Z"I'U-1 n JlEPAIlI UIlIT II REO IS TO IE USED for CIlOW7l NlD ~JDEWAU IIWRlES. REPAlIl UHmi Wffil' CAN If USED AS AM 0Fn0NALIlEPAIR UIlIT fclfl CRllWN lilli/illes. MaTE: TllISSECTIOIl REPAIR CIWlT IS A6111DEUMEDHL'f. LllAlI, SPEED, AND APPIJCA110N OF na: TIRE CAN AfflCT TIlE UNlTAIlOHS OF SECT1l1llIlEPAlR~. A-B- AJlEAHOH-fI palrable C - WAXlMUN DIAMETEIl OF DAMAGED...""'US w- W1D1HOFIflIUJ'lY L - """'" SoT- 'mead EDGE UI.fT1\S," 0fl4Omnl Pa_..rllldiIlllll tnid1lil1ls 6.5G-7.1IO 1W,4Omm 2Y..",65mm '",75mm Y..,90mm ". 125mm ". 150mm 36.oo Th",1illmm -.. ~Type T1re SIzu lubel...n,.. SIzesJ.-;;.::., Sidewall Truck TIre SIzes tnury UahtTruck HeatvTruck...,~ WIdth Length,. -_. ' n... ~-- -,... ~_..,..-, ~ n 0 ~- llf'l'" n n,... -_I " " rt1_1.. ~_I ".".. H;r~ n rtolol.... "...,'... ~I-' " " 5-16"11_ ~~ ""II...) 1-1/rI*a),. ""II...) Nlr(_) n Wll...) 5-\111"(_) u ""(1...) 5-1II"(I_J a a llt(lllnro) 1 1tr(...).'. llt(i...) 2oW(l'Or:nl. U trt'11...) :HJr(_) " U.. lltll"") 5-1trll"') a...,-.. 1'1_1.. ih,rt1,...j " W'fI_' 0 U...-,-- a U,,- u u H,III'e-1 J-'L"~ u 0 l...e-l "'II-.J u ".....-,- 2 1/.!"~,- 5-W'~1,,- H,",~l ~ HIl"'I_1 o' 1 1A'"... U ""111n:In} a' U' "-,-,_, ~ u,.- ~ 11IO~ u 1"-1-' a Ilr\'MlKf.llIIIl$lllJ(IIIOIRiRe-AIIlIlllR\AU.~. Dl.UlD a..osdi1lwi1 1l1"(-.,flIClI1ll(1'lIUIl UlG(W Cl3IISlDOIW. ~1iJI.IIY. Illl1l: 1'lISSlCINIIMIWllClWlTI$A'...lIIIJ; LOUl.PIIII.AIIlIlliiMff UftlCoVIlIlOf1lll:IWltUII AfR'C\ M u.w-of EWIlIl_lL...-.nMIll - c:mrus8l.ulolllll'nlllw._ UIIf1 FORClICM'IItUllES. SIdewall Tractor nra Sire "'- InJury lljlwy WI"" _5..._, 1H"e-1 WfI_) WI1_) " "...- WII""') l ltrl_l..,. 11"'11...)!H"ltlno)....._,!H"lrIInn) '-I l"'1_. "'1'_1.... lw'l~,-, H/r'[Itnl r 1l1"(IImoI,,, ,~ J-tJr(~ 5-Ut'11IDoII 0 "1IZ"1 1 HIZ"fI~ NIl"~,- "ur(~ 5-lH'fI~ f'fi_1 C'fI_1 0 f'(i_,." lJ'"~'... lif:njr UIIlT III RED IS TO IE USElI foji CllllWN AND ~IIl'WALL IKlURlES. IIUIMIU ClOml TIWl1-*oI4OrlmlJ FROMM mead EDGE AIlE CDIlSIIlEll li ASIOEWAl.1lllJUIlY. IlOl(; llissetlloil REPAIl ctwrrjsagliliwne OIU LOAD. SPEED.AND APnICAnOIl OF ne nile CAlI AFFECT UMIlAT\OllS OF $lcnoil REPAIRS.

12 TYRE REPAIR PRODUCTS Australia The Quality Fit - When Your Tyres Need More Than Air NSW Head Office Ed Korkis (Sydney Metro) Pat Freebody (Sydney Metro) Don Davidson (Northern NSW) Bob Gorman (Metro & Cent. West) Vin Horton (ACT & Southern NSW) Victoria Carson Jacobs Steve Edwards (Melb Metro) (Melb Metro) South Australia Tony Ammerlaan Dave Allen Queensland Michael Protheroe (Brisbane Metro) Shane Venz (Townsville) Bob Venz (Brisbane Metro) Tech Tyre Products Pty Limited Unit 2, 7 Kelham Place, Glendenning, NSW 2761 Phone: (02) Fax: (02) sales@techtyreproducts.com.au The Best Fit

Radial Repairs CENTECH is the most advanced radial tire repair system ever developed.

CENTECH@ Radial Repairs CENTECH is the most advanced radial tire repair system ever developed. Crown, shoulderor sidewall injuries in passenger, truck, agricultural and earthmover tires can be repaired