April 11, 2013 Revision 0. Buffer Pass Unit - J1 Service Manual

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1 April 11, 2013 Revision 0 Buffer Pass Unit - J1 Service Manual

2 Application This manual has been issued by Canon Inc. for qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not apply to your locality. Corrections This manual may contain technical inaccuracies or typographical errors due to improvements or changes in products. When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual. The following paragraph does not apply to any countries where such provisions are inconsistent with local law. Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies. Copyright This manual is copyrighted with all rights reserved. Under the copyright laws, this manual may not be copied, reproduced or translated into another language, in whole or in part, without the written consent of Canon Inc. (C) CANON INC Caution Use of this manual should be strictly supervised to avoid disclosure of confidential information.

3 Explanation of Symbols The following symbols are used throughout this Service Manual. Symbols Explanation Symbols Explanation The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. Check. Check visually. Remove the claw. Insert the claw. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol, the arrow indicates the direction of the electric signal. The expression "turn on the power" means flipping on the power switch, closing the front door, and closing the delivery unit door, which results in supplying the machine with power. Check the noise. Disconnect the connector. Connect the connector. Use the bundled part. Push the part. Plug the power cable. 2. In the digital circuits, '1' is used to indicate that the voltage level of a given signal is "High", while '0' is used to indicate "Low". (The voltage value, however, differs from circuit to circuit.) In addition, the asterisk (*) as in "DRMD*" indicates that the DRMD signal goes on when '0'. In practically all cases, the internal mechanisms of a microprocessor cannot be checked in the field. Therefore, the operations of the microprocessors used in the machines are not discussed: they are explained in terms of from sensors to the input of the DC controller PCB and from the output of the DC controller PCB to the loads. Remove the cable/wire from the cable guide or wire saddle. Set the cable/wire to the cable guide or wire saddle. Turn on the power. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine. Remove the screw. Tighten the screw.

4 Contents 1 Product Outline Overview Specifications Names of parts External View Cross-section view Technology Basic configuration Function configuration Parts configuration Controls Decurler Unit Jam Detection Fan Power unit Service work Periodical service Periodic Servicing Periodic Servicing List Parts Replacing and Cleaning Parts List External/Internal Covers List of Periodical Consumable Parts/Locations for Periodical Cleaning Motor Fan Sensor Switch PCB Connector Layout Drawing Removing from the Connected Equipment Removing the Buffer Path Unit Pickup/Feed System Removing the Rotary Frame Unit Removing the Outlet Guide Unit (Upper) Removing the Sponge Roller Support Plate Unit Removing the Sponge Roller Removing the Sponge Roller Removing the wheels Removing the Driven Wheels 1Unit Removing the Driven Wheels 2 Unit Removing the Feed Roller Removing the Feed Roller Externals and Controls Removing the Buffer Front Cover Removing the Buffer Driver PCB Periodical/Consumable Parts, Spots to Clean Cleaning the Buffer Sensor Cleaning the Buffer Sensor Adjustments Overview Adjustment Method Adjustment of Curl Correction Level Installation How to check this installation procedure When using the parts included in the package Symbols in the illustration

5 Product Name Checking the Contents Check Items when Turning OFF the Main Power Unpacking Installation Procedure Appendix General Circuit Diagram

6 1 Product Outline Overview Specifications Names of parts 1 Product Outline

7 1 Product Outline > Specifications 1-2 Overview It is necessary when Delivery Option other than Copy Tray is installed. It is equipped with the function to correct paper curl. Specifications Item Description Remarks Dimension 180 x 66 x 1018 (W x D x H mm) - Weight 20 kg - Power It is supplied by the connected device. - T-1-1 F Product Outline > Specifications 1-2

8 1 Product Outline > Names of parts > Cross-section view Names of parts Cross-section view 1-3 External View Upper cover Upper rear cover Decurler unit Upper left cover Front cover lower left cover F-1-2 F Product Outline > Names of parts > Cross-section view 1-3

9 2 Technology Basic configuration Controls Service work 2 Technology

10 2 Technology > Basic configuration > Parts configuration > Sensor 2-2 Basic configuration Function configuration List of each unit function: Jam Detection Parts configuration Sensor Jam Code List T-2-1 Decurler HP sensor 2 (PS89) Decurler unit Buffer sensor 2 (PS86) Buffer front cover open/closed sensor (PS87) Decurler HP sensor 1 (PS88) Buffer sensor 1 (PS85) F-2-2 Decurler Unit Decurler control F Technology > Basic configuration > Parts configuration > Sensor 2-2

