Appendix A Kinder Morgan Operator Qualification Program List of Covered Tasks - Natural Gas - Part 192 Revised 12/13/2017

Transcription

1 Abnormal Operating Conditions (AOC) - Outside of Room Abnormal Operating Conditions (AOC) - Inside of Room (new task effective 1/1/2018) Gas Detection & Alarm System Maintenance & Performance Test Isolation of Compressor Units Compressor Station Inspection & Testing of Remote Shutdown Devices Reference N/A 101, 215, 550, 703, 1101, 1900 CFR49 Citation c1, 605c2 N/A 159, 228, 1101, 1102, , 803, 805 1:1 515, , 736c Operating Compressor Units: Remote Operating Compressor Units: Manual Shutting Down Compressor Units: Remote Shutting Down Compressor Units: Manual Starting Compressor Units: Remote Starting Compressor Units: Manual Measure Damage on Installed Pipe and Components Corrosion Monitoring Atmospheric, External, and Internal: Offshore Pipelines Appendix A Kinder Morgan Operator Program 1:1 501, b6 1: , 603b, 605a, 605b, 731 1:1 501, :1 501, b7 1:1 501, b7 1:1 501, b7 1:1 501, b7 1:1 501, b7 1:1 213, 403, C , 307, 485c, 933a 1:1 903, , 475b1, 479, 481, 605b10i Page 1 of 13

2 Visual Inspection of Buried Pipe and Components When Exposed Appendix A Kinder Morgan Operator Program Visual Inspection of Internal Surface of Pipe Visual Inspection for External/Atmospheric Corrosion Insert and Remove Coupons/Probes for Internal Corrosion Monitoring Nondestructive Testing Magnetic Particle Testing of Pipe Reference 1:1 109, 213, 903, 917, 918 1:1 109, 213, 903, 906, 915 1:1 918, 1700, I-1141 CFR49 Citation , 475b1, 479, 481, 605b10i b1, 605b10i, 614c , 475b1, 479b1, 481, 605b10i, 614c5 1:1 906, , 475b1, 479b1, 481, 605b10i 1:0 917, e5, 929, Coating Maintenance/Application and Repair-Sprayed, Brushed, or Rolled Coating Maintenance/Repair Wrapped Electronic Holiday Detection Cathodic Protection System Maintenance: Rectifiers Cathodic Protection System Maintenance: Electrical Isolation Cathodic Protection System Maintenance: Anodes, Anode Ground Beds, & AC Voltage Mitigation Inspect or Test Cathodic Protection Bonds 1:5 203, 903, a1, 461a, 471c, 479a, 483a 1:5 102, 203, a1, 461a, 471c, 479a, 483a 1:1 C1080, c C1081, C1082, C1085 1:1 184, 903, I :1 184, 903, I :1 184, 903, I , 457, 465, 467, 473, , 457, 465, 467, 473, , 457, 465, 467, 473, 483 1: c, 465d, 491a Page 2 of 13

3 Kinder Morgan Operator Program Cathodic Protection System Maintenance: Reverse Current Switches Cathodic Protection System Maintenance: Automatic Potential led Protection Systems Cathodic Protection System Maintenance: AC Voltage Mitigation System Cathodic Protection: Read Rectifier Cathodic Protection System Electrical Connections Cathodic Protection System Testing: Test Stations Indirect Inspection Measure Structure-to Electrolyte Potential Indirect Inspection: Close Interval Survey Indirect Inspection Direct Current Voltage Gradient (DCVG) Survey 1: (a)(2), (d), 457(a)(b), 465(c)(d)(e), 467(a)(b)(c)(e)(f), 473b, 483(b)(c) 1: (a)(2), (d), 457(a)(b), 465(c)(d)(e), 467(a)(b)(c)(e)(f), 473b, 483(b)(c) 1: (a)(2), (d), 457(a)(b), 465(c)(d)(e), 467(a)(b)(c)(e)(f), 473b, 483(b)(c) 1: :1 903, C a2, 455d, 457b, 465c, 465d, 465e, 467(a)(b)(c)(e)(f), 471(a)(b), 473b, 483b, 483c 1: a2, (b)(c)(d), (a)(b), 463, 465, 467d, 473b 1: a2, (b)(c)(d), (a)(b), 463, 465, 467d, 473b 1: b 1: b Page 3 of 13