11 Roller 2 Technology > Basic configuration > Parts configuration > Drive Configuration Drive Configuration 2-3 Decurler adjustment cam 2 Decurler adjustment roller 2 M53 Decurler advancement adjusting motor 2 Buffer feeding roller 2 Decurler drive roller 1 M52 Decurler adjustment roller 1 Decurler feeding motor 2 Decurler adjustment cam 1 Decurler drive roller 2 Buffer feeding roller 1 M50 Decurler advancement adjusting motor 1 M51 Decurler feeding motor 1 F-2-3 F-2-2 Technology > Basic configuration > Parts configuration > Drive Configuration 2-3

12 2 Technology > Basic configuration > Parts configuration > Buffer driver PCB Buffer driver PCB Jack No. Destination J2100 Host machine (Relay PCB) J2101 Buffer front cover open/closed switch (SW) J2102 Host machine (DC Controller PCB) J2103 Decurler advancement adjusting motor 1 (M50) Decurler feeding motor 1 (M51) J210 Decurler feeding motor 2 (M52) Decurler advancement adjusting motor 2 (M53) J2105 Buffer sensor 1 (PS85) Buffer sensor 2 (PS86) Buffer front cover open/closed sensor (PS87) Decurler HP sensor 1 (PS88) Decurler HP sensor 2 (PS89) J2106 Decurler suction fan (FM30) Decurler side exhaust fan (FM31) Decurler lower exhaust fan (FM32) T J2101 J210 J2106 J2105 J2103 J2100 J2102 F Technology > Basic configuration > Parts configuration > Buffer driver PCB 2-

13 2 Technology > Controls > Decurler Unit > Decurler control 2-5 Controls Decurler adjustment cam 2 Decurler Unit Decurler HP sensor 2 (PS89) Decurler control M53 Decurler adjustment roller 2 Executed to reduce the loading height of delivered paper. Decurler pressure is switched according to image density and material, there are 11 stages (- 5 to + 5) in total. Decurler advancement adjusting motor 2 Related Error Code E015 Error in decurler advancement control Decurler HP sensor 1 (PS88) change can't be detected in the specified time after the Decurler Advancement Adjusting Motor 1 (M50) starts driving Decurler HP sensor 2 (PS89) change can't be detected in the specified time after the Decurler Advancement Adjusting Motor 2 (M53) starts driving. M52 Decurler feeding motor 2 Decurler drive roller 2 Decurler drive roller 1 Related User Mode Decurler pressure is switchable. Settings/registration (Top) > Adjustment/Maintenance > Adjust Action > Correct Curl for Each Paper Drawer Setting Value Face-up: -10 to 10, Face-down: -10 to 10 M50 Decurler advancement adjusting motor 1 M51 Decurler feeding motor 1 Related Service Mode (Lv.1) COPIER > OPTION > CST > D1-CURL (Setting of curl correction amount on a pickup cassette basis (Right deck)) D2-CURL (Setting of curl correction amount on a pickup cassette basis (Left deck)) D3-CURL (Setting of curl correction amount on a pickup cassette basis (Cassette 3)) D-CURL (Setting of curl correction amount on a pickup cassette basis (Cassette )) D5-CURL (Setting of curl correction amount on a pickup cassette basis (Paper Deck Unit / POD Deck Lite)) D6-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-purpose Tray)) D7-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (upper deck))) D8-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (middle deck))) D9-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (lower deck))) Decurler adjustment cam 1 Decurler HP sensor 1 (PS88) Decurler adjustment roller 1 F-2-6 Setting Value Face-up: -10 to 10, Face-down: -10 to 10 2 Technology > Controls > Decurler Unit > Decurler control 2-5

14 2 Technology > Controls > Fan Jam Detection Jam Code List Fan Following is the list of fans: Code Fan Function FM30 Decurler suction fan Suction of external air into the Buffer Path Unit FM31 Decurler side exhaust fan Exhaust in the Buffer Path Unit FM32 Decurler lower exhaust fan Exhaust of the Driving Assembly 2-6 T-2- FM30 PS86 FM31 FM32 PS85 F-2-7 xx = 01: Delay, 02: Stationary, 0A: Residue Yes: Detect -: Not detect code Jam type Sensor name No. Delay Stationary Residue xx1c PS85 Buffer Sensor 1 Yes Yes Yes xx1d PS86 Buffer Sensor 2 Yes Yes Yes T-2-3 F Technology > Controls > Fan 2-6

15 2 Technology > Controls > Power unit 2-7 Power unit Following is the overview of power supply 2V and 12V power supply for Buffer driver PCB is generated by the printer unit. 2V is mainly used at the motors and fans. 5V is mainly used at the sensors. Host machine 2V 12V Buffer driver PCB 2V 2V 5V 12V Motor Fan Sensor Switch F Technology > Controls > Power unit 2-7

16 2 Technology > Service work > Periodical service Service work 2-8 Periodical service When it gets close to its duration period, be sure to clean or replace the concerned parts. Item Parts name Interval Measure Reference Periodically replacement parts Consumables Periodic service Buffer sensor 1 Timely Clean - Buffer sensor 2 Timely Clean - T Technology > Service work > Periodical service 2-8

17 3 Periodic Servicing Periodic Servicing List 3 Periodic Servicing

18 3 Periodic Servicing > Periodic Servicing List Periodic Servicing List 3-2 PR: Replace ( Periodical parts replacement ) CR: Replace ( Consumable parts ) CL: Cleaning LU: Lubricate AD: Adjustment CH: Inspection No. Parts name Parts No. Number Adjustment Installation Work interval Timely 1000K Other Reference Counter Rreference 1 Buffer Sensor 1 WG CL With blower brush. If dirt is p Buffer Sensor 2 WG CL obvious, clean it as needed p T-3-1 Note: The indication of replacement is described on the central value of the evaluation result date. The indication of replacement might change, depending on the environment setting and condition. Part No. might change following the design change etc. 3 Periodic Servicing > Periodic Servicing List 3-2

19 Parts Replacing and Cleaning Parts List Removing from the Connected Equipment Pickup/Feed System Externals and Controls Periodical/Consumable Parts, Spots to Clean Parts Replacing and Cleaning

20 Parts List External/Internal Covers Parts Replacing and Cleaning > Parts List > List of Periodical Consumable Parts/Locations for Periodical Cleaning List of Periodical Consumable Parts/Locations for Periodical Cleaning -2 [1] [5] [2] [] [1] [2] [3] F--2 Key No. Parts Name Reference [1] Buffer Sensor 1 (Refer to page -31) [2] Buffer Sensor 2 (Refer to page -31) T--2 Key No. Parts Name Reference [1] Buffer Pass Upper Cover - [2] Buffer Pass Front Cover (Refer to page -29) [3] Buffer Pass Lower Left Cover - [] Buffer Pass Upper Left Cover - [5] Buffer Pass Upper Rear Cover - F--1 T--1 Parts Replacing and Cleaning > Parts List > List of Periodical Consumable Parts/Locations for Periodical Cleaning -2

21 Motor Parts Replacing and Cleaning > Parts List > Fan Fan -3 FM30 M53 M52 FM31 FM32 M50 M51 F--3 No. Parts Name Reference M50 Decurler Advancement Adjusting Motor 1 - M51 Decurler Feeding Motor 1 - M52 Decurler Feeding Motor 2 - M53 Decurler Advancement Adjusting Motor 2 - T--3 F-- No. Parts Name Reference FM30 Decurler Suction Fan - FM31 Decurler Side Exhaust Fan - FM32 Decurler Lower Exhaust Fan - Parts Replacing and Cleaning > Parts List > Fan -3

22 Sensor Parts Replacing and Cleaning > Parts List > Switch Switch - PS89 PS86 PS85 PS87 SW PS88 F--5 No. Parts Name Reference PS85 Buffer Sensor 1 - PS86 Buffer Sensor 2 - PS87 Buffer Front Cover Open/Closed Sensor - PS88 Decurler HP Sensor 1 - PS89 Decurler HP Sensor 2 - T-- F--6 No. Parts Name Reference SW Buffer Front Cover Open/Closed Switch - T--5 Parts Replacing and Cleaning > Parts List > Switch -

23 Parts Replacing and Cleaning > Parts List > Connector Layout Drawing -5 PCB Connector Layout Drawing UN F--8 F--7 No. Parts Name Reference UN150 Buffer Driver PCB (Refer to page -30) T--6 Parts Replacing and Cleaning > Parts List > Connector Layout Drawing -5

24 Parts Replacing and Cleaning > Parts List > Connector Layout Drawing -6 KeyNo. Jack No. Symbol Name Relay Connector KeyNo. Jack No. Symbol Name REMARKS - - DC Controller PCB J8227 J Finisher Lattice - - DC Controller PCB J8227 J Finisher Lattice - - Relay PCB J8229 J Finisher Lattice 1 J2100 UN150 Buffer Driver PCB J2832 J Relay PCB 2 J2101 UN150 Buffer Driver PCB 8 J8078 SW Buffer Front Cover Open/Closed Switch 3 J2102 UN150 Buffer Driver PCB J8230 J DC Controller PCB J2103 UN150 Buffer Driver PCB 9 J75082 M50 Decurler Advancement Adjusting Motor 1 J2103 UN150 Buffer Driver PCB 10 J75091 M51 Decurler Feeding Motor 1 5 J210 UN150 Buffer Driver PCB 11 J7511 M52 Decurler Feeding Motor 2 5 J210 UN150 Buffer Driver PCB 12 J75102 M53 Decurler Advancement Adjusting Motor 2 6 J2105 UN150 Buffer Driver PCB J J7501 PS86 Buffer Sensor 2 6 J2105 UN150 Buffer Driver PCB J J7502 PS88 Decurler HP Sensor 1 6 J2105 UN150 Buffer Driver PCB J J7503 PS89 Decurler HP Sensor 2 6 J2105 UN150 Buffer Driver PCB J J750 PS85 Buffer Sensor 1 6 J2105 UN150 Buffer Driver PCB J J7505 PS87 Buffer Front Cover Open/Closed Sensor 7 J2106 UN150 Buffer Driver PCB 18 J711 FM30 Decurler Suction Fan 7 J2106 UN150 Buffer Driver PCB 19 J715 FM31 Decurler Side Exhaust Fan 7 J2106 UN150 Buffer Driver PCB J J7155 FM32 Decurler Lower Exhaust Fan T--7 Parts Replacing and Cleaning > Parts List > Connector Layout Drawing -6