4 Kinder Morgan Operator Program Indirect Inspection: Voltage Gradient (ACVG) Survey Indirect Inspection: AC Current Attenuation (ACCA or PCM) Survey Locating, Installing & Protecting Customer Meters & Regulators: Residential & Small Commercial Locating, Installing & Protecting Customer Meters & Regulators: Large Commercial Customer Pressure Regulating, Limiting & Relief Device: Residential & Small Commercial Customer Pressure Regulating, Limiting & Relief Device: Large Commercial & Industrial Locating Pipelines 1: d7, 925 1: b 1: (c)(f), 353, 355, 357 1:1 E (c)(f), 353, 355, 357 1: (c)(f), 353(a)(b)(d), 355(a)(b)(c) 1: (c)(f), 353(a)(b)(d), 355(a)(b)(c) 1:1 204, (c)(5) Damage Prevention During Excavation Activities 1:1 204, 215, 220, 232, E System Patrolling Plastic Pipe Electrofusion: Couplings (c)(6)(i)(ii), 935 1: a, 705c, 721a, 721b 1:0 451, 452, (b)(c), 281(a)(c)(3)(4) Plastic Pipe Electrofusion: Sidewall 1:0 451, 452, (b)(c), 281(a)(c)(3)(4) Page 4 of 13

5 Kinder Morgan Operator Program Plastic Pipe Butt Heat Fusion Plastic Pipe Sidewall Heat Fusion 1:0 451, 452, (b)(c), 281(a)(c)(1)(4) 1:0 451, 452, (b)(c), 281(a)(c)(4) Mechanical Joints: Stab Fittings Mechanical Joints: Compression Couplings 2 & Less 1:0 unless training then 1:1 1:0 unless training then 1:1 451, 452, (b)(c), 275(b)(c)(d), 281e 451, 452, (b)(c), 275(b)(c)(d), 281e Mechanical Joints: Compression Couplings Greater Than 2 1:0 unless training then 1:1 451, 452, (b)(c), 275(b)(c)(d), 281e Joining of Pipe-Flange Assembly Joining of Pipe/Tubing - Threaded Fittings Reserved for Future Task Solvent Cement Joints 1: :3 1406, C1200, E1100 1:0 unless training then 1:1 451, 452, 453, 100, (a), 361(c)(d), 461(c)(d) b Direct/Inspect in-service Pipeline Lowering 1:0 unless training then 1: Direct/Inspect/Mitigate Pipeline Hydrate Formation In Pipeline 1: , 476, 605b, 620d5, 927 Page 5 of 13

6 Kinder Morgan Operator Program Leakage Survey: Walking 1: (a)(1), 557b2, 703c, 706, 723(b)(1)(2) Leakage Survey: Mobile Outside Leakage Investigation, Pinpointing and Grading 1: (a)(1), 557(b)(2), 703(c), 706, 723(b)(1)(2) 1:1 101, 213, 215, a3i, 703c, 706, 723b Inside Gas Leakage Investigation 1:1 101, 215, a3i, 703c, 706, 723b Leak & Strength Test Service Lines, Mains & Transmission Lines: Gaseous: Test Pressures < 100 psi Leak & Strength Test Service Lines, Mains & Transmission Lines: Gaseous: Test Pressures > 100 psi Leak & Strength Test Service Lines, Mains & Transmission Lines: Hydrostatic Test 1:2 220, (a)(1)(2), 505(a)(b), 507(a)(b)(1)(2), 509(a), 511(a), 513(a)(b), 555(d)(1), 719(a), 725(a)(b) 1:2 220, (a)(1)(2), 505(a)(b), 507(a)(b)(1)(2), 509(a), 511(a), 513(a)(b), 555(d)(1), 719(a), 725(a)(b) 1:2 220, (a)(1)(2), 505(a)(b), 507(a)(b)(1)(2), 509(a), 511(a), 513(a)(b), 555(d)(1), 719(a), 725(a)(b) Page 6 of 13