25 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit Removing from the Connected Equipment -7 Removing the Buffer Path Unit 1) Open the Buffer Front Cover and remove the Hinge Shaft in the direction of the arrow. 2) Turn the Jam Process Lever to the left to release it. Hinge Shaft Jam Process Lever F--10 F--9 3) Free the Buffer Cable from the wire saddle. ) Remove the Buffer Left Lower Cover. screws 2 projections Projection Buffer Cable x wire saddle F--11 [A] F--12 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -7

26 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -8 5) Remove the Connection Harness Cover form the Host Machine and remove the Buffer Cable from the slot of the Connection Harness Cover. 1 claw 2 projections 6) Disconnect the Buffer Cable [] from the groove [A] of the Connection Harness Cover. 7) Disconnect the 3 connectors [1] from the Host Machine. x3 [1] [3] [2] [A] [1] [] F--1 F--13 8) Remove the Connection Harness Disconnection-proof Plate [1]. 2 screws [2] 9) Remove 2 Connection Metal Plates. screws x2 [1] x [2] F--15 F--16 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -8

27 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -9 Note: Do not place it on the floor if it s in a tilted position; otherwise, [C] area can be deformed. Note: Do not hold within the dashed-line area as shown in the figure; otherwise, the Paper Path Guide can be deformed. [C] F--18 F ) Remove the shafts [A] of the Buffer Path Unit from the U-slots [B] of the Host Machine to remove the Buffer Path Unit. 1 screw [B] [A] [B] [A] F--19 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -9

28 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -10 Note: When placing the Buffer Path Unit on its side (sideways) Be sure to hold Frame [D] area and Frame [E] area of the Buffer Path Unit. As for [E] area, avoid the harness to hold; otherwise, the harness can be damaged. [E] [D] Harness F ) Slide the 3 hooks of the Delivery Output Upper Guide in the direction of the arrow to remove the Delivery Output Upper Guide. 1 screw Hook Hook Hook 12) Remove the (Front) Cover Support Plate and the (Rear) Cover Support Plate. 2 screws 2 claws x2 (Front) Cover Support Plate x2 Claw F--21 (Rear) Cover Support Plate F--22 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -10

29 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit ) Remove the (Front) Buffer Mounting Plate and the (Rear) Buffer Mounting Plate. screws x (Rear) Buffer Mounting Plate (Front) Buffer Mounting Plate F--23 Parts Replacing and Cleaning > Removing from the Connected Equipment > Removing the Buffer Path Unit -11

30 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Rotary Frame Unit -12 Pickup/Feed System Removing the Rotary Frame Unit < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 1) Remove the knob. 2) Remove the Decurller Inner Cover. 3 screws Decurller Inner Cover x3 F--2 F--25 3) Remove the cover. 1 screw (loosen) 1 screw (remove) ) Remove the stepping motor. 3 connectors 1 wire saddle 1 screw (loosen) 2 screws (remove) Cover x2 Connectors x2 Screw (loosen) Wire saddle Screw (loosen) F--26 Stepping motor Connectors F--27 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Rotary Frame Unit -12

31 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Rotary Frame Unit -13 5) Remove a connector. 1 wire harness guide 1 edge saddle wire harness guide Edge saddle Connector F--28 6) Remove the Rotary Frame Unit in the arrow direction. 1 fixing pin 1 screw Rotary Frame Unit Fixing pin F--29 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Rotary Frame Unit -13

32 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Outlet Guide Unit (Upper) -1 Removing the Outlet Guide Unit (Upper) < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 1) Remove the Guide Cover. 2 screws 2 protrusions x2 protrusions Guide Cover protrusions F--30 2) Remove the Outlet Guide Unit. 1 connector screws Outlet Guide Unit x connector F--31 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Outlet Guide Unit (Upper) -1

33 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller Support Plate Unit -15 Removing the Sponge Roller Support Plate Unit < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 3) Remove the Outlet Guide Unit. (Refer to page -1) 1) Remove the shaft. 2 E rings 2 bushings Bushing Bushing Shaft E rings E rings F--32 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller Support Plate Unit -15

34 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller Support Plate Unit -16 2) Remove the Short Guide. 2 screws x2 Short Guide 3) Remove the Sponge Roller Support Plate Unit. 1 pulling spring 1 screw 1 fixing pin Sponge Roller Support Plate Unit F--33 Fixing pin Pulling spring F--3 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller Support Plate Unit -16

35 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 1-17 Removing the Sponge Roller 1 < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 3) Remove the Outlet Guide Unit. (Refer to page -1) ) Remove the Sponge Roller Support Plate Unit. (Refer to page -15) 1) Remove the Sponge Roller. 2 E rings 2 bearings E rings Bearings Note: When holding the sponge roller, do not touch the sponge surface. Sponge Roller Bearings E rings F--35 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 1-17

36 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2 Removing the Sponge Roller 2-18 <Advance preparation> 1) Remove the Buffer Front Cover. (Refer to page -29) 1) Remove the knob. 2) Remove the Decurler Inner Cover. 3 screws x3 Decurller Inner Cover F--36 F--37 3) Remove the Cover (Rear). 1 screw (remove) 1 screw (loosen) ) Remove the Decurler Intrusion Adjustment Motor 1. 1 connector 1 screw (loosen) 2 screws (remove) Screw (Loosen) Cover Connector x2 Screw (loosen) Decurler Advancement Adjusting Motor 1 Screw F--38 F--39 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2-18

37 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller ) Remove the Fixing Pin. 1 screw 6) Remove the Upper Left Cover. screws 3 projections Fixing Pin x Projections Upper Left Cover Screws Screw F--0 Screws F--1 7) Move the Rotation Frame Unit in the arrow direction. F--2 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2-19

38 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller ) Remove the Sensor Support Plate. 1 screw 9) Remove the Fixing Pin, and remove the Stay. 1 screw Sensor Support Plate Screw Stay Screw Fixing Pin F--3 F-- 10) Remove the Fixing Pin, and remove the Sponge Roller Support Plate Unit. 1 screw Sponge Roller Support Plate Unit Screw Fixing Pin F--5 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2-20

39 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2-21 CAUTION: Points to note at installation work Insert the Sponge Roller Support Plate Unit to the pins on the rear of the Buffer Path to install. Install the Sponge Roller Support Plate Unit to be above the cam of the Buffer Path. Pin Cam Sponge Roller Support Plate Unit Cam F--6 11) Remove the Sponge Roller. 2 E rings 2 bearings Note: When holding the Sponge Roller, do not touch the sponge surface. E rings Sponge Roller Bearings Bearings E rings F--7 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Sponge Roller 2-21

40 Parts Replacing and Cleaning > Pickup/Feed System > Removing the wheels -22 Removing the wheels < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 1) Remove the Wheel Shaft. 1 E ring E ring 3) Remove the Outlet Guide Unit. (Refer to page -1) ) Remove the Sponge Roller Support Plate Unit. (Refer to page -15) Wheel Shaft F--8 2) Remove the wheels. 2 E rings wheels E rings E rings wheels F--9 Parts Replacing and Cleaning > Pickup/Feed System > Removing the wheels -22

41 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Driven Wheels 1Unit -23 Removing the Driven Wheels 1Unit < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 3) Remove the Outlet Guide Unit. (Refer to page -1) 1) Remove the driven wheels 1 Unit [1]. 2 torsion springs [2] [2] [1] F--50 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Driven Wheels 1Unit -23

42 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Driven Wheels 2 Unit -2 Removing the Driven Wheels 2 Unit < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 1) Remove the Guide Cover Unit. 1 screw 1 fixing pin Fixing pin F--51 2) Remove the Driven Wheels 2 Unit [1]. 2 torsion springs [2] [2] [1] F--52 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Driven Wheels 2 Unit -2

43 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 1-25 Removing the Feed Roller 1 < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 2) Remove the Rotary Frame Unit. (Refer to page -12) 1) Remove the cover. 1 screw (remove) 1 screw (loosen) Cover Screw (loosen) F--53 2) Remove the Stepping Motor. 3 connectors 1 wire saddle 1 screw (loosen) 2 screws (remove) x2 x2 Wire saddle Screw (loosen) Connectors Connectors Stepping motor F--5 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 1-25

44 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller ) Keep the Door Sensor Support away. 1 screw Door Sensor Support F--55 ) Remove the Feed Roller 1 in the arrow direction. 3 E rings 1 gear 1 parallel pin 2 bearings E rings Gear Parallel pin E rings Bearings Bearings E rings Note: Note when removing the gear Be careful not to drop the parallel pin and not to be lost. F--56 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 1-26