7 Kinder Morgan Operator Program Leak & Strength Test Service Lines, Mains & Transmission Lines: Test at Operation Pressure 1:1 220, (a)(1)(2), 505(a)(b), 507(a)(b)(1)(2), 509(a), 511(a), 513(a)(b), 555(d)(1), 719(a), 725(a)(b) Abandonment or Inactivation of Facilities - Transmission 1: (b)(c)(g)(1)( 2) Backfilling 1:3 C b, 361b Installation of Steel Pipe Field Bends 1:1 C (a)(b) Casing Vents and Seals 1:3 903, C (b)(d) Underground Clearances 1: (a)(b)(c)(d) Installation of Plastic Pipe: Direct Burial Installation of Plastic Pipe: Boring Installation of Plastic Pipe: Plowing/Planting Installation of Plastic Pipe: Plowing/Pull-In Installation of Plastic Pipe: Above Ground Installation of Plastic Pipe: Insertion 1:5 451, 452, , 321(a)(b)(c)(e)(f)(g)( 2), 361(c)(d) 1:2 451, 452, , 321(a)(b)(c)(e)(f)(g)( 2), 361(c)(d) 1:2 C , 321(a)(b)(c)(e)(f)(g)( 2), 361(c)(d) 1:2 451, 452, , 321(a)(b)(c)(e)(f)(g)( 2), 361(c)(d) 1:3 451, 452, , 321(a)(b)(c)(e)(f)(g)( 2), 361(c)(d) 1:3 109, 451, 452, , 63, 283, 311, 321(a)(b)(c)(e), 361(c)(d) Page 7 of 13

8 Kinder Morgan Operator Program Installation of Steel Pipe: Direct Burial 1:5 109, a. 361c, 361d, 461c, 461d, 461e Installation of Steel Pipe: Boring 1:2 109, a, 361c, 361d, 461c, 461d, 461e Installation of Steel Pipe: Plowing/Pull-In 1:2 109, a, 361c, 361d, 461c, 461d, 461e Installation of Steel Pipe: Above Ground 1:3 109, a, 361c, 361d, 461c, 461d, 461e Installation of Steel Pipe: Insertion 1:3 204, a, 361c, 361d, 461c, 461d, 461e Cover Service Lines, Mains & Transmission Lines 1:3 204, I, 327(a)(b)(d)(e)(f)(g), 361(a) Cover Offshore Pipelines 1: I, 327(a)(b)(d)(e)(f)(g), 361(a) Inspection: Compliance with Procedures & Standards 1:2 125, 204, , 307 C1040, Inspector Ethics Manual Inspection: Inspection of Materials Line Markers Pipeline Shutdown, Startup or Pressure Change: Stopple Fitting 1:2 213, C , 307 1: :2 201, 208, 223, b5, 615a(6)(9) Pipeline Shutdown, Startup or Pressure Change: Operating Identified Valve(s) 1:3 201, 208, 223, b5, 615a(6)(9) Page 8 of 13

9 Pipeline Shutdown, Startup or Pressure Change: (s) Required for Other Pipe Materials Appendix A Kinder Morgan Operator Program Launching and Receiving Internal Devices Protection from Hazards Reference 1:2 201, 208, 223, 240 CFR49 Citation (b)(5), 615(a)(6)(9) 1: b 1:3 157, 204, 214, 215, C Protection When Minimum Cover Not Met 1: Purging: Large Volume, i.e. Segment of Main or Transmission Line, Etc. 1:3 226, 227, b6, 629, 727e Purging: Small Volume, i.e. Service Line, Short Pipeline Segments, Compressor, Component, Etc Uprating: Reinforce or Anchor Offsets, Bends and Dead Ends Longitudinal Straps Uprating: Reinforce or Anchor Offsets, Bends and Dead Ends Anchoring & Buttressing Installation of Steel Pipe Repair of Imperfections or Damage by Grinding Reserved for Future Task Support, Expansion Joint and Anchor Maintenance Exposed Pipeline Tapping Steel and Plastic Pipe: Manual (Self-Tapping) Tapping Steel and Plastic Pipe: Mechanical Tapping Equipment 1:3 226, 227, b6, 629, 727e 1: b4 1: b4 1: : c 1:2 402, 403, 405, 406, 451, 453 1:2 402, 403, 405, 406, 451, DOT Inspection of Valves 1: , 747 Page 9 of 13

10 Kinder Morgan Operator Program Repair Valves Segment Removal Leak Clamps & Sleeves: Bolt-On Type Composite Sleeve Application - ClockSpring (new task name) 1 yrs. 1:2 301, , 181, 709, 745, 747 1:5 213, 222, (a)(b), 487(a)(b), 489(a)(b), 555(b)(2), 557(b)(2)(3), 703(b)(c), 713, 717 1: a, 485b, 489a, 489b, 503a2, 553a2, 555b2, 557b2, 557b3, 703, 713 1: a, 485b, 487a, 487b, 489a, 489b, 503a2, 553a2, 555b2, 557b2, 557b3, 703b, 703c, 713, 717, 913a, 913c, 913d1, 913d Odorization Mains & Transmission Lines: Periodic Sampling Odorization Mains & Transmission Lines: Odorizer Maintenance 1: (a)(b)(f) 1: (a)(b)(f) Gas Quality: Operate /Test/Maintain Carbon Dioxide (CO2) Analyzers Gas Quality: Maintain/Service Chromatographs Gas Quality: Operate /Test/Maintain Oxygen (O2) Analyzers 1:1 SSPP1043, I , 477 1: , 477 1:1 SSPP1043, I , 477 Page 10 of 13

11 Kinder Morgan Operator Program Gas Quality: Operate /Test/Maintain Sulfur Analyzers Gas Quality: Operate /Test/Maintain Moisture Analyzers Reserved for Future Task Gas Quality: Operate and Maintain Gas Samplers Gas Quality: Troubleshoot/Repair Chromatographs Gas Quality: Troubleshoot/Repair Sulfur Analyzers Gas Quality: Troubleshoot/Repair Moisture Analyzers Gas Quality: Troubleshoot/Repair Carbon Dioxide (CO2) Analyzers Gas Quality: Troubleshoot/Repair Oxygen (O2) Analyzers Reserved for Future Task Overpressure Safety Devices - Inspect, Test, and Calibrate Relief Valves Reference 1:1 SSPP1043, I :1 SSPP1043, I-1243 CFR49 Citation , , 477 1:1 SSPP , 477 1: , 477 1:1 SSPP , 477 1:1 SSPP , 477 1:1 SSPP , 477 1:1 SSPP , 477 1:1 228, 310, 703, (c)(g)(f), 201a, 485(a)(b), 553a, 557c, 605(b)(10)(iii), 619(a)(c), 621a, 623(a)(b), 731(a)(b), 739, 741c, 743(a)(c) Pressure Limiting Devices - Inspect, Test, and Calibrate 1: , 195, 199, 201, 619, 620, Vault Maintenance 1:1 101, 134, (a)(b)(c) Reserved for Future Task Page 11 of 13

12 Kinder Morgan Operator Program Service Line Replacement Service Line Replacement: Underground Service Entrance (Prerequisite ) Reserved for Future Task Service Lines Not in Use and Service Discontinuance Reserved for Future Task Reserved for Future Task Reserved for Future Task Reserved for Future Task Welding Process 3 yrs. AOC Knowledge Test and Performance Visual Inspection of Welds 1: , 367, 381(c)(d) 1: , 367, 381(c)(d) 1: , 727d AOC Knowledge Test and Performance 1:0 402, 404, 406, a, 231, 235, 241(a)(b)(c), 243, 245(a)(b)(c), 309, 719b, 751b 1:1 402, 406, (a)(b)(c), 243, 245(a)(b)(c), 719(b) Nondestructive Testing of Welds 3 yrs. AOC Knowledge Test and Performance Miter Joints Installation/Use of Vapor Barriers (new task - effective 12/1/17) 3 yrs Dehydration: Operate/Maintain Liquid Knock-out Dehydration: Maintain/Repair Gas Fired Dehydration System s AOC Knowledge Test and Performance 1:3 213, 406, (a)(b)(c), 243, 245(a)(b)(c), 719b 1: :1 226, , 14, 727b, 727c, 727g 1:1 1700, I-0801, I-0802, I :1 1700, I-1011, I , 477, 605b b2, 475, 477 Page 12 of 13

13 Dehydration: Operate/Maintain Gas Dehydration System Appendix A Kinder Morgan Operator Program Dehydration: Start-up/Shutdown of Dehydration System Dehydration: Troubleshoot/Repair Gas Dehydration System Gas Treatment: Read/Verify/Maintain Operating Parameters for Gas Processing/Amine System Gas Treatment: Troubleshoot/Correct Gas Processing/Amine System Dehydration: Maintain/Repair Gas Fired Mole Sieve Dehydration System s Reference 1:1 1700, I-1011, I :1 1700, I-1011, I :1 1700, I-1011, I-1013 CFR49 Citation b2, 475, b b2, 475, 477 1:1 600, , 477 1:1 600, , 477 1:1 600, , Dehydration: Operate/Maintain Gas Fired Mole Sieve Dehydration System Dehydration: Start-Up/Shut-Down of Mole Sieve Dehydration System Dehydration: Troubleshoot/Repair Mole Sieve Dehydration System Remote Compressor Station Operations (new task - effective 12/31/17) 1:1 600, , 477 1:1 600, b2 1:1 600, b2, 475, 477 1: b5, 605b Remote Flow (new task - effective 12/31/17) 1:1 228, 1104, , 605b5, 619 Page 13 of 13