45 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 2-27 Removing the Feed Roller 2 < Advance preparation > 1) Remove the Buffer Front Cover. (Refer to page -29) 1) Remove the cover. 1 screw (remove) 1 screw (loosen) 2) Remove the Stepping motor (upper side). 1 connector 1 wire saddle 1 screw (loosen) 2 screws (remove) Stepping motor Cover Wire saddle x2 Screw (loosen) Connectors Screw (loosen) F--58 F--57 3) Rotate the Rotary Frame Unit in the arrow direction. ) Remove the Upper Left Cover. screws 3 projections Projections x Upper Left Cover Screws F--59 Screws F--60 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 2-27

46 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 2-28 ) Remove the Feed Roller 2 in the arrow direction. 3 E rings 1 gear 1 parallel pin 2 bushings Note: Note when removing the gear Be careful not to drop the parallel pin and not to be lost. Gear E rings E rings Bushing Parallel pin Bushing E rings Feed Roller 2 F--61 Parts Replacing and Cleaning > Pickup/Feed System > Removing the Feed Roller 2-28

47 Parts Replacing and Cleaning > Externals and Controls > Removing the Buffer Front Cover -29 Externals and Controls Removing the Buffer Front Cover 1) Remove the Buffer Front Cover. 2 hinge shafts Hinge shafts Buffer Front Cover F--62 Parts Replacing and Cleaning > Externals and Controls > Removing the Buffer Front Cover -29

48 Parts Replacing and Cleaning > Externals and Controls > Removing the Buffer Driver PCB -30 Removing the Buffer Driver PCB 1) Open the Buffer Front Cover. 2) Remove the Upper Cover. 2 screws (loosen) 2 protrusions Protrusions Upper Cover. Screws (loosen) F--63 3) Remove all the connectors on the board. 8 connectors ) Remove the Buffer Driver PCB. screws x8 Connectors Connectors x ビス ビス ビス Connectors Connectors Connectors ビス バッファードライバー基板 F--6 F--65 Parts Replacing and Cleaning > Externals and Controls > Removing the Buffer Driver PCB -30

49 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean > Cleaning the Buffer Sensor 2 Periodical/Consumable Parts, Spots to Clean -31 Cleaning the Buffer Sensor 1 1) Open the Buffer Front Cover. 2) Turn the Jam Process Lever to the left. 3) Clean the Buffer Sensor 1 with the Blower. Jam Process Lever F--66 Cleaning the Buffer Sensor 2 1) Open the Buffer Front Cover. 2) Turn the Rotation Frame to the right. 3) Clean the Buffer Sensor 2 with the Blower. Rotation Frame F--67 Parts Replacing and Cleaning > Periodical/Consumable Parts, Spots to Clean > Cleaning the Buffer Sensor 2-31

50 5 Adjustments Overview Adjustment Method 5 Adjustments

51 5 Adjustments > Adjustment Method > Adjustment of Curl Correction Level 5-2 Overview The following is adjustment items list. Item As needed basis Reference Adjustment of Curl Correction Level Yes p. 5-2 T-5-1 Adjustment Method Adjustment of Curl Correction Level 1) Select the item to be highlighted. (Lv.1) COPIER > OPTION > CST > D1-CURL (Setting of curl correction amount on a pickup cassette basis (Right deck)) D2-CURL (Setting of curl correction amount on a pickup cassette basis (Left deck)) D3-CURL (Setting of curl correction amount on a pickup cassette basis (Cassette 3)) D-CURL (Setting of curl correction amount on a pickup cassette basis (Cassette )) D5-CURL (Setting of curl correction amount on a pickup cassette basis (Paper Deck Unit / POD Deck Lite)) D6-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-purpose Tray)) D7-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (upper deck))) D8-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (middle deck))) D9-CURL (Setting of curl correction amount on a pickup cassette basis (Multi-drawer Paper Deck (lower deck))) 2) Between the two input fields at the right next to the item, select one to be highlighted. Select the left side field in case of setting the curl correction amount for the Face-up. Select the right side field in case of setting the curl correction amount for the Face-down. Setting Value Face-up: -10 to 10, Face-down: -10 to 10 3) Enter the setting value and switch the code (-/+) using -/+ key, and then press OK key. ) Turn OFF and then ON the main power switch. Note: This function can also be used in user mode. Settings/registration (Top) > Adjustment/Maintenance > Adjust Action > Correct Curl for Each Paper Drawer By the following operation, Curl Correction Level can be set by paper. 1) Select; (Lv.1) COPIER > OPTION > DSPLY-SW > IMGC-ADJ and specify "1". 2) Select; Settings/registration (Top) > Preferences > Paper Settings > Paper Type Management Settings and duplicate the paper. 3) Select the duplicated paper and press [Details/Edit] button. ) In [Curl Correction Level] item on Details/Edit screen, specify the Curl Correction Level. 5) Select; Settings/registration (Top) > Preferences > Paper Settings > Paper Settings Drawer and register the paper that the Curl Correction Level has been specified to in a desired pickup cassette. 5 Adjustments > Adjustment Method > Adjustment of Curl Correction Level 5-2

52 6 Installation How to check this installation procedure Product Name Checking the Contents Check Items when Turning OFF the Main Power Unpacking Installation Procedure 6 Installation

53 6 Installation > Product Name 6-2 How to check this installation procedure When using the parts included in the package A symbol is described on the illustration in the case of using the parts included in the package of this product. Product Name Safety regulations require the product's name to be registered. In some regions where this product is sold, the following name may be registered instead. F Symbols in the illustration Packaged Item The frequently-performed operations are described with symbols in this procedure. F-6-1 Screw Connector Harness Tighten Remove Connect Disconnect Secure Free Claw Insert Remove Push Plug in Turn on Checking instruction Check Visual Check Sound Check F Installation > Product Name 6-2

54 Checking the Contents 6 Installation > Check Items when Turning OFF the Main Power Check Items when Turning OFF the Main Power 6-3 [1] Buffer Path Unit X 1 [2] Buffer Mounting Plate (Front) X 1 [3] Buffer Mounting Plate (Rear) X 1 Check that the main power switch is OFF. 1) Open the Switch Cover and turn OFF the main power switch. 2) Check that both the Control Panel display and the main power lamp are turned off, and then disconnect the power plug. [] Delivery Outlet Upper Guide X 1 [5] Buffer Left Lower Cover X 1 [6] Buffer Front Cover X 1 [7] Cover Support Plate (Front) X 1 [8] Cover Support Plate (Rear) X 1 [9] Connecting Harness Cover X 1 [10] Hinge Shaft X 2 [11] Screw (RS Tightening; Mx8) X 13 [12] Screw (P Tightening; Mx10) X 1 [13] Wire Saddle X 1 F Installation > Check Items when Turning OFF the Main Power 6-3

55 Unpacking 6 Installation > Unpacking 1) Lift the Buffer Path Unit directly above, and place it with its bottom surface down.) 6- NOTE: When holding the Buffer Path Unit without unpacking from plastic, it may be slipped. Be sure to open the plastic before starting work. CAUTION: Be sure not to hold the area within the dashed line area shown in the figure below; otherwise, the Paper Path Guide may be deformed. F-6-6 CAUTION: Be sure not to move the unit while using the [A] area as a fulcrum point or place it on the floor in a tilted position. Otherwise, the [A] area may be deformed. F-6- CAUTION: When holding the Buffer Path Unit, be sure to hold the frame [A] area and frame [B] area. When holding the frame [B] area, be sure to avoid the harness to prevent damaging it. [B] [A] F-6-7 Harness 2) Remove the tapes. [A] F Installation > Unpacking 6-

56 6 Installation > Installation Procedure 6-5 3) Remove the Rear Cover, and remove the packing material and tape. 2 Screws x2 Installation Procedure 1) Remove the 2 Handle Covers. (The removed Handle Cover will not be used.) 1 Claw 1 Protrusion Tape x2 Claw Rear Cover ) Install the Rear Cover. (2 Screws) Pad F-6-8 Protrusion F-6-9 2) Install the Buffer Mounting Plate (Front) and the Buffer Mounting Plate (Rear). Screws (RS Tightening; M x 8) x Buffer Mounting Plate (Rear) Buffer Mounting Plate (Front) F Installation > Installation Procedure 6-5

57 6 Installation > Installation Procedure 6-6 3) Remove the Left Lower Cover 1. 2 Screws (The removed Left Lower Cover and Screws will not be used.) 5) Put the 3 hooks of the Delivery Outlet Upper Guide into the holes of the Reverse Door Cover, and slide in the direction of the arrow to install the Delivery Outlet Upper Guide. 1 Screw (P Tightening; M x 10) x2 Hook Hook Hook F-6-11 ) Install the Cover Support Plate (Front) and the Cover Support Plate (Rear). 2 Claws 2 Screws (RS Tightening; M x 8) Cover Support Plate (Front) F-6-13 CAUTION: Before installing the Buffer Path Unit to the Host Machine, check that the Jam Process Lever is positioned as shown in the figure. x2 Claw x2 Cover Support Plate (Rear) F-6-12 F Installation > Installation Procedure 6-6

58 6 Installation > Installation Procedure 6-7 6) Put the shafts [A] of the Buffer Path Unit into the U-shaped slots [B] on the left side of the Host Machine, and install the equipment. CAUTION: Be careful not to come in contact with Delivery Outlet Upper Guide at installation. 8) Insert a flat-blade screwdriver, and remove the Connector Cover. (The removed Connector Cover will not be used.) 1 Claw 2 Protrusions Claw [B] [A] [B] Delivery Outlet Upper Guide [A] Protrusion F-6-17 F ) Shift the Buffer Path Unit in the direction of the arrow, and fix it while pushing it on the Buffer Mounting Plate (Front). 1 screw (RS Tightening; M x 8) 9) Install the Connecting Harness Stopping Plate. 2 Screws (RS Tightening; M x 8) CAUTION: Be careful not to trap the harnesses with the Connecting Harness Stopping Plate. x2 F-6-16 F Installation > Installation Procedure 6-7

59 6 Installation > Installation Procedure ) Connect the 3 connectors to the Host Machine. x3 Connector 12) Install the Buffer Left Lower Cover. 2 Protrusions Screws (RS Tightening; M x 8) NOTE: In case of connecting to the downstream equipment, secure the cover at the [A] point together with the Shunt Cable. Protrusion F-6-19 x 11) Put the Buffer Cable through the groove of the Connecting Harness Cover, and install the Connecting Harness Cover to the Host Machine. 2 Protrusions 1 Claw [A] F ) Install the Wire Saddle and secure the Buffer Cable with the Wire Saddle. Protrusion Claw Buffer Cable F-6-20 Wire Saddle F Installation > Installation Procedure 6-8

60 6 Installation > Installation Procedure 6-9 1) Rotate the Jam Process Lever in counter clockwise direction and make the machine in paper pass condition shown in the figure below. 17) When the Buffer Front Cover is misaligned when viewed from the front, loosen 2 screws [A], and after adjusting the side position of the Front Cover, tighten screws. Buffer Front Cover Jam Process Lever F ) Align the hinge positions of the Buffer Front Cover and the Buffer Path Unit in 2 places, and insert the Hinge Shaft in the direction of the arrow. [A] Hinge Shaft F-6-25 F ) Close the Buffer Front Cover. 6 Installation > Installation Procedure 6-9

61 Appendix General Circuit Diagram

62 General Circuit Diagram 7-2 Appendix > General Circuit Diagram F 10 9 J8227L NC FIN_RMT DC Controller IPC_RXD IPC_TXD GND FIN_BIT GND FIN_MODE 8 FIN_RESET 9 8 FIN_DOWNLOAD NC 12 NC 7 To Copier RELAY_BOARD J8229F 2VB_FIN GND 2VB_IL_BUFFER GND NC NC 6 J8223L DC Controller SW Buffer Front Cover Open/Closed Switch SOLD23 SOLD F Appendix > General Circuit Diagram E E J8078M 1 2 MT3 1 2 J8232M J8230D J8230DH J8078F 1 2 NC NC NC NC NC NC 1 2 J8232F J8230L D J7512 J7513 To Option(Finisher Side) J751 +2V GND BUFFER_CNCT_M2S GND +12V GND +5V L2_KSB_TX3 L2_KSB_RX3 GND BUFFER_CNCT_S2M +5V LOOP D J2100 UN150 Buffer Driver PCB J2102 J2101 J2105 J2106 J2103 J C GND JAM_2_SNS +5C GND CAM_HP2_SNS +5V GND CAM_HP1_SNS +5V GND JAM_1_SNS +5C GND BUFFER_OPEN_SNS +5V FAN1_ON GND FAN1_ERR FAN2_ON GND FAN2_ERR FAN3_ON GND FAN3_ERR DECURLER_1_MTR_A DECURLER_1_MTR_A* DECURLER_1_MTR_B DECURLER_1_MTR_B* DECURLER_2_MTR_A DECURLER_2_MTR_A* DECURLER_2_MTR_B DECURLER_2_MTR_B* DECURLER_1_MTR_A DECURLER_1_MTR_A* DECURLER_1_MTR_B DECURLER_1_MTR_B* DECURLER_2_MTR_A DECURLER_2_MTR_A* DECURLER_2_MTR_B DECURLER_2_MTR_B* C J711D J715D J80601D J711DH J715DH J80601DH J711L J715L J80601L J75091F J75082F J75102F J7511F B J8222D J8222DH J8222L FM30 Decurler Suction Fan FM31 Decurler Side Exhaust Fan J7155D M M51 Decurler Feeding Motor M M50 Decurler Advancement Adjusting Motor 1 M M53 Decurler Advancement Adjusting Motor M M52 Decurler Feeding Motor 2 B J7155DH J7155L J J J J J A PS86 Buffer Sensor 2 PS89 Decurler HP Sensor 2 PS88 Decurler HP Sensor 1 PS85 Buffer Sensor 1 PS87 Buffer Front Cover Open/Closed Sensor FM32 Decurler Lower Exhaust Fan A P.1 F

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